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Triton
Model Numbers: VS80-130
Version Date: 2018-08-27
INSTALLATION AND OPERATION INSTRUCTIONS
TRITON OIL BOILER
Venting Applications: Natural Draft Only
TABLE OF CONTENTS
1.0
INTRODUCTION ................................................................................................................ 3
2.0
SPECIFICATIONS .............................................................................................................. 5
3.0
BOILER LOCATION .......................................................................................................... 6
4.0
BOILER ASSEMBLY ......................................................................................................... 7
5.0
GENERAL VENTING ....................................................................................................... 10
6.0
BOILER PIPING ................................................................................................................ 13
7.0
FIELD WIRING ................................................................................................................. 15
8.0
INSTALLATION CHECKLIST ........................................................................................ 21
9.0
ANNUAL MAINTENANCE AND INSPECTION ........................................................... 23
10.0 PARTS LIST ...................................................................................................................... 25
11.0 WARRANTY ..................................................................................................................... 27
HAZARD SYMBOLS AND DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, will result in
serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided, could result
in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided, could result
in property damage.
This Boiler must be installed by a licensed and trained Heating Technician or
the Warranty is Void. Failure to properly install this unit may result in
property damage, serious injury to occupants, or possibly death.
NTI # 86230
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Summary of Contents for NTI Triton VS80
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Page 1: Table Of Contents
This Boiler must be installed by a licensed and trained Heating Technician or the Warranty is Void. Failure to properly install this unit may result in property damage, serious injury to occupants, or possibly death. NTI # 86230... - Page 2 │ Triton Installation and Operation Instructions VS80-130 Read Before Proceeding If you do not follow these instructions exactly, a fire may result causing property damage, serious injury or death. FOR YOUR SAFETY, READ BEFORE OPERATING_ BEFORE OPERATING: A. Do not start burner unless the smoke hood, clean out door, HydroStat 3250, flue breeching, and burner door (if applicable) are secured in place and the boiler is filled with water.
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Page 3: Introduction
Introduction - Installation & Operation Instructions 1.0 INTRODUCTION General Installation Requirements The installation of your NTI Triton oil boiler shall be in accordance with these instructions and the regulations of the authorities having jurisdiction and must comply with the following codes and standards: United States ... - Page 4 │ Triton Installation and Operation Instructions - Introduction VS80-130 Natural Draft Applications – All Triton models are certified as Natural Draft boilers which require a “Chimney System”. The exhaust gases must be vented directly to the chimney. Failure to follow these instructions will result in serious injury or death. Blocked Vent Switch –...
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Page 5: Specifications
│ Triton VS80-130 Introduction - Installation & Operation Instructions 2.0 SPECIFICATIONS Draft Settings – The Triton is designed to operate with -0.04” w.c. draft in the flue breaching. For proper operation, there must be enough natural or mechanical draft. Due to the design of the Triton, it may operate at a positive over fire pressure up to +0.03”... -
Page 6: Boiler Location
│ Triton Installation and Operation Instructions - Boiler Location VS80-130 3.0 BOILER LOCATION In all cases, the Triton must be installed indoors in a dry location where the ambient temperature must be maintained above freezing and below 100F [38C]. All boiler components must be protected from dripping, spraying water, or rain during operation and servicing. -
Page 7: Boiler Assembly
│ Triton VS80-130 Boiler Assembly - Installation & Operation Instructions 4.0 BOILER ASSEMBLY The installation of the boiler shall be in accordance with the authorities having jurisdiction and must comply with Standard CSA B139 (Canada) or NFPA 31 (USA). Fiberglass Materials - Before installing the insulated jacket, read “Handling Instructions” in Section 9.0 and the protective measures recommended when handling fiberglass. - Page 8 │ Triton Installation and Operation Instructions - Boiler Assembly VS80-130 Burner Installation The Triton boiler is designed to work with burners described in this manual. The use of other nozzles, and/or burners, may cause unsafe operation and will void any and all responsibility by NY Thermal for the safety and reliability of the system.
- Page 9 │ Triton VS80-130 Boiler Assembly - Installation & Operation Instructions Figure 4-5 Burner Installation Set insertion depth (Tables 2-1 to 2-4) Blast Tube Ring Burner Gasket Burner Flange Washers and Nuts Blast Tube Burner Prepare the burner as per the burner manufacturer’s instructions. Refer to Tables 2-1 to 2-2 for nozzle sizes, burner settings, insertion depths, air settings, and specifications.
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Page 10: General Venting
│ Triton Installation and Operation Instructions - Natural Draft VS80-130 5.0 GENERAL VENTING THE INSTALLATION OF THE TRITON BOILER SHALL BE IN ACCORDANCE WITH THE REGULATION OF AUTHORITIES HAVING JURISDICTION AND CSA B139 (CANADA), OR NFPA 31 (USA). Triton boilers are certified as Natural Draft appliances. ANatural Draft installation draws combustion air from the room and uses the stack effect and draft system to exhaust flue gases using a chimney. - Page 11 │ Triton VS80-130 Natural Draft - Installation & Operation Instructions Combustion Air Natural Draft appliances require an adequate amount of combustion air to sustain proper combustion and prevent flue gas leakage. The appliance’s air-inlet draws combustion air from Indoors or Outdoors depending on whether there is a sufficient natural infiltration (air changes) occurring to sustain combustion.
- Page 12 │ Triton Installation and Operation Instructions - Natural Draft VS80-130 Table 5-1 Minimum Chimney Sizes Minimum Minimum Minimum I=B=R Chimney Boiler Flue Model Breaching Chimney Collar Size Rectangular Round Diameter Height VS80 VS90 VS100 5 " 6 " 15 ' 6 "...
