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INSTALLATION AND OPERATION MANUAL
9,000 POUND CAPACITY
SURFACE MOUNTED
TWO-POST LIFTS
MODELS:
XPR-9
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION
AND
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
1
OPERATION.
BY
PROCEEDING
Santa Paula, CA. 93060, USA
WITH
LIFT
MAN REV A 1-10-11
P/N 5900048
1645 Lemonwood Dr.
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
wwwbendpak.com
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Related Manuals for BendPak XPR-9
Summary of Contents for BendPak XPR-9
- Page 1 INSTALLATION AND OPERATION MANUAL 9,000 POUND CAPACITY SURFACE MOUNTED TWO-POST LIFTS MODELS: XPR-9 RECEIVING BE SAFE The shipment should be thoroughly inspected as soon as it Your new lift was designed and built with safety in mind. is received. The signed Bill of Lading is acknowledgement...
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Page 2: Warranty / Serial Number Information
BendPak Inc. will pay labor costs for the fi rst 12 months only on parts returned as previously described. -
Page 3: Definitions Of Hazard Levels
RECEIPT. Support claim with copies of the Bill of Lading, freight bill, invoice, and photographs, if available. BendPak’s willingness to assist in helping you process your claim does not make BendPak responsible for collection of claims or WARNING ! replacement of lost or damaged materials. -
Page 4: Table Of Contents
TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ............. . 2 Defi nitions of Hazard Levels . -
Page 5: Installer/Operator Agreement/ Protective Equipment
Shop aprons or shop coats may also be worn, however or damage to property. loose-fi tting clothing should be avoided. I understand that BendPak lifts are designed to be Tight-fi tting leather gloves are recommended to protect installed in indoor locations only. Failure to follow instal- the technician’s hands when handling parts. -
Page 6: Introduction
INTRODUCTION 1. Carefully remove the crating and packing 2. Check the voltage, phase, and proper amperage materials. CAUTION! Be careful when cutting steel requirements for the motor shown on the motor plate. banding material as items may become loose and fall Electrical work should be performed only by a certifi ed causing personal harm or injury. -
Page 7: Tools Required
28 DAYS. IMPORTANT NOTE BendPak lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the American National Standard "Automotive Lifts - Safety Requirements for Construction, Testing, and Validation" ANSI/ALI ALCTV-2006. Lift buyers are responsible for any special regional structural and/or seismic anchoring requirements specifi ed... -
Page 8: Assembly View / Description Of Parts
When removing the lift from shipping angles, pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation. -
Page 9: Step 3 / Post Preparation
STEP 3 With the post assemblies laying on the fl oor, slide the carriage up towards the top of the post. Inspect and (Post Preparation) ensure all socket head cap screws and hex nuts are tight. COMPLETE THE FOLLOWING (See Fig 3.1 - 3.3) PRIOR TO STANDING UP POSTS. - Page 10 Fig 3.8 NOTE FOR XPR-9 MODELS: FOR NARROW CONFIGURATION USE THE BUTTON LOCATED AT 12” ABOVE CABLE END. Towards Top FOR WIDE CONFIGURATION USE THE BUTTON Plate Sheave LOCATED ON THE END OF THE CABLE. 4. Identify the correct cable button on the end of each equalizer cable that corresponds to your desired lift con- fi guration.
- Page 11 Fig 3.13 Fig 3.10 M10 Bolt M10 Spring Lock Washer M10 Nut 9. Uncoil cable and route cable around the Top Plate sheave and coil the remaining cable up and leave it in the post above the carriage. (See Fig 3.13) 8.
