Page 1 Service Documents CJV30- 60/100/130/160 TPC-1000 MAINTENANCE MANUAL MIMAKI ENGINERRING CO., LTD. U R L :h tt p : / /w w w. m i m a k i.c o. j p /e n gl i s h /t op D500387...
Page 2 Added "Ink expiry month and extend expiry month" is added. 5.2.1 ~ Modified Added information to refer to [4.5.2 Electric charge checking when replace the Electrical 5.2.6 Parts] regarding Warning. Maintenance Manual Change Tracking P.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 3 Index Rev. Changes 7.1.2 P3 Added Added information to refer to [7.2.2 Media Attachment to the Platen] regarding Motor Error. 7.1.4 Added New item [Trouble with No Messages] was added. Maintenance Manual Change Tracking P.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 4 List of connectors CN2: “For CPLD writing”  “None” 2.3.11 Revised 1.10 Added 1.10 List of connectors CN2: “AUX.” Item: “Cartridge Assy”  “Print Head Unit Assy” 3.1.1 Revised 1.10 Maintenance Manual Change Tracking P.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 5 Procedure 7: “... the 11 pen landing values (0, 20, 40 ... 200) of 0 to 200 currently being set.” ”... different pen landing values in steps of 20, starting with the currently set pen landing value.” Maintenance Manual Change Tracking P.4 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 6 Erased 1.10 Error No. 25(FULL-SPEED): “(Full-Speed Mode connection)” Added 1.10 Error No. 35-C: Cause “Since take-up is executed, ...” Remedy “Auto cutting is not performed if take-up timing is ...” Maintenance Manual Change Tracking P.5 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 7 MARGIN (Moved from “SETUP”) 8.5.1 Erased 1.10 [#ADJUST POINTER OFFSET] Erased 1.10 [#CAPPING WiperPOS(Y)] Added 1.10 [#LANDING UP POSITION] Date 2008.08.04 Manual Ver. 1.00 Remark Status Index Rev. Changes Released New issued Maintenance Manual Change Tracking P.6 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 8 2.3 Circuit Board Specifications 4.2.11 [PHOTO SENSOR] SENSOR LV. 2.3.1 Power Supply PCB Assy 4.2.12 [PHOTO SENSOR] POSITION 2.3.2 Main PCB Assy 4.2.13 GR/PR POSITION 2.3.3 PRAM PCB Assy 4.2.14 MOTOR CURRENT Maintenance Manual Contents R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 9 6.4.8 Take-up Motor 5.1.29 [INK CARTRIDGE] INK-IC CHECK 6.4.9 C Connecting Hook 5.1.30 [INK CARTRIDGE] CARTRIDGE 6.4.10 P Head Connecting Hook 6.4.11 Clamp Assy 5.1.31 [WASH CARTRIDGE] PACK&END SENSOR 6.5 Electrical Parts Maintenance Manual Contents R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 10 8.1.1 Start 8.1.2 Initial Filling 8.1.3 Media Detection 8.2 Print Mode 8.2.1 LOCAL / REMOTE 8.2.2 SETUP 8.2.3 MAINTENANCE 8.2.4 MACHINE SETUP 8.3 Cut Mode 8.3.1 LOCAL / REMOTE 8.3.2 SETUP Maintenance Manual Contents R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 11: Operating Principle
Maintenance Manual > Operating Principle > Basic Operation Operating Principle Basic Operation Maintenance Function Ink System Print & Cut © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 12 2. Carry out the check sum of the parameter region. • In the malfunction, [ERROR04 F-ROM] is displayed and the system goes down. 10 Initial operation of the printer 1. Refer to "1.1.3 Initial Machine Operation" 1.1.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 13 2. “Revision” and “PDC/HDC version” are also displayed during the  service mode. 3. Special key function is workable during the version information is being displayed. (Except firmware update) Initial operation of the printer 1. Refer to "1.1.3 Initial Machine Operation" 1.1.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 14 Stand by of cut head • Move the cut head to the maintenance position at the left of the unit and check the coupling of the cut head. (Refer to “1.1.6 Operation for Connecting the Heads”) 1.1.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 15 1. Move the head carriage to the standby position of the cut head. The operation for detecting a media width will be discontinued, if the clamp lever is placed on the UP position during the operation. (Only during Step 3 above) 1.1.4 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 16 Switch the clamp pressure before printing under the following conditions: •The machine draws a stored pattern which can be selected by the user for printing or cutting. • The clamp pressure switching command was received by output software. 1.1.5 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 17 • When starting the cutting operation, turn on the clamp solenoid and unlock the cut head, and then move the cut head. 1.1.6 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 18 4. The plotter determines the center of the vertical line based on the positions of “1” and “3”. 5. Finally the head moves in the Y-axis right direction (for type 1) or Y-axis left direction (for type 2) by the distance of HM and terminates. 1.1.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 19 4. The plotter determines the center of the horizontal line based on the positions of “1” and “3”. 5. Finally the head moves in the Y-axis right direction by the distance of HM and terminates. 1.1.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 20 Step 10. 12 The plotter completes 1. The corner of TP1 works as the origin from here on. registration mark detection 1.1.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 21  Turn off sub-power to implement the sleeve operation for the prevention of the clogged ink during power OFF.  When turning off main power, turn off sub-power first and then main power. 1.1.8 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 22: Maintenance Function
Maintenance Manual > Operating Principle > Maintenance Function Operating Principle Basic Operation Maintenance Function Ink System Print & Cut © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 23 "1.1.3 Initial Machine Operation" Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 24  Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 25 2. End Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 26 (1.1.3) Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 27 "1.1.3 Initial Machine Operation" Out of “Service mode”, a warning beep sounds at an interval of 30 seconds during carriage out operation to prevent the nozzle surface and the inside of the cap from getting dry. 1.2.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 28 2. The filling operation is to be discontinued if a warning about the ink cartridge  is detected. 3. The cartridge with less amount of remaining ink is used first. (Only for the 4-color ink set) 1. Stopping the pump motor 1.2.6 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 29: Discharge&Wash
1. (Once the ink discharge operation of this cleaning function is executed, the heads will be empty of ink.) The washing liquid cartridge does not incorporate an IC chip. Therefore, IC chip read error is recognized to be normal. 1.2.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 30 "1.2.9 Waste Ink Tank Warning".)  Discharge 1. Run the pump. 2. Opening the cartridge valve. (until washing liquid fills the wiper cleaning valve) 3. Close the cartridge valve. 4. Stoppping the pump. 1.2.8 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 31  The waste ink discharged when [NOZZLE WASH], [PUMP TUBE WASH] or [COSTODY WASH] of [ST.MAINTENANCE] is performed is not cumulatively counted in this unit. Before and after these operations, be sure to check the status of the waste ink tank. 1.2.9 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 32  If normal “Discharge &Wash” is performed while using aqueous pigmented ink,solvent ink is not selectable when initial ink filling.  Requisite for this function Head cleaning cartridge (cleaning cartridge for aqueous pigmented ink) SPC-188S Solvent ink filling cartridge SPC-0475 1.2.10 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 33 Maintenance Manual > Operating Principle > Ink System Operating Principle Basic Operation Maintenance Function Ink System Print & Cut © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 34 Ink bridge Print head  When filling 6-color ink set Ink cartridge slot Ink switching valve Print head  When filling 6-color+white ink set (SS21 only) Ink cartridge slot Ink switching valve Print head 1.3.1 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 35 Updating of cartridge LED status Updates the LED status depending on the status of ink supply and errors. For details, see"1.3.4 Cartridge LED Control" Open/close supply valves Open/close the ink supply valves depending on the control and selection of the ink supply cartridge. For details, see "1.3.5 Supply Valve Control" 1.3.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 36  For cleaning, the printer switches the supply valve to the cartridge that has displayed [INK (Only for the 4-color ink set) NEAR END] or [INK END] to use the cartridge with the smaller amount of residual ink first. For details, see "1.3.7 Use-up Cleaning". 1.3.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 37 INK NEAR END has been detected by mistake and the machine prompts you to reset ink cartridge. *1 Ink IC: NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE, Expiration:2MONTH *2 : Executable X: Inexecutable 1.3.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 38 None of printing, initial filling and nearly double (220 cc cartridge: 400 cc, 440 cleaning is allowed. cartridge: 800 cc or more) the ink cartridge capacity but the ink end is not displayed yet. 1.3.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 39  When a cartridge with higher priority than the currently selected cartridge is inserted  Switching is not executed during printing or cleaning but executed when the printer has returned to LOCAL mode. 1.3.3 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 40  In the case of no mixed loading, the function above cannot be used.  