OPTEX FA FASTUS TOF-DL250 Series Instruction Manual page 2

Long Distance BGS Laser Sensor
TOF-DL250 series
・TOF-DL250□□
INSTRUCTION MANUAL
● Thank you for purchasing TOF-DL series. We hope you are satisfied
with its performance.
● Please read this manual carefully and keep it for future reference.
■Safety Symbols
The safety symbols and their meanings are as follows.
Warning
！ Indicates that any improper operation or handling may result in moderate or minor injury,
and in rare cases, serious injury or death. Also indicates a risk of serious property damage.
Caution
！
Indicates that any improper operation or handling may result in minor injury or
property damage.
Warning
！
Do not disassemble, repair, modify, deform under pressure, or attempt to incinerate this product.
Doing so may cause injury or fire.
This product is not explosion-proof and should not be used around flammable or explosive gases or
liquids. Doing so may cause ignition resulting in a fire.
Do not use air dusters or any spray that uses flammable gas around the product or on the inside of
the product. Doing so may cause ignition resulting in a fire.
Do not install this product in any of the following locations.
7. Locations with strong electric or
Doing so may cause a fire, damage, or a malfunction.
magnetic fields.
1. Locations where dust, salt, iron powders, or vapor (steam) is present.
8. Outdoor locations or locations
2. Locations subjected to corrosive gases or flammable gases.
subject to direct sun light.
3. Locations where water, oil, or chemical splashes may occur.
4. Locations where heavy vibrations or impacts may occur.
5. Locations where the ambient temperature exceeds the rated range.
6. Locations subject to rapid temperature changes (or where condensation occurs).
Do not use this product in a non-industrial environment.
Doing so may cause induction or radiation interference.
In the event of a malfunction such as smoke comes out from the product
If you detect any malfunction including emission of smoke, abnormal smells or sounds, or the housing
becoming very hot, immediately stop operating the product and turn off the power to the controller.
Doing so may cause a fire. Repairing the product is dangerous and should in no way be performed by
the customer. Contact the Optex FA sales office.
In case water enters the product
If water or any other liquid enters the product, immediately stop operating the product and turn off
the power to the controller. Using the product in this condition may cause a fire.
Caution
！
Do not drop the product or subject the product to strong impacts. Doing so may damage the product.
The light source of this product applies the visible light semiconductor laser. Do not allow the laser beam to enter an
eye, either directly or reflected from reflective object. If the laser beam enters an eye, it may cause damage or problems
of the eye.
Follow the instructions in this manual or the specified instruction manual when wiring the product for the correct
wiring method. Incorrect wiring can damage the product or cause a malfunction. Output cannot be connected with
other LED controller in series nor in parallel.
Do not excessively twist or apply stress to the cable.
Doing so may damage the cable or the connector.
When connecting the cable, make sure to hold it by the connector portion, and do not apply excessive force to the cable.
When disconnecting the connector, be careful not to touch the terminals inside the connector, and do not
allow foreign objects to enter the connector.
Route wiring separately from high-voltage circuits and power circuits.
If the wires are routed together, induction may occur, which can cause a malfunction or damage the product.
If this is unavoidable, use a conductive object such as a properly grounded conduit as a shield.
Install this product as far away from high-voltage equipment, power equipment, equipment that generates
large switching surges, welders, inverter motors, or any equipment that can be a source of noise.
Use the product within the rated ranges.
Install this product and the dedicated controller securely.
Failure to ensure secure installation can result in the products falling and becoming damaged.
Make sure to turn the power off before connecting or disconnecting the cable.
Connecting or disconnecting while energized may damage the product.
Donʼt bend the cable when the temperature of the cable or atmosphere is below freezing.
Donʼt use the sensor on transient state after power on (approx. 300ms).
The sensor performance or digital display values may depend on the individual units or the condition of detecting object.
Precautions for using laser
This product is classified as Class 1 Laser Product by
JIS C6802 :2014/IEC60825-1 :2007 and 2014 Laser
Safety Standard.
When exporting this product to USA, it's necessary to
follow laser regulation of USA FDA. This product has
been already reported to CDRH (Center for Devices
and Radio-logical Health). For details, contact our
customer service.