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Page 13: Boiler Piping
│ Triton VS80-130 Boiler Piping - Installation & Operation Instructions BOILER PIPING Boiler Water Pressure - Triton boilers are intended to solely for use in pressurized closed-loop heating systems operating with a “fill pressure” between 12-15 psi at the boiler outlet and a Relief Valve pressure of 30 psi (maximum working pressure of the boiler). - Page 14 │ Triton Installation and Operation Instructions - Boiler Piping VS80-130 Figure 6-1 Near Boiler Piping Central Heat Domestic Hot Water Heating Supply Tempering Valve Drain Valve (mandatory) (back flushing) Heating Return DHW to Fixtures Air Vent Expansion Tank Bypass (optional) Cold Coil Outlet Water...
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Page 15: Field Wiring
│ Triton VS80-130 Installation Checklist - Installation & Operation Instructions FIELD WIRING All wiring and electrical grounding must be in accordance with local codes and the applicable National Electrical Code, NFPA 70 (USA) or CSA C22.2 (Canada). Ensure that the wiring complies with this manual. Avoid Shocks - To Avoid Electrical Shock, turn off electrical power to the boiler prior to opening any electrical box within the unit. - Page 16 │ Triton Installation and Operation Instructions - Installation Checklist VS80-130 Figure 7-1 Triton Wiring Diagram Burner Primary Safety - The Blocked Vent Switch and any other limit device must break power to the burner primary (B1). Failure to follow these instructions may result in serious injury or death.
- Page 17 │ Triton VS80-130 Installation Checklist - Installation & Operation Instructions Fuel Smart HydroStat Model 3250-Plus The Fuel Smart HydroStat 3250-Plus is manufactured by HydroLevel Company. It is a Temperature Limit and Reset Control for oil and gas fired boilers. It meets the September 2012 requirements for “Automatic Means” of adjusting boiler temperature.
- Page 18 │ Triton Installation and Operation Instructions - Installation Checklist VS80-130 LO TEMP: o Minimum permissible boiler temperature, burner will fire without demand when temperature drops below the LO TEMP setting. o Controller inhibits circulator operation (120V outputs at C1 and ZC are deactivated) until the temperature exceeds the LO TEMP setting.
- Page 19 │ Triton VS80-130 Installation Checklist - Installation & Operation Instructions Inferring Heat Load (“Automatic Means” of Adjusting Boiler Temperature) The HydroStat control incorporates two (2) options for Inferring Heat Load: 1) Thermal Targeting Method – default method 2) Outdoor Reset Method – method used when outdoor sensor is connected to OR and C 1) Thermal Targeting Method: ...
- Page 20 │ Triton Installation and Operation Instructions - Installation Checklist VS80-130 2) Outdoor Reset Method: Automatically active when the Outdoor Sensor is connected to the OR and C spade connects on the Fuel Smart HydroStat. Outdoor Reset overrides Thermal Targeting Method. ...
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Page 21: Installation Checklist
│ Triton VS80-130 Installation Checklist - Installation & Operation Instructions INSTALLATION CHECKLIST Start-up 1. Close automatic air vent and boiler drain cock. 2. Boiler water pH range should be 7.0 - 8.5. If conditions are above 7, contact local water treatment company. 3. - Page 22 │ Triton Installation and Operation Instructions - Installation Checklist VS80-130 Adjusting Combustion Air Smoke Pump - A reliable, certified smoke pump is required to correctly set up this equipment. Combustion Analyzer - To calibrate burner operation, use a calibrated combustion analyzer capable of measuring CO and O from oil burning boilers.
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Page 23: Annual Maintenance And Inspection
│ Triton VS80-130 Maintenance - Installation & Operation Instructions ANNUAL MAINTENANCE AND INSPECTION The building owner is responsible for scheduling boiler routine maintenance as described in this section. The boiler unit must be inspected at the beginning of every heating season by a Qualified Technician. Annual Inspection Checklist 1. - Page 24 │ Triton Installation and Operation Instructions - Maintenance VS80-130 Handling Instructions Fiberglass and Ceramic Fiber Materials - Triton boilers use insulating materials to reduce casing losses and clearances to combustibles. It is important for installers and service personnel to know what these materials are, where they are located on the boiler, and how they should be handled.
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Page 25: Parts List
│ Triton VS80-130 Parts List - Installation & Operation Instructions 10.0 PARTS LIST For a list of parts that corresponds to the item numbers in the callouts, refer to Table 10-1. Note that some item numbers may appear more than once in the parts list depending on which model number is being referenced. Building Owners - Replacement parts are available from your stocking wholesaler. - Page 26 │ Triton Installation and Operation Instructions - Parts List VS80-130 Figure 10-2 Burner Package Item 21: Burner and Included with Burner Kit blast tube are sold as a fully assembled unit. Burner Burner Gasket Flange Washers & Nuts Items 19 & 20: Riello burners and blast tubes are ordered separately, field assembled.
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Page 27: Warranty
BASIC COVERAGE: We will repair or replace any defective component supplied or manufactured by NTI for a period of one year (5 years for the pressure vessel), beginning from the date of installation without, however, covering the installation itself. - Page 28 3. If you cannot contact your contractor or service representative, contact us at 1-506-657-6000 to the attention of the Service Department. NOTE: NTI cannot provide technical assistance to homeowners unless they are a licensed and trained Heating Technician. 4. We as the appliance manufacturer will replace or credit the parts under warranty; credits are issued to the authorized wholesaler at their cost, so do not purchase replacement parts from suppliers with hopes of receiving 100% credit;...