The setting is restored by taking out the ink cartridge selected or turning off the power. (Supplies from MBIS side.) 1.3.3 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 41 *1 Ink IC: NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE, Expiration:2MONTH : Switched –: Not switched : Switched according to priority. (No operation by the condition as above during cleaning) 1.3.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 42  A normal cartridge has been set Cartridge 2  Cartridge ink end – – Blink  Cartridge 1 is the control cartridge. Online printing has been completed – – Blink –  All valves closed 1.3.4 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 43 Before execution OPEN After execution CLOSE Before printing operation OPEN Before capping operation CLOSE When changing the supply cartridge during ink supply OPEN/CLOSE At the occurrence of an system error CLOSE At power-off CLOSE 1.3.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 44 1.20 HARD cleaning 6.20 Maintenance filling 14.00 Initial filling Main suction 31.30 36.10 42.80 42.80 (No replacement) Cobble filling 4.70 Initial filling Main suction 31.30 36.10 42.80 42.80 (At replacement) Cobble filling 4.70 1.3.6 R.1.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 45  Updated just after occurrence of the error, not waiting for printing: writing at the capping pre-operation.  Cartridge near end  Updated before replacing the cartridge during printing.  Cartridge ink end  Cartridge error 1.3.6 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 46  When the residual ink is used up (software counter), “INK REMAIN ZERO” error is displayed, disabling the cartridge. Ink use-up cleaning control is only effective in NORMAL cleaning mode. It cannot be executed in any other cleaning mode or at initial filling. 1.3.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 47: Outline Of Control
When filling 4-color ink set Except when filling the 4-color ink set  Filling up to the coupler (sub cartridge selected)  Filling up to the nozzle  Filling up to the nozzle (controlled cartridge selected) 1.3.8 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 48: Initial Filling
 When a waste ink tank warning occurs, the warning message is displayed. If filling any other than the 4-color ink set when this unit is installed, you have to change the coupler before initial filling. 1.3.9 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 49 Get users to understand this.  The ink, which is more than 2 months has been elapsed since the cartridge was expired, can not be useable for initial ink filling even though it can be extended. 1.3.10 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 50 Select ES3 8-color for “Choose an ink type”. Ink Filling ES3 8-Color -> Filling Step 6 Nozzle check Nozzle Check Good If it is No Good, perform refilling until it becomes Good. Step 7 Adjust Adjustment 1.3.11 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 51 ES3 6-color -> Filling -> Filling color+White -> Filling -> Filling -> Filling Step 6 Nozzle check Nozzle Check If it is No Good, perform refilling until it becomes Good. Step 7 Adjust Adjustment 1.3.11 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 52 Maintenance Manual > Operating Principle > Print & Cut Operating Principle Basic Operation Maintenance Function Ink System Print & Cut © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 53: Electrical Parts
Maintenance Manual > Electrical Parts > Block Diagram Electrical Parts Block Diagram Operating Description Circuit Board Specifications © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 54 Maintenance Manual > Electrical Parts > Block Diagram > Connection Diagram Inside the Main Body Rev. Model CJV30/TPC Issued 2008.08.04 Revised 2008.09.17 F/W ver. 1.20 Remark 2.1.1 Connection Diagram Inside the Main Body 2.1.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 55 Maintenance Manual > Electrical Parts > Block Diagram > Block Diagram Rev. Model CJV30/TPC Issued 2008.08.04 Revised 2008.09.17 F/W ver. 1.20 Remark 2.1.1 Connection Diagram Inside the Main Body 2.1.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 56 Maintenance Manual > Electrical Parts > Block Diagram > Connection Diagram Outside the Main Body Rev. Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 2.1.2 Connection Diagram Outside the Main Body 2.1.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 57 Maintenance Manual > Electrical Parts > Operating Description Electrical Parts Block Diagram Operating Description Circuit Board Specifications © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 58: Operation Explanation
X-axis motor relay PCB assy and head slider PCB assy are connected with the main PCB assy in series, reducing the number of signals exchanged. The signals are processed by the FPGA (IOC) mounted on the main PCB assy. 2.2.1 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 59 Maintenance Manual > Electrical Parts > Circuit Board Specifications Electrical Parts Block Diagram Operating Description Circuit Board Specifications © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 60: Power Supply Pcb Assy
(NC) (NC) AC-N AC input supply  CN2 AC HEAT input connector Model number (JST): B03P-VL *Media heater power input Terminal name Type AC-L AC input supply (NC) (NC) AC-N AC input supply 2.3.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 61 Type +3.3SBV 3.28 – 3.32 During standby or for main control +5SBV 4.98 – 5.02 4.98 – 5.02 For I/O control +24V – – +42V 41.0 – 41.2 For discharge or motor drive 2.3.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 62: Main Pcb Assy
(32MB SDRAM) and starts printing by analyzing the command. The main PCB assy also has X, Y-axis motor driving circuit and other I/O control circuits. 2.3.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 63 AUX. CN27 Y-axis Motor CN28 Not used CN29 X-axis Motor  Test point Terminal name Application GND2, 6 TP1-8 COM voltage (1-8)  Fuse rating 0.375A/ 125V 42 V power supply for heads 2.3.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 64 Board name: 128MB PRAM PCB Assy Is located on the main PCB assy inside the electrical box. 128 MB picture memory is mounted.  List of connectors CN No Connected to: Remarks Main PCB Assy AUX. 2.3.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 65  List of connectors CN No Connected to: Remarks Main PCB Assy Power supply to the X and Y-axis motors  Test point Terminal name Application +42V Power supply voltage of the motor 2.3.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 66 Connected to: Remarks Main PCB Assy Control Main PCB Assy Power source (for solenoids) Cutter Slider PCB Assy Control / Power source  Test point Terminal name Application Output voltage of mark sensor TPG1 2.3.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 67 CN10 Washing Cartridge Sensor CN11 Not used CN12 Paper Sensor (R) CN13 Clamp Sensor, Y-origin Sensor CN14 AUX. CN15 AUX. CN16 AUX. CN17 Wiper Unit Wiper Motor, Wiper-origin CN18 Pump Motor CN19 AUX. 2.3.6 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 68 Ink Cartridge 8 CN12 Ink Solenoid (1-8) CN13 Ink ID (1-8) CN14 X-axis Motor Encoder CN15 Not equipped AUX. CN16 AUX. CN17 AUX. CN18 AUX. AUX. CN19 Not equipped AUX. CN20 AUX. AUX. CN21 AUX. 2.3.7 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 69 Head Height Sensor CN10 Linear Encoder PCB Assy CN11 AUX. CN12 AUX. CN13 Head Memory PCB Assy Head memory CN14 None AUX.  Test point Terminal name Application VBS (+8V) TP6-13 COM1-8 (A-H) TPG3, 5 2.3.8 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 70 Cutter Driver PCB Assy Mark Sensor Pen Solenoid Connecting Sensor LED Pointer Auto Cutter Blade Solenoid PR Sensor PR Switch Solenoid  Test point Terminal name Application Output voltage of mark sensor TPG1 2.3.9 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 71 Stores Head ID information. Is provided together with the head(s), and does not operate independently.  List of connectors CN No Connected to: Remarks Head Heating Thermistor Not used. Ink Slider PCB Assy Head Heating Heater Not used. Head Heating Heater Not used. 2.3.10 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 72: Led Pcb Assy
The FFC from the X-axis relay PCB assy is connected to this PCB. The LEDs (green, red) corresponding to each slot of the cartridge is displayed on the LED PCB assy.  List of connectors CN No Connected to: Remarks X-axis Relay PCB Assy None AUX. 2.3.11 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 73 Has LCD with 2 lines of 20 characters and key switches. It is connected to the station PCB assy with a keyboard cable.  List of connectors CN No Connected to: Remarks LCD PCB Assy Control Station PCB Assy 2.3.12 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 74 PCB assy and take-up motor.  List of connectors CN No Connected to: Remarks External Connector Cable Power source (Station PCB Assy) Start, direction changing switch Take-up Motor 2.3.13 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 75: Electrical Parts
