Wayne-Dalton 9605 Installation Instructions And Owner's Manual
Residential low headroom
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Also See for 9605:
- Quick start manual (12 pages) ,
- Installation instruction and owenrs manual (22 pages) ,
- Installation instructions and owner's manual (38 pages)
Table of Contents
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Models 9100 / 9405
/ 9605
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i
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nstallation
nstructions
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anual
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2017
Wayne Dalton, a division of Overhead Door Corporation
p r i n g
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wnEr
T a b l e O f C o n t e n t s
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IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
361187
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REV1_07/21/2017
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Table of Contents
Related Manuals for Wayne-Dalton 9605
Summary of Contents for Wayne-Dalton 9605
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Page 1: Table Of Contents
This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660... -
Page 2: Pre-Installation
Existing Door & Prepar- proper tools and instructions. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your local Wayne Dalton Sales Center. 12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position. -
Page 3: Package Contents
12” to 18” apart. FOR FULLY ADJUSTABLE TRACK: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached Quick Install flag angles RH/LH (as required) Fully Adjustable flag angles RH/LH (as required) weatherstrip in the header and 1/8”... -
Page 4: Door Section Identification
Door Section Identification Graduated end and center hinges are always pre-attached at the top of each section (except top section) and the graduated end hinges are stamped for identification, #1, #2, #3, and #4 Vise clamps Hammer Step ladder Leather gloves Pencil (#4 only on five section doors). -
Page 5: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J10. B2. (Fully Top of Top of Adjustable vertical vertical J6. J5. Feature) track track hole B1. -
Page 6: Installation
INSTALLATION Left hand Before installing your door, be certain that you have read and followed all of the instruc- flag angle tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. NOTE: Loosely fasten components together. - Page 7 #1 Single Double graduated graduated end hinge end hinge (Hinge tube) (Hinge tube) Bottom section Short stem Long stem track roller track roller Bottom corner bracket Flag warning label angle Bottom section Vertical 1/4”-20 x 11/16” 5/16” x 1-5/8” track Counterbalance Self drilling screws Lag screws...
- Page 8 NOTE: If a strut was installed, you can use two of the 1/4” - 20 x 11/16” self-drilling screws 1/4” - 20 x 11/16” self drilling screws. Fasten center of the strut as shown to the rib using (2) 1/4” - 14 x 5/8” self tapping screws, one 6” to the left and one 6” to the right of the previously used to attach the strut instead of two 1/4”...
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Page 9: Counterbalance Installation Instructions
1/4”-14 x 5/8” Self tapping screw locations Upper rail Quick Quick Install Flag Install tab in angle place slot Center Right graduated end hinge Left graduated end hinge hinge(s) with short stem track roller with short stem track roller Level 1/4”-14 x 5/8”... - Page 10 Attaching Cable Lift Sheaves 90° Place a 3/8” - 16 x 1-1/2” truss head bolt through the sheave plate hole in the horizontal track and slide the sheave over the end of the bolt, as shown. Secure the sheave using (1) 3/8”...
- Page 11 IMPORTANT: SPRING RESTRAINT CABLES MUST BE TAUT AND EQUALIZED. SPRINGS FROM COMING LOOSE. NOTE: This illustration shows the outside of the door WARNING in the open position. FAILURE TO CLOSE “S” HOOKS AND EYE BOLTS CAN RESULT IN SEVER Track roller OR FATAL INJURY IF SPRINGS COME LOOSE.
- Page 12 Attaching Weather Seal Permanently attach the weatherstrips on both door jambs and header. The weatherstrips were temporarily attached in Preparing the Opening, in the pre-installation section of this manual. NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath- erstrips too tightly against the face of door.
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Page 13: Optional Installation
Optional Installation Door Arm Hookup Typical 1/2”-1” Level above high arc High arc TorqueMaster ® counterbalance High arc line Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator bracket. - Page 14 #8 x 3/4” screw in the bottom step plate hole. The screw in the top hole varies with door models. Use the screw size shown below for your model door. a) #8 x 3/4” screw for model 9100 b) #8 x 1” screw models 9405/9605 Tighten 1/4” - 20 carriage bolt and nut. Bottom Step plate 1/4”...
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Page 15: Maintenance
Wayne Dalton, a division of Overhead Door Corporation, P.O. Box Cleaning Your Garage Door 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167 and 179. - Page 16 Division of Overhead Door Corp. bracket label IMPORTANT! WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR, A WAYNE-DALTON OPENER/TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR, ALONG WITH ANY U-BARS PROVIDED WITH THE DOOR. THE INSTALLATION OF THE OPENER MUST BE ACCORDING TO MANUFACTURER’S INSTRUCTIONS AND FORCE SETTINGS...
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Page 17: Warranty
Models 9100, 9405 and 9605 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Models 9100, 9405 and 9605 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of... - Page 18 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.