Dimensions
●Without mounting bracket
■ Cable type, M12 pig-tail type
32.8 1.9
Receiver
Emitter
7
6
2.8
Φ4.5 5 core 2m/5m cable
Φ4.5 M12 5 pin 300mm pig-tail cable
■ M8 connector type
28.25
M8 4pin connector
●With mounting bracket
■ Cable type, M12 pig-tail type
11.7 15
31.3
1.29
2-M3
Receiver
Emitter
4.1
31.3 2.8
Φ4.5 5 core 2m/5m cable
Φ4.5 M12 5 pin 300mm pig-tail cable
■ M8 connector type
M8 4pin connector
31.3 2.8
Installation
Tightening torque: 0.5N ・ ｍ Max.
Horizontal
Vertical to
to vertical
horizontal
M8 connector can be rotate from
horizontal position to vertical or
vertical position to horizontal as
picture above. Donʼt rotate exceeding
stopper. Doing so will cause breakage.
SPECIFICATIONS
Type
Analog Output Type
M8 Connector Type TOF-DL250AC
2m Cable Type TOF-DL250A
TOF-DL250A-5
5m Cable Type
TOF-DL250AM12
M12 Pig-tail Type
Sensing distance
(Reflectance: 6% Black
Red laser diode (wave length: 650nm, maximum output: 64mW,
Light source
pulse duration: 7ns, repetition rate: 11.11MHz)
average output: 390μW Max.
CLASS 1（IEC/JIS/FDA*
Laser class
Spot size*
2
Hysteresis
15% Max. (Reflectance: 6% Black paper/18% Gray paper/90% White paper)
Sampling period
Response time 0.5ms Max. (averaging number: 1)
Output indicator (Orange LED*
Indicator
Stable indicator (Green LED)/Unstable indicator (Red LED)
(All LED will be OFF when Laser is OFF)
Digital display 7 segment 3 digit (unit: cm)
Threshold adjustment Teaching and +/- buttons
Output mode
Light ON / Dark ON selectable by setting
NPN/PNP (selectable by setting) open collector DC30V,
Control output
100mA max. (Residual 1.8V max)*
Laser OFF, External teaching
External input
: 4~20mA/
Current
Analog output
Voltage: 0~10V (selectable by setting)
Power supply DC12~30V including ripple (P-P)10%*
Current consumption
EMC EMC Directive (2014/30/EU)
Applicable
RoHS Directive (2011/65/EU), China RoHS(MIIT Order No.32)
RoHS
regulations
Safety FDA Regulations (21 CFR 1040.10 and 1040.11*
Applicable standards EN 60947-5-7 / IEC 60825-1
Cross talk prevention
Reverse connection protection, Over current protection
Protection circuit
-10~50℃/35~85%RH (no condensation)
Ambient Temp./Humid.
Storage Temp./Humid. -40~70℃/35~95%RH (no condensation)
Sun light 4,000lx Max. at receiving window
Ambient
illuminance
3,000lx Max. at receiving window
Incandescent light
Vibration resistance 10~55Hz amplitude 1.5mm X，Y，Z each 2h
Shock resistance 500m/s
Protection category
Material Case: PC / Lens: PMMA
M8 connector type: approx. 30g, 2m cable type: approx. 88g,
Weight including cable
5ｍ cable type: approx. 188g, M12 pig-tail type: approx. 48g
1 mounting bracket: BEF-WK190, 2 screws: M3ｘ20mm
Accessories
*1 These products are Classified as CLASS 1 by IEC 60825-1: 2007 according to Laser Notice No.50,
FDA Guidance Document.
*2 Defined with center strength 1/e (13.5%) at the center. There may be leak light other than the specified spot size.
2
The sensor may be affected when there is a highly reflective object close to the detection area.
*3 Analog output type have 2 lit at same time. M8 connector type (TOF-DL250DC) has 2 for 2 control outputs.
*4 Analog output type have 1. M8 connector type (TOF-DL250DC) has 2. Other types have 3 control outputs.