Maintenance Manual > Workflow > Ink Related Parts Workflow Ink Related Parts Cut Head Carriage Driving Parts Electrical Parts © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 76 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.1.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 77 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.1.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 78 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.1.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 79 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.1.4 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 80 Maintenance Manual > Workflow > Cut Head Carriage Workflow Ink Related Parts Cut Head Carriage Driving Parts Electrical Parts © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 81 Check the [CUT PATTERN] and cutting position. Carry out “print & cut” online to confirm no misalignment is found.  Covers Mounting of the covers Mount the covers that have been removed. 6.1.1 3.2.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 82 Check  Check the performance. Check the cutting position. Covers  Mounting of the covers Mount the covers that have been removed. 6.1.1 Install the S guide while pushing it to the left. 3.2.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 83  Mounting of the covers Mount the covers that have been removed. 6.1.1 In installation, pay attention to harness treatment. Once the S guide is removed, reinstall it while pushing the solenoid outward. 3.2.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 84 Maintenance Manual > Workflow > Driving Parts Workflow Ink Related Parts Cut Head Carriage Driving Parts Electrical Parts © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 85 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.3.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 86 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.3.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 87 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.3.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 88 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.3.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 89 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 3.3.5 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 90 Maintenance Manual > Workflow > Electrical Parts Workflow Ink Related Parts Cut Head Carriage Driving Parts Electrical Parts © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 91: Replacement Of The Main Pcb Assy
Download the parameter which has been uploaded in the operation “1”.  Adjustment of the motor current Adjust motor current in case a hunting noise occurs. 4.2.14  Covers Mounting of the cover. Mount the cover that have been removed. 6.1.1 3.4.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 92: Adjustment Items
Maintenance Manual > Adjustment Items > Operation Matrix Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 93  Auto cutter blade removal or replacement   Wiper assy removal or replacement Be sure to make adjustment before replacing the main PCB assy. See “Chapter 4, Technical Information” of “Service Documents”. 4.1.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 94: Adjustment Function
Maintenance Manual > Adjustment Items > Adjustment Function Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 95 Columns “b” Columns “a” Columns “b” Columns “a” left) printed over the respective patterns at the top of head 1. These strips indicate that magenta is column “a” and cyan is column “b”. Columns “a” Columns “b” 4.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 96 In the diagram on the left, the columns “b” are aligned while the columns “a” are misaligned. In this case, move “b” columns slightly so that the degrees of scattering of “a” and “b” columns are equal. (=Intermediate adjustment) 4.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 97 3. Select a resolution to be used as a standard. #DROP POS. HsLg Selection item: DRAFT (540dpi)/ FINE (720dpi) SELECT :DRAFT :FINE [] / []: Switches Resolution. :DRAFT2 :FINE2 [ENTER]: Finalizes (To Next) Adjusts all of DRAFT, FINE, DRAFT2, and FINE2. 4.2.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 98 Adjusting value: -50.0 to 50.0 dot (unit: 0.1 dot) 6. Enter the adjustment value. #DROP POS. HsLgDRFT Y Bi :.0 When this adjustment has been made, previously adjusted value of [DROP.POScorrect] is cleared. 4.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 99 ± 0.5 mm. [] / []: Changes adjustment values. [END]: Cancellation of input  The set value is saved in the system parameter No.2 R GRIP and No.3 L GRIP. 4.2.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 100 #MEDIA COMP.2 [] / []: Changes adjustment values. VALUE [END]: Cancellation of input In actual feeding amount compensation, compensation value for each media set in the SETUP function are added to this compensation value. 4.2.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 101: Adjustment Procedure
[] / []: Shifts the cap. [ENTER]: Finalizes (To Next) 5. Make adjustment so that each center of the wiper and the head coincides. #CAPPING WiperPOS(X)= 0.0mm [] / []: Horizontally shifts the wiper. [ENTER]: Finalizes [END]: Completes 4.2.5 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 102 HEAD ID <ent> 3. Enter the head ID.  #HEAD ID / [ENTER]: Determines and saves.   If the ID, which has been input, is incorrect, operation error (ERROR 30) is displayed. 4.2.6 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 103 Set:WashingCartridges 12345678  ABSORPTION  00:00 5. Remove all the washing-liquid cartridges and then discharge the liquid inside. Remove:Cartridges 12345678  DISCHARGE  00:00 4.2.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 104  DISCHARGE  00:00 11. Select [END] to end the operation. RANS Liquid []: Head-wash completed (in this sequence) END < >ABSORB []: Discharge of the maintenance washing liquid (Only at the factory shipment) 4.2.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 105 Equation: Measured value (mm) - 500 (mm) = Compensation value (Input value) 500 mm *unit: 0.1 (mm) Y (scan direction) can be displayed on LCD, but it cannot be input. Distance compensation value 4.2.8 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 106 9. Input the compensation value of X (feed direction). #500mm SQUARE Equation: Measured value (mm) - 500 (mm) dX = 0.5 dY = 0.3 = Compensation value (Input value) *unit: 0.1 (mm) [] / []: Modifies the compensation value. [ENTER]: Finalizes 4.2.8 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 107: Pen Pressure
#PEN PRESSURE starts leaving the sheet. (30g adjustment) 30g =25 [] / []: Modifies the compensation value. [ENTER]: Finalizes (To the next compensation screen) 4.2.9 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 108 20g=20 8. Check the pen pressure (10-350g) at appropriate pressure levels #PEN PRESSURE before completing all the adjustments. (in 2 g steps) 30g=22 [] / []: Selects a pen pressure level [END]: Completes 4.2.9 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 109 []: Plots a broken line between pinch rollers.  The adjusted values are registered as system parameters (No.7 and 9).  The content of adjustment if as follows: • #LANDING UP POSITION • Pen landing • Cutter landing 4.2.10 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 110 (Generally, the square at the next step) #LANDING DOWN LANDING []: Draws a square and straight line. []: Draws a broken line. [FUNCTION]: Draws radial lines consecutively. [REMOTE]: Draws squares consecutively. [FEED]: Moves to Cut landing adjustment. 4.2.10 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 111 (After changing the values, be sure to perform pen landing adjustment again.)  Adjust the up landing and the end press by clicking [USER TYPE / TOOL]. 4.2.10 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 112 An adjusted value of pen landing is automatically reflected in a cut landing value in the CJV series. If a value of cut landing is modified independently, such a modification is not reflected in the value of pen landing. 4.2.10 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 113 In that case, press the [ENTER] key when the value of the high-order digit on the display is fixed.  Pressing [FUNCTION] will release the heads from the drive. 4.2.11 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 114 :ent adjustment pattern again. Plotting & Automatic Readjust “SENSOR LV” (4.2.11) if read operation by compensation mark sensor fails. 6. Check the compensation value. #PHOTOsens./POSITION [ENTER]: Checks. X = 0.0 Y = 0.0 4.2.12 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 115 After the automatic compensation is completed, return to “main ACTION :ent menu” by clicking [END]. * When the automatic correction failed In case automatic compensation fails, a screen for Step  failure  3 is displayed. 4.2.13 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 116: Motor Current
(No caps taken off) 4. Press [END] several times to complete the X-axis motor current (X-axis motor drive) adjustment. #X MOVING ADJUT [] / []: Changes the value [] / []: Moves [ENTER]: Executes [END]: Returns 4.2.14 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 117 Press [] []KEY for several times in turn. If hunting noise continues after motor is stop, adjustment value is not set properly. Perform [Y MOVING ADJUST] to re-adjust the current value. • Standard current set value is 125-150. 4.2.14 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 118 Position of mark  detected  Mark drawn and correction values calculated (Cut Head) Pressing [END] will terminate the adjustment without registering the correction values. #PRINT/CUT POS. /CUT Y= 0.0 X= 0.0 4.2.15 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 119 (When the cursor is in the left or the right end, key input does not work.) [ENTER]: Finalizes [END]: Cancellation of input If the serial number has been set, it cannot be changed. 4.2.16 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 120 [] / []: Change the numerals. 00000000 [] / []: Moves the cursor. (When the cursor is in the left or the right end, key input does not work.) [ENTER]: Finalizes [END]: Cancellation of input 4.2.17 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 121: Default Set
[] / []: Switches the parameter item display. SETUP PARAMETER <ent> MAINTE PARAM. <ent> [ENTER]: Finalizes CUSTOM PARAM. <ent> 3. Initialize the selected parameter. SETUP PARAMETER [ENTER]: Executes the initialization. INITIALIZE OK? :ent 4.2.18 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 122: Replace Parts