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Page 12: Step 4 / Site Layout / Floor Plan
6. CHECK ALL DIMENSIONS TWICE and make sure that 3. Use the chart on this page to determine which lift width the layout is perfectly square. layout you would like to use. CHALK LINE Fig 4.1 FOR XPR-9 CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS... -
Page 13: Clearances
NOTE: BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION INSTRUCTIONS AND CONCRETE FASTENERS MEET- ING THE CRITERIA AS PRESCRIBED BY THE AMERI- CAN NATIONAL STANDARD "AUTOMOTIVE LIFTS - SAFETY REQUIREMENTS FOR CONSTRUCTION, TESTING, AND VALIDATION"... -
Page 14: Step 6 / Installing Off Side Post
5. If shimming is required, insert the shims as necessary STEP 7 under the base plate so that when the anchor bolts are (Mounting the Hydraulic Power Unit) tightened, the posts will be plumb. (See Fig. 5.3) 1. Attach the power unit to the POWER SIDE post. Install the vibration dampener between the power unit and the power unit mounting plate on the Power Side post, using four M8 hex head bolts and nuts supplied. -
Page 15: Step 8 / Installing The Safeties And Safety Cable
WARNING! DO NOT RUN POWER UNIT WITHOUT OIL. DAMAGE TO POWER UNIT PUMP CAN OCCUR. THE POWER UNIT MUST BE KEPT DRY. DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER LIQUIDS SUCH AS DETERGENTS, ACID ETC., IS NOT COVERED UNDER WARRANTY. OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 °- 104°... - Page 16 3. Route the cable over the sheave and route it towards Fig 8.7 the baseplate safety sheave. (See Fig 8.5) Safety Cable DANGER ! ENSURE THAT BOTH THE POWER SIDE & OFF SIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERATION. Fig 8.5 From Off Side Post Route safety cable...
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Page 17: Step 9 / Installing Hydraulic Lines
DANGER ! WARNING ! ENSURE THAT BOTH THE WHEN ROUTING HYDRAULIC HOSES THROUGH POWER SIDE & OFF SIDE SAFETIES ENGAGE THE POSTS, ROUTE HOSES THROUGH THE HOSE PROPERLY PRIOR TO LIFT OPERATION. CLIPS WELDED ON EACH POST. MAKE SURE THAT THE HOSE IS CLEAR OF ANY MOVING PARTS. -
Page 18: Step 10 / Routing The Equalizer Cables
EQUALIZER CABLES. BE SURE TO REINSTALL ALL TO ROUTE EQUALIZER CABLES AND/OR HOSES. PINS, COVERS AND CLIPS OR SERIOUS DAMAGE CARRIAGES MUST BE EQUAL HEIGHT FROM THE OR INJURY MAY OCCUR. FLOOR BEFORE PROCEEDING. XPR-9 Equalizer Cable Routing NOTE: WIDE confi guration shown... -
Page 19: Step 11 / Installing Power Unit Hose Assembly And Power Side Safety Cover
2. With the carriages locked at 28” off the fl oor, uncoil STEP 11 the equalizer cables and route the threaded end of the (Installing power unit hose assembly equalizer cables towards the Base Plate sheave. Wrap and Power Side safety cover) the cable around the base plate sheave and reinstall sheave. - Page 20 Lift Head Lift Head Lift Head Lift Head Lift Head Snap Snap Snap Snap Ring Ring Ring Ring Fig. 12.1 Fig. 12.2 Fig. 12.3 Low Profi le Triple Telescoping Arm Assembly Low Profi le Medium Arm Assembly DANGER! THE ARM RESTRAINT GEARS MUST BE POSITIONED AND ADJUSTED PROPERLY.