*5 Use power supply with DC12.0V Min. to get sufficient output for analog output.
*6 Excluding load current for control output.
*7 Except for deviations pursuant to laser notice No.50.
Name of the parts and setup
[ mm] Name and function of buttons and indicators vary depends on the model.
TOF-DL250A
TOF-DL250AC
TOF-DL250AM12
TOF-DL250A-5
Display
Output indicator (orange)
＋
Q1
(2 indicators lit at same time)
RUN
Stable indicator (stable: green/
−
unstable: red), OFF when laser
SET
Q1
Q1 is OFF
TOF-DL250T
TOF-DL250TM12
TOF-DL250T-5
Display
Output indicator 2 (orange)
Output indicator３(orange)
＋
Q2
Stable indicator (stable: green/
RUN
Q2
unstable: red), OFF when laser
Q3
−
SET is OFF
Q1
Q1 Q1
Q3
Output indicator 1(orange)
TOF-DL250DC
Display
Output indicator 2 (orange)
＋
Q2
Stable indicator (stable: green/
RUN
Q2
unstable: red), OFF when laser
−
is OFF
SET
Q1
Q1
Output indicator 1(orange)
Button Function while sensing
＋
By pressing 1 second or more, Teaching of Output 1
will be done for current distance. Then, the display
shows "tc1" and the threshold level.
−/Q1
* For TOF-DL250AC, external input to be set "out".
Go to setting mode
By pressing 1 second or more, Keys will be locked and
the display shows "Loc".
RUN
While keys are locked, by pressing 1 second or more,
key-lock will be released and the display shows "uLc".
SET Go to setting mode
By pressing 1 second or more, Teaching of Output 2
will be done for current distance. Then, the display
shows "tc2" and the threshold level.
Q2 (*)
* For TOF-DL250DC, external input to be set "out".
By pressing 1 second or more, Teaching of Output 3
will be done for current distance. Then, the display
Q3 (*)
shows "tc3" and the threshold level.
* External input to be set "out".
* Valid only for the model that has "Q2" and "Q3" shown on the panel.
Circuit diagram
■Analog output type
Control Output Type
TOF-DL250DC
TOF-DL250T
TOF-DL250T-5
■NPN mode
TOF-DL250TM12
0.25 ~ 2.5m
paper/18% Gray /90% White )
paper paper
）
1
Φ10mm /2.5ｍ
200μS
)/
3
■PNP mode
4
DC10~30V including ripple (P-P)10%
5
60mA Max.*
6
）
7
EN 60947-5-2 / IEC 60825-1
Up to 2 units
X，Y，Z each 3 times
2
M8 connector pin-out
IP67
4
2
1 3
M12 pig-tail pin-out
1
2 5 4
3
Cable wire color
Extension mode
You can get to "Extension mode" by clicking "RUN" button or "SET" button.
*
(" " means default value)
■1. External input (MF input)
Press "SET" to get to setting menu
Set function of external input
Disable external input (neglect the input)
＋
Use as output (as following table)
−
Analog output type: Teaching Output 1
Control output type:
Less than 1 second: Teaching Output 1
More than 1 second less than 2 seconds: Teaching Output 2
More than 2 seconds: Invalid
Laser OFF : Kill the laser power (＊)
Laser ON: Activate the laser power
■2. NPN/PNP selection
Wonʼt be changed by initializing
Set input/output as NPN (＊)
＋
Set input/output as PNP
−
■3. Analog output Current/Voltage selection
Set as current output 4~20mA (＊)
＋
− Set as voltage output 0~10V
■4. Operating mode Light ON/Dark ON (stability output) selection
Light ON: Turns ON when the distance exceeds threshold (＊)
＋
Dark ON: Turns ON when the distance is less than threshold
−
Stability-Light ON: Output 1 turns ON when stable
Function while setting (Other output: Light ON)
Increase setting value Stability-Dark ON: Output 1 turns ON when unstable
(Other output: Dark ON)
Decrease setting value
■5. Averaging
Set number of averaging
Back to "RUN" (sensing)
1 time
mode
4 times
Fix the setting value
＋
16 times
−
64 times (＊)
256 times
■6. Behavior when Alarm