[ 0] 06.10.10 : No.2 [] / []: Switches the display of the parts. The position of the damper and the print head (Top view of head) Designate with nozzle row (A to H) 4.2.19 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 123 Maintenance Manual > Adjustment Items > Mechanical Adjustment Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 124 3. Check whether the right and left T sensor covers are fixed under the conditions that each of them is in close contact with the clearance gauge, then tighten up the screws. Fix. Press against. 4.3.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 125 In such a case, adjust again to the back- Check each of three locations. front optimum position where the blade is always in whole slot on the platen. 4.3.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 126: Adjustment Of The Station Height
5 mm, then tighten the nuts. 3. Tighten up two loosened screws used for station-base adjustment and fix them at 5 mm in thickness gauge. 5 mm 4.3.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 127 W-BKT spacer 3. Move the head, and adjust the wiper so that there is approximately 1.5 mm from the nozzle surface. Nozzle surface 1.5 mm Wiper 4.3.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 128 After fixing the L sensor BKT, check whether no abnormality is found by conducting the following [#TEST]. • 5.1.26 LINEAR ENCODER The linear encoder scale must be positioned so that the lens of the L sensor is hidden by it. 4.3.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 129 3. After the both axes have been aligned, tighten up screws and check for any misalignment of axis at the right, left and central part of the main body. Loosen 4.3.6 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 130 4.3.7 Positioning of the Wiper Drive Link  Outline  Procedure 1. After setting the clearance between the motor base and the wiper drive link at 0.5 mm, check whether the wiper moves smoothly. Wiper Drive Link 0.5 mm 4.3.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 131: Test Function
Maintenance Manual > Test Items > Test Function Test Items Test Function Other Test © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 132: Operation Procedures
[TEST]: Executes test drawing. [(JOG)]: Sets JOG operation mode. (Press [ENTER] to start drawing with the current position as the origin.) [REMOTE]: Switches between high speed scanning ON and OFF. [END]: Completes drawing. 5.1.1 R.1.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 133 [TEST]: Executes test drawing. [(JOG)]: Sets JOG operation mode. (Press [ENTER] to start drawing with the current position as the origin.) [REMOTE]: Switches between high speed scanning ON and OFF. [END]: Completes drawing. 5.1.2 R.1.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 134 [TEST]: Executes test drawing. [(JOG)]: Sets JOG operation mode. (Press [ENTER] to start drawing with the current position as the origin.) [REMOTE]: Switches between high speed scanning ON and OFF. [END]: Completes drawing. 5.1.3 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 135: All Pattern
F/W ver. 1.00 Remark 5.1.4 ALL PATTERN  Function The following check patterns are drawn in the block. Check pattern Reference page Slant adjusting pattern Y-impact position adjusting pattern (DRAFT to FINE, FINE2:Four patterns in total) 5.1.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 136 [ENTER]: Repeats reciprocating motion in the X direction with designated conditions. [END]: Returns to the motion starting position and executes capping to end the test. During the test, heater temperature control is allowed. (When [HEATER] key is effective) 5.1.5 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 137 [ENTER]: Repeats reciprocating motion in the Y direction with designated conditions. [END]: Returns to the motion starting position and executes capping to end the test. During the test, heater temperature control is allowed. (When [HEATER] key is effective) 5.1.6 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 138 Moves by X designated distance, and moves to Y starting position. [END]: Returns to the motion starting position and executes capping to end the test. During the test, heater temperature control is allowed. (When [HEATER] key is effective) 5.1.7 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 139 Set value: CONTINUE, 1 – 1000 count (unit: 1 count) Test start [ENTER]: Drives the motor with designated conditions. When CONTINUE is selected in count setting, press [END] to finish the test. Return the wiper to the original position. 5.1.8 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 140 Drives the pump motor with close the cartridge valve designated conditions. with [FUNCTION]. [END]: Ends the test. Test is completed. Note that executing (FORWARD) while the cap is on causes vacuum suction. 5.1.9 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 141 Operation test of take-up motor is executed.  Operation Procedures Step Item Description Remarks Test start [ENTER]: Drives take-up motor. (SW of winding device enables switching of winding direction or operation stop) Test end [END]: Completes the test. 5.1.10 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 142 (as converted from Celsius, unit is not F) Temperature display [ENTER]: Returns to temperature setting.  Temperature is displayed with a unit selected in the [UNIT SETUP] of the [MACHINE SETUP] function.  A/D conversion value is also displayed. 5.1.11 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 143 Temperature is not controlled. ON/OFF display [FUNCTION]:Returns to setting screen.  Temperature is displayed with a unit selected in the [UNIT SETUP] of the [MACHINE SETUP] function.  A/D conversion value is also displayed. 5.1.12 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 144: Action Test
Therefore, manually connect the cutter head with connection unit before starting the test.) P.HEAD SOLENOID Description: The operation test of the solenoid that retains the print head at the cap position. Set value: ON,OFF 5.1.13 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 145: Sensor Test
Displayed in order of sensor test menu. ON=o. OFF=x L=o P=o Y=x W=x C=o L: SET LEVER P: R.PAPER Y: Y-ORIGIN W: WIPER H=o PR=x CJ=x H: HEAD HEIGHT PR: PR SENSOR CJ: CUT HEAD JOINT 5.1.14 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 146 Dry fan Since the shape of all the connectors is the same, they can be connected to any optional devices. However, if they are connected to the wrong devices, the devices will not work. 5.1.15 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 147: Keyboard Led
The LEDs are controlled according to the ON/OFF designation.  List of LEDs Kinds HEAT LED Pre, Print, and After heat LEDs, Constant LED PRINT MODE Print mode LED CUT MODE Cut mode LED 5.1.16 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 148: Keyboard Test
When a panel SW is pressed, name of the SW is displayed on LCD. When no key is pressed, “NONE” is displayed. When [END] is pressed, “END TEST” is displayed and the keyboard test ends. 5.1.17 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 149  Function Characters are displayed on LCD. When the LCD Test is started, scrolling of character code of 0x21 – 0xFF in one line is repeated. The test is completed by pressing [END]. 5.1.18 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 150: Timer Check
: 00 – 59 Returning to the last setting is allowed by pressing [FUNCTION] in the Date, Time Display State (not the Entering State). (However, the time elapsed after the setting change is added.) 5.1.19 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 151: Memory Check
*1: When data does not agree, the check process is discontinued and memory address, write/read data at occurrence of the error are displayed. *2: As sector 1 – 10 used by parameter are passed, SUM value is not 0. 5.1.20 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 152: Skew Check
Number of cut times is displayed in count down during cut. Feed distance : 10–10000 mm (unit: 10mm, Default 500 mm) Number of cut times : 1–1000 count (unit: 1count, Default 25 count) 5.1.21 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 153 5.1.22 [TEMP.CHECK] HEAD TEMP.  Function Environment temperature of head is displayed (A/D value is also displayed). A unit selected in the [UNIT SETUP] of the [MACHINE SETUP] is used in the display of head temperature. 5.1.22 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 154 Maintenance Manual > Test Items > Test Function > [TEMP.CHECK] NOZZLE TEMP. Rev. Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.23 [TEMP.CHECK] NOZZLE TEMP.  Function Nozzle temperature error check is executed. At Normal: OK is displayed. At error: NG is displayed. 5.1.23 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 155 Temperature of HDC board heat sink is displayed (A/D value is also displayed). A unit selected in the [UNIT SETUP] of the [MACHINE SETUP] is used in the display of heat sink temperature. 5.1.24 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 156 Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.25 [TEMP.CHECK] SLIDER TEMP.  Function Temperature read from the thermistor on the ink slider PCB assy is displayed (A/D value is also displayed). 5.1.25 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 157: Linear Encoder