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Page 21: Carriage Stop Bolt Installation Warning
CARRIAGE STOP BOLT Arm Restraint INSTALLATION WARNING Restraint Gear Ring Assembly WARNING! YOU MUST RE-INSTALL TOP CARRIAGE-STOP BOLT (SHOWN BELOW). TIGHTEN CARRIAGE-STOP BOLT TO 2-3 FT.-LBS. OF TORQUE UPON FINAL INSTALLATION INSPECTION. THESE INSTRUCTIONS Fig. 12.6 MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT. -
Page 23: Safety Label Placement Guidelines
TWO-POST LIFT POWER SIDE POST SAFETY LABEL PLACEMENT GUIDELINES WARNING! THESE ANSI/ALI ALCTV-2006 MANDATED SAFETY LABELS ARE PROVIDED FOR THIS PRODUCT FOR THE PROTECTION OF THE OPERATOR AND ANY PERSON(S) WORKING NEAR THE LIFT. THE SAFETY STICKERS MUST BE INSTALLED AS PER THE INSTRUCTIONS BELOW, PRIOR TO THE COMPLETION OF INSTALLATION. FAILURE TO PROPERLY INSTALL WARNING LABELS COULD FAIL TO WARN AND LEAD TO SERIOUS PERSONAL INJURY OR DEATH TO OPERATOR OR BYSTANDER OR DAMAGE TO PROPERTY. -
Page 24: Step 13 / Power Unit Connection
DANGER! DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER-UNIT INSTALLATION NOTES DO NOT run power unit without oil. -
Page 25: Step 14 / Lift Start Up / Final Adjustments
STEP 13 (Power Unit Connection) CAUTION! 1. Have a certifi ed electrician run the power supply to motor. Refer to the data plate found on the motor for DURING THE START-UP PROCEDURE, OBSERVE proper power supply and wire size. ALL OPERATING COMPONENTS AND CHECK FOR PROPER INSTALLATION AND ADJUSTMENT. -
Page 26: Post Installation Checklist
After installation and start-up has been completed, lubricate lift components as described below. (See Fig. 15.1) Footguards OPTIONAL CRADLE AND SCREW PAD ADAPTERS SCREW PAD ADAPTER FRAME CRADLE PAD ADAPTER Optional Equipment available through your Fig. 15.1 Authorized BendPak Dealer. -
Page 27: Optional Equipment Installation
OPTIONAL EQUIPMENT INSTALLATION... -
Page 28: Step 16 / Operation / Maintenance
• ALWAYS keep area around lift free of tools, debris, or if it has broken or damaged parts. Use only qualifi ed lift grease and oil. service personnel and genuine BendPak parts to make • NEVER overload lift. Capacity of lift is shown on repairs. - Page 29 LIFT OPERATION SAFETY • ALWAYS load vehicle on lift carefully. Position the lift adapters to contact at the vehicle manufacturer’s recommended lift points. Raise lift until adapters contact vehicle. Check adapters for secure contact with vehicle. Raise lift to desired working height. (See Fig.19.1) WARNING! WHEN LOWERING THE LIFT PAY CAREFUL ATTEN- TION THAT ALL PERSONNEL AND OBJECTS ARE...
- Page 30 LIFT OPERATION SAFETY (CONT’D) TYPICAL LIFTING POINTS Fig. 17.2 Never exceed 9” of lift adapter height by any combination of adapters. 9" MAXIMUM Failure to comply can result in serious damage, personal injury, or death. Fig. 17.3 WARNING! MANY SPECIALTY OR MODIFIED VEHICLES CAN- NOT BE RAISED ON A TWO-POST FRAME ENGAG- ING LIFT.
- Page 31 LIFT OPERATION SAFETY (CONT’D) 10. Continue to raise to desired height only if vehicle is TO LOWER THE LIFT secure on lift. 11. DO NOT go near or under a raised vehicle if all four adapters are not in secure contact with vehicle at vehicle WARNING! manufacturer’s recommended lift points.
- Page 32 Daily: Check cables and sheaves for wear. Replace • Semi-Annually: Check fl uid level of lift power unit and worn parts as required with genuine BendPak parts. refi ll if required per lift installation instructions. • Replace all caution, warning or safety related decals •...
- Page 33 TO RAISE LIFT Read operating and safety manuals before using lift. Always lift a vehicle according to the manufacturers recommended lifting points. Position vehicle between posts. Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads. ...
- Page 34 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - fi ve years or when visible signs of damage are apparent. DO NOT USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected when each wire strand is lubricated both internal and external.
- Page 37 Safe Lift Operation Automotive and truck lifts are critical to the operation and profi tability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profi table, productive and safe.
- Page 38 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. ...
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Page 39: Troubleshooting Guide
8. Oil seal damaged or cocked ......Replace oil seal around pump shaft. 9. See Installation Manual ......Contact BendPak Customer Support. - Page 40 INSTRUCTION See Installation Manual ......Contact BendPak Customer Support. Replace with new part ......Replace with new part.
- Page 41 6. Return unit for repair ....... Return unit for repair. 7. See Installation Manual ......Contact BendPak Customer Support.
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Page 42: Maintenance Records
MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________... - Page 43 MAINTENANCE RECORDS ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________...
- Page 48 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com p/n 5900048...
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