BendPak LR-60P Installation And Operation Manual
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BendPak LR-60P Installation And Operation Manual

6,000 pound capacity low rise lift
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INSTALLATION AND OPERATION MANUAL
6,000 PouND CAPACIty
Low RISE LIFt
MoDELS:
LR-60
LR-60P
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier.
Consequently, claims for the material damaged in shipment
must be made by the purchaser against the transportation
company at the time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EqUIPMENT AS DIRECTED MAY CAUSE INjURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased by proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside.
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
REV E 06-21-10
p/n 5900337
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com

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  • Page 1 5900337 INSTALLATION AND OPERATION MANUAL 6,000 PouND CAPACIty Low RISE LIFt MoDELS: LR-60 LR-60P Keep this operation manual near the machine at all times. Make sure that ALL USERS read this manual. BE SAFE SHIPPING DAMAGE CLAIMS Your new lift was designed and built with safety in mind.

  • Page 2: Warranty / Serial Number Information

    PRoDuCt wARRANty BendPak Low Rise Lifts are covered under warranty for one year on equipment structure, to be free of defects in material and workmanship. Power units, hydraulic cylinders, and all other assembly components such as turnplates, slip plates, cables, chains, valves, switches etc.

  • Page 3: Definitions Of Hazard Levels

    Our willingness to practices which may result in minor personal injury, assist in helping you process your claim does not make product or property damage. BendPak responsible for collection of claims or replace- ment of lost or damaged materials.

  • Page 4: Table Of Contents

    Step 8 / Installing Wheel Assemblies (LR-60P) ........

  • Page 5: Installer / Operator Agreement / Protective Equipment

    Sturdy leather work shoes with steel toes and oil resistant soles should be used by t I understand that Bendpak lifts are designed to be all service personnel to help prevent injury during typical installed in indoor locations only. Failure to follow installation and operation activities.

  • Page 6: Introduction

    INtRoDuCtIoN 1. Carefully remove the crating and packing 2. Check the voltage, phase and proper amperage materials. CAutIoN! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Wiring should be performed by a certified electrician causing personal harm or injury.

  • Page 7: Tools Required

    Failure to do so could cause personal injury or death. IMPoRtANt NotE: BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, testing, and Validation"...

  • Page 8: Assembly View / Specifications

    M8 x 1.25 Hex Head Nuts (Power Unit) 5535356 M8 Flat Washer (Power Unit) 5545340 Hydraulic Hose Assy. ( 6.35 x 3640mm) DS 143” 5570863 3/4” x 4” Wejit Anchors 5530455 Tow handle (LR-60P Only) 5210863 Wheel Assemblies (LR-60P Only) 5210907 SPECIFICAtIoNS LR-60 LR-60-P Lifting Capacity 6,000 Lbs.

  • Page 9: Step 3 / Power Unit Set Up

    3. Select a site for the Power Unit so that operators StEP 3 have a full, unobstructed view of the lift. (Power Unit Set Up) 1. Set the Power Unit on the Stand and mount using the StEP 5 four M8 bolts Nuts and Flat Washers. (Connecting Hydraulic Fittings / Hoses) (See Fig.

  • Page 10: Step 6 / Wiring Power Unit

    StEP 6 1. Have a certified electrician verify the power supply to the power unit. Refer to the data plate found on the motor (Wiring Power Unit) for proper power supply and wire size. The standard power unit can be run on either 110V or 220V.

  • Page 11: Step 7 / Anchoring Lift (Lr-60)

    StEP 7 Using Hydraulic jack or other lifting device, raise the lift off the Ground approximately 4- 6”. (Anchoring Lift, LR-60 Only) 1. Before anchoring lift to the floor, confirm the location is satisfactory. wARNING ! 2. Using a 3/4” concrete bit, drill the floor using the Place lift on blocks or stands BEFoRE holes on the frame as a guide.

  • Page 12: Step 9 / Lift Start Up / Final Adjustments

    to MoVE LIFt 2. Test the Power Unit by pressing the push-button Pull up on Wheel Assembly handle. switch. If the motor sounds like it is operating properly, raise the lift and check all hose connections for leaks. If Flip Down Wheel Pin. (See Fig. 8.5) the motor gets hot or sounds peculiar, stop and check all electrical connections.

  • Page 13: Step 10 Bleeding

    Unit. 3. Run the lift up and down a few times to insure that the locks are engaging properly. Re-adjust or contact your installer or Bendpak if necessary StEP 10 (Bleeding) 1. Lift must be fully lowered before changing or adding fluid.

  • Page 14: Step 11 / Operation/ Maintenance

    StEP 11 • Shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI/ALI (Operation Instructions) ALOIM-2000, American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and owNER/EMPLoyER RESPoNSIBILItIES Maintenance. the owner/Employer: • Shall display the lift manufacturer’s operating instructions;...
  • Page 15 • ALWAYS use safety stands when removing or installing or if it has broken or damaged parts. Use only qualified lift heavy components. service personnel and genuine BendPak parts to make repairs. • DO NOT go under raised vehicle if safety locks are not engaged.
  • Page 16 to RAISE tHE LIFt wARNING! wARNING! Many specialty or modified vehicles cannot be raised on a two-post frame engaging lift. Contact vehicle manufacturer for raising or jacking details. To avoid personal injury and/or property damage, permit only trained personnel to operate lift. After reviewing these instructions, get familiar with lift controls by tyPICAL LIFtING PoINtS running the lift through a few cycles before loading...
  • Page 17 5. If the specific vehicle lift points are not identified, or if the vehicle has additional or uniquely positioned payload, have a qualified person calculate the vehicle center of wARNING! gravity or have the vehicle center of gravity determined at a vehicle scale.
  • Page 18 7. Push the RAISE button or rotate the control switch on • CLEAR AREA if vehicle is in danger of falling. the power unit. • Do Not position yourself between a wall and the lift. Important Note: If the vehicle falls in that direction, you may be severely Allow (2) seconds between motor starts.
  • Page 19 Replace worn parts as required with genuine BendPak parts. • Daily: Inspect adapters for damage or excessive wear. Replace as required with genuine BendPak parts. • Weekly: Lubricate any rollers with general purpose oil or WD-40. Lubricate arm Hinge Pins with grease.
  • Page 20 Safe Lift operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
  • Page 21 t Do Not Leave the controls while the lift is still in motion. t Do Not stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. t Do Not Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 24: Troubleshooting Guide

    LIFt wILL Not RAISE possible cause 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8.
  • Page 25 MotoR wILL Not RuN possible cause Fuse blown, (5,2,1,3,4) Microswitch burned out, (1,2,3,4) Motor burned out, (1,2,3,4,6) Voltage to motor incorrect, (2,1,8) remedy insTrucTion Check for correct voltage ......Compare supply voltage with voltage on motor nametag.
  • Page 26 wILL Not RAISE LoADED LIFt possible cause 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9.
  • Page 27 LIFt wILL Not StAy uP possible cause 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) remedy insTrucTion 1. Check oil level ........The oil level should be up to the bleed screw in the reservoir with the lift all the way down.

  • Page 28: Maintenance Records

    MAINtENANCE RECoRDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 29 MAINtENANCE RECoRDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
  • Page 32 For Parts or Service Contact: Bend-Pak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 tel: 1-805-933-9970 toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com p/n 5900337...

This manual is also suitable for:

Lr-60

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