• Encoder values after movement : Mm=***** Em=***** • Encoder values after having moved by designated distance : Mr=***** Er=***** Be careful about the carriage which moves in high speed to execute the scan. 5.1.26 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 158 The state of cartridge exist/non-exist sensor and end sensor is displayed. A slot number on which an error (NO CARTRIDGE, INK NEAR END) is found is displayed. (Example of LCD display) PACK 1234 5678 1234 5678 5.1.27 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 159 Rev. Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.28 [INK CARTRIDGE] CARTRIDGE VALVE  Function Open/close of cartridge valve is checked. Executes all OPEN/all CLOSE of valves by depressing [FUNCTION] key. 5.1.28 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 160 Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.29 [INK CARTRIDGE] INK-IC CHECK  Function Ink cartridge IC is checked. IC chip data is read and the number of error occurrence at each cartridge is displayed. 5.1.29 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 161 Model CJV30/TPC Issued 2008.08.04 Revised 2008.09.17 F/W ver. 1.20 Remark 5.1.30 [INK CARTRIDGE] CARTRIDGE LED  Function On/Off of cartridge LED is tested. Use [FUNCTION] to move the cursor in ERROR or ACTIVE status. 5.1.30 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 162 Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.31 [WASH CARTRIDGE] PACK&END SENSOR  Function The state of cartridge exist/non-exist sensor and end sensor is displayed. (Example of LCD display) #PACK&END SENSOR PACK :ON END:OFF 5.1.31 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 163 Maintenance Manual > Test Items > Test Function > [WASH CARTRIDGE] CARTRIDGE VALVE Rev. Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.32 [WASH CARTRIDGE] CARTRIDGE VALVE  Function Open/close of cartridge valve is checked. 5.1.32 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 164 Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.33 [WASH CARTRIDGE] IC CHECK  Function Maintenance washing liquid cartridge IC is checked. IC chip data is read and the number of error occurrence is displayed. 5.1.33 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 165 Abnormal standby position of the cutter head • P, C Solenoid • PR Sensor P-LOCK Error Abnormal standby position of the print head • P, C Solenoid • PR Sensor HEAD JOINT Error Abnormal connection of C head Joint Sensor 5.1.34 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 166: Pinch Roller
Selecting the number of Example of panel display: PINCH ROLLER No.7 pinch roller until which the clamping pressure is changed over. Start of test operation [ENTER]: Starts operation. Test end [END]: Test is completed. 5.1.35 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 167 Execute this function after having detected the media by the leaf. Also, set the tool to “PEN”. (Test patterns)  Set value Number of Times: 0 to 99 (0 is for limitless loop) 5.1.36 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 168 Cut a test pattern (2m /10m), and check for slippage, skew, etc. which can occur when a long sheet is fed. Cutting conditions: • Speed: 20 cm/s or more • Pressure: 100 g or less • Offset: 0.30 mm (CUT PATTERN 2m) 5.1.37 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 169 Cut a test pattern (10 m), and check for slippage, skew, etc. which can occur when a long sheet is fed. Cutting conditions: • Speed: 20 cm/s or more • Pressure: 100 g or less • Offset: 0.30 mm (CUT PATTERN 10m) 10 m 5.1.38 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 170 Maintenance Manual > Test Items > Test Function > [CUT PATTERN] QUALITY Rev. Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.39 [CUT PATTERN] QUALITY  Function Draws patterns to check the cut quality. (CUT PATTERN: QUALITY) 5.1.39 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 171 Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 5.1.40 [CUT PATTERN] SQUARE  Function Checks the cut quality. The size and number of drawing can be changed. Set value: 1 to 999 times (CUT PATTERN: SQUARE) 5.1.40 yR.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 172 Maintenance Manual > Test Items > Other Test Test Items Test Function Other Test © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 173 42V and GND in the main PCB. If all the measured value of the TP is shown in the abnormal range, compare with the measured value of the normal circuit board since it may be variation of the tester. 5.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 174 If any of the head COM line defect is found, the print head may be broken. Replace the print heads first. Connecting the normal main PCB without replacing the broken head will break the PCB continuously. 5.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 175 3. Measure the resistance on both ends of F13 (fuse) to check the blown fuse. Measured value of the fuse should be less than 5 ohms. If ERROR 205 [47V HEAD VOLTAGE] occurs, F13 (fuse) may be blown. 5.2.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 176 Measured value of each test pin should be more than 5K ohms. If ERROR 200 or ERROR 50 occurs after the print heads replaced, U1 (CPLD, E600074) of the ink slider PCB may be damaged. 5.2.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 177  8-color ink set A line C line E line G line A line C line E line G line B line D line F line H line B line D line F line H line 5.2.5 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 178 1. Check the conduction of HDC FFC COM line as the figure on the left. Ink Slider PCB The resistance undergoes a little bit change with the 1.6Ω probe location or temperature. Tester HDC FFC Main PCB 5.2.5 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 179  8-color ink set A line C line E line G line A line C line E line G line B line D line F line H line B line D line F line H line 5.2.6 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 180 The resistance undergoes a little bit change with the 1.6Ω probe location or temperature. Tester HDC FFC Main PCB 2. See the figure on the left for the IC pin number. The mark side is the start of the number. 5.2.6 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 181: Disassembly And Reassembly
Maintenance Manual > Disassembly and Reassembly > Covers Disassembly and Reassembly Covers Ink-related Parts Cut Head Carriage Drive System Electrical Parts Sensors © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 182: Cover Layout
Maintenance Cover L Head Cover C Head Cover Right Cover C Station Cover 2 Left Station Cover Heater Connector Cover Main Body Frame Cover L Station Cover U Station Cover D KB Cover 6.1.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 183 When fixing the cover, put it inside of the washer of loosened screw and tighten the screw. Good example: Bad examPle: The washer of the screw The washer of the screw is outside of the cover. is inside of the cover. 6.1.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 184 Maintenance Manual > Disassembly and Reassembly > Ink-related Parts Disassembly and Reassembly Covers Ink-related Parts Cut Head Carriage Drive System Electrical Parts Sensors © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 185 Do not touch the waste cloth to the nozzle surface, nor rub it with the waste cloth. Both may cause discharge failure. * Conduct the aboves for every nozzle (x8). (Charge the syringe with washing liquid through each inlet of 4 nozzles.) 6.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 186 6. Pull out all pressure damper SP assys from the print head carriage and wrap them with the waste cloth so as not to contaminate their surroundings. Do not touch the film of the damper assy. Wrap with waste cloth. 6.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 187 Head Earth Plate AD Plate 10. Remove head unit holder B and then the FFC and the head memory cable from the connector. Head Unit Holder B Head FFC Assy Acetate Fabric Tape 6.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 188 Take care for the nozzle surface not to touch the AD AD pusher pusher. 4. Hold the head FFC assy and the head memory cable and cable with a clamp. Be careful not to contact Positioning Pin with the nozzle surface. 6.2.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 189 9. Mount the P cover BKT and tighten the right and left screws. 10. Connect the head FFC assy and head memory cable assy to the ink slider PCB assy. P Cover BKT 6.2.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 190: Pump Motor
Screw 4. Remove the stepping motor. Screw Pump Motor 5. Reverse the disassembly procedure for reassembly. Protrude the pump tube of the discharge side from tube end by 5 to 9 mm. 6.2.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 191 3. Remove the pump assy from the pump BKT. Pump Assy 4. Reverse the disassembly procedure for reassembly. Protrude the pump tube of the discharge side from tube end by 5 to 9 mm. 6.2.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 192 6. Remove the screws, and then remove the cap assy while turning back the PC pipe. Screw 7. Reverse the disassembly procedure for reassembly. At the time of assembly, screw up the cap assy while striking it against a recess. Cap Assy 6.2.6 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 193 33. Cap Head Assy 5. Remove the tube, cap SPG and cap stopper from the cap head assy. Tube Cap Stopper Cap SPG 6. Reverse the disassembly procedure for reassembly. 6.2.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 194 Valve N-3 M6 Assy Screw Take care not to contaminate the surroundings with ink. Also, take care not to lose the O-ring. O-ring Joint Screw Tube 6. Reverse the disassembly procedure for reassembly. 6.2.8 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 195 Four colors are set at factory shipment, but it is possible to change to other colors by coupler opening and closing. Following is a description of procedures to change to six or more colors. 6.2.9 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 196 Make sure that O-ring is not remaining in the joint screws. 5. Tighten the joint screws. Leave a space of around 0.5 mm between the coupler and screw. When clamping the joint screws, do not clamp them too much. 6.2.9 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 197: Disassembly And Reassembly
Maintenance Manual > Disassembly and Reassembly > Cut Head Carriage Disassembly and Reassembly Covers Ink-related Parts Cut Head Carriage Drive System Electrical Parts Sensors © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 198 4. Remove screws from the rear and the front of the printer to take off the pen assy. 5. Remove the connector from PCB and also LED pointer from the pen assy. Pen Assy LED Pointer 6. Reverse the disassembly procedure for reassembly. 6.3.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 199 Take care not to change the orientation of the hook of the whirl-stop SP. Changing the orientation will change the pen pressure and the pen landing values. Auto Cutter Assy 4. Reverse the disassembly procedure for reassembly. 6.3.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 200 4. Remove the T sensor cover and then mark sensor assy. T Sensor Cover Mark Sensor Assy T Sensor BKT 5. Reverse the disassembly procedure for reassembly. In reassembly, pay attention to harness treatment. 6.3.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 201: Drive System
