Wayne-Dalton 9100 Installation Instruction And Owenrs Manual
Torque master plus residential standard lift
windload
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Also See for 9100:
- Installation instructions and owner's manual (36 pages) ,
- Installation manual (36 pages) ,
- Quick start manual (12 pages)
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Models 9100 / 9405
/ 9605
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DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2017
Wayne Dalton, a division of Overhead Door Corporation
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T a b l e O f C o n t e n t s
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
355731
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REV6_07/21/2017
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Table of Contents
Related Manuals for Wayne-Dalton 9100
Summary of Contents for Wayne-Dalton 9100
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Page 1: Table Of Contents
Models 9100 / 9405 T a b l e O f C o n t e n t s Pre-Installation / 9605 Important Safety Instructions Removing an Existing Door and Preparing the Opening Package Contents Door Section Identification Tools Required... -
Page 2: Pre-Installation
Existing Door & Prepar- proper tools and instructions. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your local Wayne Dalton Sales Center. 12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position. -
Page 3: Package Contents
12” to 18” apart. FOR FULLY ADJUSTABLE TRACK: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached Q.I. -
Page 4: Door Section Identification
Top section 1/4”-14 x 5/8” Self tapping 1/4”-20 x 9/16” (4) 1/4”-20 x 5/8” hinge screws (as required) Track bolts (as required) Carriage bolts (as required) Warning labels Intermediate I section hinge 1/4”- 20 Flanged (2) 3/8”- 16 Hex nuts (as required) hex nuts (as required) Lock section... -
Page 5: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are J11. general representations of the door parts. Each specific door models may have unique variations. J11. J12. J11. J10. J11. J10. Top of vertical Top of vertical track track B2. -
Page 6: Door Installation Instructions
To attach the bottom jamb bracket, locate lower hole of the hole/ slot pattern of the 1st hole DOOR INSTALLATION set on the vertical track. Align the slot in the jamb bracket with the lower hole of the hole/ slot pattern. - Page 7 Attaching Strut(s) To Section Strut Pre-punched holes facing up NOTE: Refer to Door Section Identification, located in the pre-installation section of this manual or refer to Package Contents. Refer to the Package Contents and or Breakdown of Parts to determine if your door came with struts. hinge NOTE: Larger doors will have color coded struts.
- Page 8 Positioning Bottom Section For the Intermediate Section II (Fourth Section (Only a five section high door will have a second intermediate section)), use the fourth set of holes. NOTE: DO NOT install roller slides onto the top section. (2) 1/4”-14 x 5/8” Self tapping screws Center the bottom section in the door opening.
- Page 9 to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other side.
- Page 10 rollers so that the track rollers are touching the deepest part of the curved side of the vertical track, as shown. Repeat for other side. section Door width Bottom of strut + 3-3/8” to 3-1/2” (2) 1/4”-14 x 5/8” Self tapping screws Top fixture roller slide Top of flag angle or Top of wallangle assembly...
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Page 11: Counterbalance Installation Instructions
Attaching End Bearing Brackets Angle 1/4”-20 mount Flange 1/4”-20 x hex nuts 9/16” NOTE: Refer to Package Contents / Breakdown of Parts, to determine which End Bearing Track bolts Brackets you have. Upper slot 3/8”-16 3/8”-16 x NOTE: Prior to fastening end bearing brackets into the door jamb, pilot drill using a 3/16” Hex nut 3/4”... - Page 12 First, locate the center of the door. Mark a vertical pencil line on the mounting surface above Center Vertical line Mounting surface the door, at the center. Measure from the center of the bearing, in one of the end bearing (17”...
- Page 13 Center bearing (3) 3/8” Coupler assembly brackets Washers Set screws Center bracket bearing Coupler (3) 3/8” - 16 half Torsion Set screws Hex nuts keyed shaft (3) 3/8” Lock Right wound, red washers Torsion winding cone (left keyed hand side) shaft Left hand end Right...
- Page 14 Stationary spring cone Jamb Torsion Torsion spring Locking pliers spring Typicall left hand end bearing bracket (2) 3/8”-16 Nuts Typical center bracket Counterbalance lift cable (2) 3/8”-16 x 1-1/2” hooked in cable drum Stationary spring cone Hex head bolts Typicall left hand cable drum (3) 3/8”...
- Page 15 Torsion spring(s) should be wound in the direction the end coil points. Winding Bars Size Of Winding Bar Spring Inner (Steel Rods) (Inches) Diameter Used On 1/2” dia. x 18” 2” and 2-5/8” Torsion 5/8” dia. x 24” 3-3/4” spring(s) Intermediate section Spring coils...
- Page 16 NOTE: Door not shown for clarity. 90° Header Perforated angle (3) 5/16” Jamb (3) 5/16” Bolts and Jamb Bolts and nuts (3) 5/16” nuts Perforated angle bolted Nail using (2) 5/16” x 1-5/8” Nail hex head lag screws to ceiling member and parallel to door Weather Weather seal...
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Page 17: Optional Installation
Optional Installation Door Arm Hookup Typical 1/2”-1” Level above high arc High arc TorqueMaster ® counterbalance High arc line Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. - Page 18 #8 x 3/4” screw in the bottom step plate hole. The screw in the top hole varies with door models. Use the screw size shown below for your model door. a) #8 x 3/4” screw for model 9100 b) #8 x 1” screw models 9405/9605 Tighten 1/4”...
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Page 19: Maintenance
Wayne Dalton, a division of Overhead Door Corporation, P.O. Box Cleaning Your Garage Door 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167 and 179. - Page 20 Division of Overhead Door Corp. bracket label IMPORTANT! WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR, A WAYNE-DALTON OPENER/TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY U-BARS PROVIDED WITH THE DOOR. THE INSTALLATION OF THE OPENER MUST BE ACCORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS...
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Page 21: Warranty
Models 9100, 9405 and 9605 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Models 9100, 9405 and 9605 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of... - Page 22 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.