Set behavior of Analog output when itʼs out of sensing
Output Maximum current /voltage (＊)
＋
Hold: Keep the value just before the alarm
−
■7. Initializing
Initialize settings to the value set when shipped except NPN/PNP setting
Not initialize
＋
Execute initialize
−
■Control output type
■NPN mode
DC12~30V
When used as output
Load
Control
output
External input
When used as input
Analog output
0V
■PNP mode
DC12〜30V
When used as input
Control output
External input
Analog output
When used as output
Load
0V
M8 connector pin-out
①・・・DC12~30V
②・・・Analog output
③・・・0V
④・・・External input
(switchable to control output)
M12 pig-tail pin-out
①・・・DC12~30V
②・・・Analog output
③・・・0V
④・・・Control output
⑤・・・External input
Cable wire color
Brown・・・DC12~30V
Blue・・・0V
Black・・・Control output
White・・・Analog output
Gray・・・External input
■8. Display
＋
−
■9. Delay
Model Target output
＋
TOF-DL250A TOF-DL250AM12 Not
−
applicable
TOF-DL250A-5
TOF-DL250AC Output 1
TOF-DL250T TOF-DL250TM12
Output 3
TOF-DL250T-5
TOF-DL250DC Output 2
■10. Near side setting
＋
−
■11. Far side setting
＋
−
■12. Output 1 threshold level
＋
−
* Only for Analog output type
■13. Output 2 threshold level
＋
−
■14. Output 3 threshold level
＋
−
■15. Offset
＋
−
By clicking "RUN" button or leave the setting mode for 30 seconds, it will go back to
"RUN" (sensing) mode.
●Support for the China RoHS directive
For details on the support for the China RoHS directive, see the following website.
* Only for Analog output type
http://www.optex-fa.com/rohs̲cn/
●Specifications are subject to change without notice
●For more information, questions and comments regarding products,
please contact us below.
OPTEX FA CO., LTD.
91 Chudoji-Awata-cho Shimogyo-ku Kyoto 600-8815 JAPAN
TEL: +81-(0)75-325-1314 FAX: +81-(0)75-325-2936
OPTEX FA Website
When used as output
DC10~30V
Load Load Load
Control
output 1
Control
output 2
Control
output 3
When used as input
0V
DC10~30V
When used as input
Control
output 1
Control
output 2
Control
output 3
When used as output
Load Load Load
0V
①・・・DC10~30V
4 ②・・・Control output 1
2
③・・・0V
1 3
④・・・External input
(switchable to control output 2)
①・・・DC10~30V
②・・・Control output 2
1
③・・・0V
2 5 4
④・・・Control output 1
⑤・・・External input
3
(switchable to control output 3)
Brown・・・DC10~30V
Blue・・・0V
Black・・・Control output 1
White・・・Control output 2
Gray・・・External input
(switchable to control output 3)
Select ON/OFF of the display
ON: Activate the display (unit: cm) (＊)
OFF: Darken the display when there is no button operation
over 30 seconds
Set delay function for output on detection
Not use delay function (＊)
OFF delay: Delays output timing
of ON to OFF
ON delay: Delays output timing Input value
of OFF to ON
Range: 0~999
One shot: Output ON for the Default: 0
Unit: 10ms
period set
* Only for Analog output type
Set the distance to output 4mA (current output)/0V (voltage output)
Range: 0~400, Default: 0, Unit: cm
Input value
* Only for Analog output type
Set the distance to output 20mA (current output)/10V (voltage output)
Input value Range: 0~400, Default: 300, Unit: cm
Set the threshold level of Output 1
Input value
Range: 0~400, Default: 300, Unit: cm
* Only for control output type
Set the threshold level of Output 2
Range: 0~400, Default: 300, Unit: cm
Input value
* Only for control output type
Set the threshold level of Output 3
Range: 0~400, Default: 300, Unit: cm
Input value
* Only for control output type
Set the offset value to add on the Teaching level
(Offset value is valid from 2nd time of Teaching)
Range: -50~+50, Default: 0, Unit: cm
Input value
http://www.optex-fa.com