Maintenance Manual > Disassembly and Reassembly > Drive System Disassembly and Reassembly Covers Ink-related Parts Cut Head Carriage Drive System Electrical Parts Sensors © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 202 3. Remove the screws that fix the XM BKT. XM BKT 4. Disconnect the X-axis motor connector. Remove the spring 5. Remove the spring, and then remove the XM BKT and X-axis motor from the main body. XM BKT 6.4.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 203 After mounting the motor, if the hunting sound is heard when the motor drives, make adjustments making reference to the following: • Adjusting the X-axis motor current The belt tension does not need to be adjusted. 6.4.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 204: Y-Axis Motor
2. Remove the KB BKT screws, disconnect the connector and then remove the keyboard assy. KB BKT 3. Manually move the print head carriage on the platen and remove the D-BKT cover. D-BKT Cover 6.4.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 205  After mounting the motor, if the hunting sound is Example: heard when the motor drives, make adjustments Shifted lower making reference to the following: • Adjusting the Y-axis motor current Example: Slanting 6.4.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 206 2. Remove the KB BKT screws, disconnect the connector and KB BKT then remove the keyboard assy. 3. Manually move the print head carriage on the platen and remove the D-BKT cover. D-BKT Cover 6.4.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 207 8. Slide out the connection point of the Y drive belt, and remove Do not remove the screws. either the left or right belt holder 1 from the belt holder. Do not remove the Y drive belt from the slider. Belt Holder 1 Belt Holder 6.4.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 208  After mounting the motor, if the hunting sound is Example: heard when the motor drives, make adjustments Shifted lower making reference to the following: • Adjusting the Y-axis motor current Example: Slanting 6.4.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 209 Traction Head Assy 3. Loosen the screws from the Y-SP plate on the left side of the main body, and release the tension of the Y drive belt. Loosen Y-SP Plate Y Drive Belt 33 6.4.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 210 Belt Holder 1 12. Loosen the screws on the Y-SP plate on the left side of the main body, and increase the Y drive belt tension. 13. Reverse the disassembly procedure for the subsequent reassemblies 6.4.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 211 5. Remove the scale hook and scale holder R from the linear encoder scale. Scale Holder L Scale SP Scale Hook Linear Encoder Scale 6.4.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 212 8. Engage the scale hook with the scale base L through a spring, and mount the linear encoder scale on the scale base R while peeling off the protection film. 9. Reverse the disassembly procedure for the subsequent reassemblies 6.4.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 213: Wiper Unit
2. Remove the screws, and remove the wiper assy from the base. Wiper Unit 3. Release the clamp under the station and disconnect the wiper motor connector. 4. Disconnect the wiper origin sensor connector. 6.4.6 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 214 F/W ver. 1.00 Remark 6.4.6 Wiper Unit 5. When replacing only the motor, remove the wiper drive link and the screws to detach the motor. Wiper Drive Link 6. Reverse the disassembly procedure for reassembly. 6.4.6 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 215 R and platen C30. 3. Loosen all PF coupling set screws. Loosen PF Coupling 4. Remove all GR roller 30 set screws from the lower part of the spike shaft. 6.4.7 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 216 BR holder 30 toward the front. Press against BR Holder 30 Tighten the screws in order from left Press against Front of the printer 6.4.7 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 217 D cut point. Brushless Motor SK <Good example> <Bad example> Fixing Screw M Gear shaft Motor Shaft 6.4.8 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 218 1. Move the cut head carriage on the platen. E-ring 2. Remove the spring and E-ring to take off the C connecting hook. Take care not to lose the spring and E-ring. Spring C Connecting Hook 6.4.9 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 219 P Head Lock Solenoid Assy 3. Remove the spring and E-ring to take off the P head connecting hook. Spring E-ring Take care not to lose the spring and E-ring. P Head Connecting Hook 6.4.10 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 220  For easy work, set clamp pressure to Low by manual operation and lower the clamp lever. Cam Holder Hook 6.4.11 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 221: Disassembly And Reassembly
Maintenance Manual > Disassembly and Reassembly > Electrical Parts Disassembly and Reassembly Covers Ink-related Parts Cut Head Carriage Drive System Electrical Parts Sensors © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 222 4. Remove the power supply PCB assy. Power Supply PCB Assy 5. Reverse the disassembly procedure for reassembly. Screw Before mounting the power box cover, adjust the voltage of the power supply PCB assy. 6.5.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 223: Main Pcb Assy
PCB assy. Take care to avoid contact with it. 1. Turn off the main power supply and remove the power plug from the main body. 2. Remove the electrical box cover. 3. Disconnect all connectors on PCB. 6.5.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 224 6. Remove the following PCB from the removed main PCB assy. Cutter Driver PCB Assy PRAM PCB Assy • PRAM PCB Assy • Cutter Driver PCB Assy 7. Reverse the disassembly procedure for reassembly. 6.5.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 225 3. Remove PRAM PCB assy from the main PCB assy. Inter-PCB connector is used to connect PRAM PCB Screw assy to main PCB assy. PRAM PCB Assy 4. Reverse the disassembly procedure for reassembly. 6.5.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 226 3. Release the hook of the ID PCB cover, remove the head ID PCB Cover memory PCB assy and then disconnect all the cables. 4. Reverse the disassembly procedure for reassembly. Head Memory PCB Assy 6.5.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 227 PCB assy. Take care to avoid contact with it. 1. Remove the cartridge cover. LED BKT 2. Remove LED BKT and then LED PCB assy. Screw LED PCB Assy Screw 3. Reverse the disassembly procedure for reassembly. 6.5.5 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 228 1. Remove the following covers. • KB Cover • Right Cover 2. Disconnect all cables from PCB. 3. Remove the station PCB assy. Station PCB Assy 4. Reverse the disassembly procedure for reassembly. 6.5.6 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 229: Paper Sensor
• Cartridge cover 2. Disconnect the connector of pre-heater and then remove the platen cover R. 3. Remove the paper sensor and then disconnect the connector. 4. Reverse the disassembly procedure for reassembly. 6.5.7 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 230 Also there is a possibility of electric shock because of high power voltage applied the high-pressure part of the power supply PCB assy. Take care to avoid contact with it. 1. Remove the cartridge cover. 2. Disconnect all FFCs and connectors from PCB. 6.5.8 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 231 Model CJV30/TPC Issued 2008.08.04 Revised 2008.09.17 F/W ver. 1.20 Remark 6.5.8 X-axis Motor Relay PCB Assy 3. Remove the X-axis motor relay PCB assy. X-axis Motor Relay PCB Assy Screw 4. Reverse the disassembly procedure for reassembly. 6.5.8 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 232 PCB assy. Take care to avoid contact with it. 1. Remove the following covers. • CY Cover F • Wiring Cover 2. Move the ink carriage onto the station and disconnect all cables from PCB. 6.5.9 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 233 Model CJV30/TPC Issued 2008.08.04 Revised 2008.09.17 F/W ver. 1.20 Remark 6.5.9 Ink Slider PCB Assy 3. Remove the ink slider PCB assy. Ink Slider PCB Assy 4. Reverse the disassembly procedure for reassembly. 6.5.9 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 234 Also there is a possibility of electric shock because of high power voltage applied the high-pressure part of the power supply PCB assy. Take care to avoid contact with it. 1. Remove the C head cover. 2. Disconnect all FFCs and cables from PCB. 6.5.10 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 235 6.5.10 Cutter Slider PCB Assy 3. Remove the screw, release the hook and then remove cutter slider PCB assy. Cutter Slider PCB Assy Releasing of the hook Screw 4. Reverse the disassembly procedure for reassembly. 6.5.10 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 236 Also there is a possibility of electric shock because of high power voltage applied the high-pressure part of the power supply PCB assy. Take care to avoid contact with it. 1. Remove the KB cover. KB Panel 2. Disconnect the cable from PCB and then remove the KB panel. 6.5.11 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 237 Model CJV30/TPC Issued 2008.08.04 Revised 2008.09.17 F/W ver. 1.20 Remark 6.5.11 Keyboard PCB Assy 3. Remove the keyboard PCB assy. Keyboard PCB Assy Key Top KB Panel 4. Reverse the disassembly procedure for reassembly. 6.5.11 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 238 3. Remove damper lock SPs. Damper Lock SP Near side: Rotate right and left edges towards you and remove them. Rear side: Rotate right and left edges to the rear and remove them. 6.5.12 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 239 PCB assy together with L sensor BKT, and then release the connector. Releasing connector 5. Remove the encoder PCB assy. Encoder PCB Assy L Sensor BKT 6. Reverse the disassembly procedure for reassembly. 6.5.12 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 240: Fan Motor
2. Remove the connector of pre-heater and print heater and then remove the platen cover R, platen C30 and platen F. 3. Remove the FAN duct V1 by lifting it obliquely. FAN Duct V1 6.5.13 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 241 6.5.13 Fan Motor 4. Remove the screws with a ratchet or stubby screwdriver, dis- connect the connector and remove the adsorption fan assy. Adsorption Fan Assy 5. Reverse the disassembly procedure for reassembly. 6.5.13 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 242 PCB assy. Take care to avoid contact with it. 1. Remove the take-up cover (S). 2. Disconnect all connectors and then remove the take-up motor PCB SK assy. Take-up Motor PCB Assy 3. Reverse the disassembly procedure for reassembly. 6.5.14 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 243 2. Remove the cartridge holder B. Cartridge Holder B LED PCB FFC is connected. Pay attention to handling. 3. Remove cartridge base U related to the right or left side. Cartridge Base U 6.5.15 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 244 ID Contact PCB Assy contact PCB assy together with ID PCB holder. Loosen 6. Remove the ID contact PCB assy. ID PCB Holder ID Contact PCB Assy 7. Reverse the disassembly procedure for reassembly. 6.5.15 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 245 PCB assy. Take care to avoid contact with it. 1. Remove the relevant cartridge guide. • See ?6.5.15 ID Contact PCB Assy?. Releasing of the hook 2. Remove the screw, release the hook and then remove cartridge frame. Cartridge Frame 6.5.16 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 246 Model CJV30/TPC Issued 2008.08.04 Revised F/W ver. 1.00 Remark 6.5.16 Detector Assy, I/C, Y 3. Remove the detector assy, I/C, Y from the cartridge guide. Exist/non-exist Sensor Near End Sensor 4. Reverse the disassembly procedure for reassembly. 6.5.16 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 247 3. Remove the fuse from socket using longnose plier. Be sure not to remove the fuse too strong. Longnose plier Also be careful not to break electric parts or cables around the fuse. Socket Fuse 6.5.17 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 248 6.5.17 Replacement procedure for fuse of the Main PCB 4. Fix the new fuse to the socket using longnose plier. Check if the fuse is set in proper position of the socket while visual checking and touching with fin- gures. 6.5.17 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 249 Maintenance Manual > Disassembly and Reassembly > Sensors Disassembly and Reassembly Covers Ink-related Parts Cut Head Carriage Drive System Electrical Parts Sensors © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 250: Sensor Layout
Mark Sensor Cartridge Near End LED Pointer Sensor (x8) Linear Encoder Head Height Sensor Y-origin Sensor Paper Sensor Detector Assy, I/C, Y (x8) Wiper Origin Sensor Cartridge Near End Sensor (x8) Clamp Sensor 6.6.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 251: Troubleshooting
Maintenance Manual > Troubleshooting > Details on Errors and Malfunctions Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions Checksheet © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 252 Do the above functions operate normally? Troubles on the host computer side If this troubleshooting cannot correct the trouble, check to see if the same trouble occurs with another host computer (if possible). 7.1.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 253  Replace the main PCB assy. 4. Repair at the factory If the error recurs even after the corrective measures specified here are taken, return the plotter to the factory of MIMAKI for repair. 7.1.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 254: List Of Error Messages
MAINTENANCE COMMAND If the error occurs again, carry out the followings. 1. Clear the data of uncompleted printing. 2. Check the USB cable. (specifications, cable length, etc.) Replace the main PCB assy. (See 3.4.1) 7.1.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 255: Media Size
Since take-up is executed, auto cutting of media is Auto cutting is not performed if take-up timing is cutNG WIND not performed. set by the roll detection setting function. To give priority to auto cutting, set [TAKEUP TIM- MING] to OFF. 7.1.2 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 256 Turn off the main power, and turn it on a little later. CAPPING : PARAMETER If the error occurs again, carry out the followings. (Improper parameter adjusted value) 1. Make sure that the adjusting value of [#ADJUST] -> [CAPPING] is set correctly. 7.1.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 257 Give instruction (to the customers) that, when they leave the slot without cartridge in it, its needle may dry up and becomes unable to absorb the ink. 7.1.2 R.1.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 258 4. Replace the main PCB assy. (See 3.4.1)  ERROR 206  The installed main PCB is not the one for CJV. Replace the main PCB with the one for exclusive MAIN PCB use with CJV. 7.1.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 259 1. Check whether no abnormality is found by examining the memories (Main.FROM). 2. In case the error recurs, check the uploaded parameter and the status of use, and then report them to the Development Division. 7.1.2 R.1.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 260: List Of Warning Messages
17 <LOCAL.1> !TNK [#01] The waste ink tank is nearly full. Replace the waste ink tank with a new one. Execute [MAIN- TENANCE] -> [InkTankReplace]. (Displayed only in cut mode) *REMOTE.1* !TNK [#01] 7.1.3 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 261 Set the media properly so that it is free of floating, and press [REMOTE] to resume cutting. A strong light hits the rear of the Intercept the light, and press [REMOTE] to resume cutting. machine. 7.1.3 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 262 The ink of the ink cartridge has been (Use-up cleaning is available) completely used up. NON-ORIGINAL INK The ink cartridge is not MIMAKI genu- Replace the cartridge generating the warning with a new one. ine. If the problem still cannot be solved, check the followings.
Page 263 The power supply PCB damage  Poor connection of the connector Abnormal discharging  Head, FFC, main PCB, or slider PCB trouble 7.2.3 Y belt derailment or damage  Y-T pulley tilt 7.2.4 7.1.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 264: Troubleshooting
Maintenance Manual > Troubleshooting > Detailed Methods of Coping with the Malfunctions Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions Checksheet © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 265 3. If no such problems as mentioned above, grease up by follow- ing the instruction below “Procedure”. Tooth part 7.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 266 4. When the joint unit reaches the right end, move the white belt to the left and spray the grease to the Y drive pulley. Long Nozzle Attachment Y Drive Pulley ASSY White Belt Spray Grease 7.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 267 3. Move the joint unit to the right end of the platen. 4. Spread a thin layer of the grease on the upper and the lower Joint Unit faces of the belt with your finger. Grease on the belt edge (upper and lower faces) 7.2.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 268 2. Tape the Niftron tape (5 places, cut with scissors) on the platen. Be careful not to cover the vacuum hole with the tape. It is acceptable that the tape touches the edge of the hole. Niftron Tape 7.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 269 5. To tape the Niftron tape on the right edge of the platen, move the right media retainer to the right end. 6. Tape the Niftron tape, and then cut it along the left end of the Slit line slit line. 7.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 270: Electrical Troubleshooting
If [ERROR 202 DEVICE CONSTRUCTION] occur, it might be a FFC trou- ble or head/PCB may be damaged. Please refer to the documents below for troubleshooting. • CJV30 Maintenance Manual (4.5.1 Handing of FFC) • CJV30 Maintenance Manual (7.2.3 Electrical Troubleshooting) 7.2.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 271 For replacement procedure and precautions, please refer to the attached docu- ment "Electric charge checking when replace the head and PCB." Also to shorten the replacement time, resistance has been added to the Main PCB and countermeasure of electric discharge also been added. 7.2.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 272 PCB or F13 fuse. Check HDC FFC disconnection, and (See5.2.3) replace the disconnected FFC. (5.2.5) (5.2.6). Return to Check damage of Replace Ink Finish Ink Slider PCB. Slider PCB. (See5.2.4) Return to Return to 7.2.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 273  Make sure to add only one piece of the shim. Adding more than two pieces may deform the Y-T pulley BKT ASSY.  Additional adjustment is not required because the shim is made to fulfill a proper alignment with one. The alignment cannot be measured on site. Follow the instructions below. 7.2.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 274  Do not attach the shim to the Y-bar side. Bad example Contacted with Y-bar adhesive Shim face 5. Press the Y-T pulley BKT ASSY to the Y-bar and fix the screws. Readjust the belt tension and attach the removed covers. 7.2.4 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 275 Refer to the "4.5.2 Electric charge checking when replace the head/PCB" Heater BOX junction cable1 Assy RLY1,3,4 3. Check RLY1, 3 and 4 of the power supply PCB. If PCB brounout as shown in the picture on the left, replace the PCB. 7.2.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 276 Replace the PCB if resistance value is more than 5. 6. Check F5 in a same way as F4 to check the resistance value is Fuse F5 5 or less. Relace the PCB if resistance value is more than 5. 7.2.5 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 277 1. If all procedures did not work to solve the problem of tempera- ture rising, it is a possibility of damage in Main PCB. Replace the Main PCB and recheck if temperature enables to read correctly or not. 7.2.5 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 278 Maintenance Manual > Troubleshooting > Checksheet Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions Checksheet © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 279 ERROR 202 DEVICE CONSTRUCTION  ERROR 205 47V HEAD VOLTAGE  ERROR 207  OVERFLOW  UNDERFLOW  SLEW RATE  Other (describe problem specifically) 2. How and in which condition the trouble occurred?  7.3.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 280  Power supply PCB    Fuse of Main PCB   Others Parts          E> Please write down below any advice or comment. 7.3.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 281: Operation Flow
Maintenance Manual > Operation Flow > Basic Operation Operation Flow Basic Operation Print Mode Cut Mode Common Setting Service Mode © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 282 Uploading Downloading completed [] + []  UPLOADING   DOWNLOADING  UP&DOWNLOAD UP&DOWNLOAD READY! POWER OFF System parameter input mode [REMOTE] + [END] [] + [] SYSTEM PARAMETER 000:COMP. X = 0 8.1.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 283 * When maintenance washing liquid filling has been completed *1 Quit confirmation screen <LOCAL.> [#01] Filling up isn't yet May I stop it ? :ent [ENTER]: To the ink type select screen [END]: Quit 8.1.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 284: Media Detection
Displayed momentarily  MEDIA  MEDIA SELECT DETECTING MEDIA NOW Input of MediaLength ROLL< >LEAF PLEASE WAIT Y=1000 X= MEDIA LENGTH = 50.0m [END]/[]/[]: To <LOCAL> when MEDIA RESIDUAL= ON []: to  8.1.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 285 Maintenance Manual > Operation Flow > Print Mode Operation Flow Basic Operation Print Mode Cut Mode Common Setting Service Mode © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 286 * Not displayed when target []: To the previous screen temperature has been reached [END]: To LOCAL * At occurrence of error NON-ORIGINAL INK [FUNCTION] MMCCYYKK [] + []: Changes error display [MODE CHANGE] Enters CUT MODE 8.2.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 287 MMCCYYKK [ENTER] REMAIN 99999999    PRE PRT AFT C 35 C 35 [HEATER/CUTTER]    C 35 C 35 (OFF OFF) * Same as in LOCAL [REMOTE] <LOCAL.> [#01] WIDTH:1000mm 8.2.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 288 ON (LEVEL1) to LEVEL3 [1]INK LAYERS INK LAYERS <ent> SETUP 1 to 9 [FUNCTION], [] / [] SCAN :PRINT END 0.0s : 0s DRYING TYME <ent> 0 to 19.9s, 0 to 999s [FUNCTION], [] / [] 8.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 289 SETUP COPY <ent> TYPE.1 -> TYPE.2 TYPE.1 -> TYPE.2 TYPE 1 to 4, ALL [FUNCTION], [] / [] [1]SETUP RESET *Initial operation only for the type currently selected SETUP RESET <ent> RESET :ent 8.2.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 290 []/[]: Changes screens. [ENTER]: To the next screen after registration [FUNCTION]: To the next screen (Only when “INDIVIDUALLY” is selected) [1]SETUP RESET *Initial operation only for the type currently selected SETUP RESET <ent> RESET :ent 8.2.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 291: Maintenance
 DISCHARGE   ABSORPTION  Set:WashingCartridges 00:00 12345678 00:00 [FUNCTION], [] / [] [FUNCTION], [] / []  DISCHARGE  Remove:Cartridges SELECT: 12345678 00:00 END< >Re-WASH  DISCHARGE  Maint.WashLiquid Remove:Maint.Wash END< >DISCHARGE 00:00 8.2.3 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 292 MAINTENANCE Aqua->Sol EXCHG <ent> [FUNCTION], [] / [] MAINTENANCE WIPER LEVEL WIPER LEVEL <ent> LEVEL :10/10 1/10 to 10/10 [FUNCTION], [] / [] MAINTENANCE InkTankReplace InkTankReplace <ent> REPLACE :ent [FUNCTION], [] / [] 8.2.3 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 293 SELECT : LEVEL3 CARTRIDGES :ent 03:00 REMOVE:INK CARTRIDGE LV.3 > DISCHARGE SET:INK CARTRIDGE _W_W____ 01:30 _W_W____ LV.3 > FILLING UP LV.3 > CLEANING 00:30 02:00 MAINTENANCE MEDIA RESIDUAL MEDIA RESIDUAL <ent> SETUP :OFF 8.2.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 294: Machine Setup
SCAN DIR. [FUNCTION], [] / [] MACHINE SETUP CART. PRIORITY CART. PRIORITY <ent> SELECT :INK LEVEL EXP.DATE [FUNCTION], [] / [] MACHINE SETUP ENV. TEMP. ENV. TEMP. <ent> SELECT :Wait arrival Not wait ARR. 8.2.4 R.1.3 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 295 Maintenance Manual > Operation Flow > Cut Mode Operation Flow Basic Operation Print Mode Cut Mode Common Setting Service Mode © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 296: Media Feed
[END ]: To LOCAL (Same as in PRINT MODE.)  At occurrence of error [FUNCTION] NON-ORIGINAL INK MMCCYYKK [MODE CHANGE] Enters PRINT MODE [] + []: Changes error display 8.3.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 297 8.3.1 LOCAL / REMOTE REMOTE.1 REMOTE.C [#01] [#01] 0.00m CUT1 (30/ 60/ 0.30) [] / []: Changes speed REMOTE.C <LOCAL.C> [#01] [ENTER] [#01] CUT1 (30/ 60/ 0.30) [REMOTE] <LOCAL.C> [#01] CUT1 (30/ 60/ 0.30) 8.3.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 298 :STD. :FAST [FUNCTION], :FINE [] / [] [CUT1] [CUT1]AUTO CUT [CUT1]AUTO CUT AUTO CUT <ent> SETUP :OFF CUT MARGIN = 30mm :0 to 50 [FUNCTION], [ON]: To the next screen [] / [] 8.3.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 299 Start of copying SETUP COPY <ent> CUT1 -> CUT2 CUT1 -> CUT2 CUT1 to 3 [FUNCTION], HALF [] / [] [CUT1] [CUT1]SETUP RESET SETUP RESET <ent> RESET :ent *Except when “PEN” is selected 8.3.2 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 300 Perform tool change. FUNCTION No. COPIES No. COPIES Enters REMOTE mode and No. COPIES <ENT> COPIES INTERVAL = 2mm starts operation. :0 to 999 :0 to 30 8.3.3 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 301 Maintenance Manual > Operation Flow > Common Setting Operation Flow Basic Operation Print Mode Cut Mode Common Setting Service Mode © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 302: Common Setup
[01] 05.09.29 08:18 When there is no history  There is no  [FUNCTION], [] / []  HISTORY.  INFORMATION LIST LIST  PRINTING  LIST <ent> SELECT:PRINT MODE [FUNCTION], [] / [] 8.4.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 303 [] / [] REPLACE COUNTER AREA : 0m [FUNCTION], [] / [] SLEEP REF.: 0H00M CNT : [FUNCTION], [] / [] SLEEP CLN.: 0H00M CNT : [FUNCTION], [] / [] SLEEP TUBE: 0H00M CNT : 8.4.1 R.1.2 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 304: Service Mode
Maintenance Manual > Operation Flow > Service Mode Operation Flow Basic Operation Print Mode Cut Mode Common Setting Service Mode © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 305 EDGE ADJUST <ent> CLEAR < > PRINT L=15.0 R=15.0 [] / [] Only at the factory #ADJUST / PRINT #500mm SQUARE #500mm SQUARE Pattern drawing 500mm SQUARE <ent> CLEAR < > PRINT X=500.0 Y=500.0 8.5.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 306 00:00 00:00 #ADJUST / CUT #500mm SQUARE #500mm SQUARE Pattern drawing 500mm SQUARE <ent> CLEAR < > DRAW dX = 0.0 dY = 0.0 [] / [] #500mm SQUARE ANGLE ADJUST = 0.25 8.5.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 307 Set the pen tip to the origin of the [] / [] print result by operating JOG keys. #ADJUST #SERIAL No. SERIAL No. <ent> 00000000 [] / [] #ADJUST #DEALER No. DEALER No. <ent> 00000000 [] / [] 8.5.1 R.1.1 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 308 [] / [] [] / [] DUMPER #REPLACE PARTS PARTS :DUMPER 00.00.??:No.1-A When there is no history HEAD  There is no  #REPLACE PARTS  HISTORY.  HISTORY <ent> [ 0] 06.10.10 : No.2 8.5.1 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 309  RUNNING  #WIPER [] / [] :CONT. [] / []: Changes condition display. #MOTOR TEST #PUMP MOTOR #PUMP MOTOR PUMP MOTOR <ent> SPD=1200 DIR=FORW. COUNT = 0 [] / [] <CARRIDGE>:< MOTOR > 8.5.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 310 [] / [] pressed key. #TEST #KEYBOARD TEST #KEYBOARD TEST #KEYBOARD TEST KEYBOARD TEST <ent> Key-> NONE Key-> [USER TYPE] [END]->END TEST [] / [] #TEST !!!!!!!!!!!!!!!!!!!! LCD TEST <ent> """""""""""""""""""" [] / [] 8.5.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 311 M =0000.0 E =0000.0 Motion LINEAR ENCODER <ent> ActiveWIDTH :1900mm 0.0 Ec= <<Coord. of point >> Mm=000000 Em=000000 <<CommonCoord.SYS>> [] / [] Ms=000000 Es=000000 Mr=000000 Er=000000 ERR(ME-LE) = 00.00mm MotorENC = 0000.00mm LinearENC= 0000.00mm 8.5.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 312: Ink Cartridge
PINCH ROLLER No. = 7 ACTION :ent Counting stops. #PINCHI ROLLER Select : L>O>L>M>L>H [FUNCTION] [] / [] #PINCHI ROLLER Motion HHHHHHH <No.1:HIGH> Counting stops. #TEST #SolenoidTIMEOUT #SolenoidTIMEOUT #SolenoidTIMEOUT SolenoidTIMEOUT<ent> ACTION :ent 0.0sec 0.0sec [] / [] 8.5.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 313 :10m DRAW START :ent performs drawing. [] / [] #CUT PATTERN #CUT PATTERN /SQUARE #CUT PATTERN /SQUARE PATTERN :SQUARE XY = 15mm COUNT= 1 DRAW START :ent #CUT PATTERN /SQUARE COUNT = 1 8.5.2 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.
Page 314 ----> 3 EXCHANGE PARAM. <ent> 000:Hd.nn01 = 0 000:Hd.nn01 = 0 [] / [] #PARAMETER INK-SYSTEM PARAMETER ----> 1 INK-SYSTEM PARAMETER INKSYSTEM PARAM <ent> 000:LEVELsw = 0 000:LEVELsw = 0 INITIALIZE ? :ent 8.5.3 R.1.0 © 2009 MIMAKI ENGINEERING CO.,LTD.

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