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MIMAKI CJV150-75 Maintenance Manual
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MIMAKI CJV150-75 Maintenance Manual

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Service Documents
Std model・aq model
MAINTENANCE MANUAL
MIMAKI ENGINEERING CO., LTD
URL:http://eng.mimaki.c o. jp
D500994-10

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Summary of Contents for MIMAKI CJV150-75

  • Page 1 Service Documents Std model・aq model MAINTENANCE MANUAL MIMAKI ENGINEERING CO., LTD URL:http://eng.mimaki.c o. jp D500994-10...
  • Page 2 Service Documents > Maintenance Manual Change Tracking Maintenance Manual Change Tracking Date 2014.09.15 Manual Ver. 1.00 Remark Status Index Rev. Changes Released New issued − − Maintenance Manual Change Tracking P.1 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 3 4.2.23 PEN PRESSURE 3 Workflow 4.2.24 PHOTO SENSOR 4.2.25 GR/PR POSITION 3.1 Ink Related Parts 4.2.26 PRINT/CUT POS. 3.1.1 Replacement of the Head Unit 4.3 Mechanical Adjustment 3.1.2 Replacement of the Cartridge Assy Maintenance Manual Contents R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 4 5.2.2 Checking Damage of the Print Heads 6.5.4 Detector Assy, I/C, Y 6 Disassembly and Reassembly Cutting-related Parts 6.6.1 Cutter Unit 6.1 Covers 6.6.2 Pen Assy, LED Pointer, Marl Assy. 6.1.1 Cover Layout 7 Troubleshooting Maintenance Manual Contents R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 5 8.1 Basic Operation 8.1.1 Start 8.2 Print Mode 8.2.1 LOCAL / REMOTE 8.2.2 SETUP 8.2.3 MAINTENANCE 8.2.4 MACHINE SETUP 8.3 Common Setting 8.3.1 INFORMATION 8.4 Service Mode 8.4.1 #ADJUST 8.4.2 #TEST Maintenance Manual Contents R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 6 MAINTENANCE MANUAL > Operating Principle > Basic Operation Operating Principle Basic Operation Maintenance Function Ink System © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 7 4. The plotter determines the center of the vertical line based on the positions of “1” and “3”. 5. Finally the head moves in the Y-axis right direction (for type 1) or Y-axis left direction (for type 2) by the distance of HM and terminates. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.1.1...
  • Page 8 4. The plotter determines the center of the horizontal line based on the positions of “1” and “3”. 5. Finally the head moves in the Y-axis right direction by the distance of HM and terminates. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.1.1...
  • Page 9 Step 10. 12 The plotter completes 1. The corner of TP1 works as the origin from here on. registration mark detection R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.1.1...
  • Page 10 MAINTENANCE MANUAL > Basic Operation > Maintenance Function Operating Principle Basic Operation Maintenance Function Ink System © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 11 MAINTENANCE MANUAL > Operating Principle > Ink System Operating Principle Basic Operation Maintenance Function Ink System © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 12  150 series  When filling 4-color ink set *When Sb53 ink is used, put Bl on C. Dk ink is available instead of K. Sb53 ink is not available for CJV150-75 size. Ink cartridge slot Ink switching valve Ink bridge Print head When filling 6-color ink set (for Sb53 ink) *Dk ink is available instead of K.
  • Page 13 Ink switching valve Ink bridge Filter Circulation pump Print head  When filling 6-color +W ink set (for SS21 ink) Ink cartridge slot Ink switching valve Ink bridge Filter Circulation pump Print head R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.1...
  • Page 14  When filling 6-color ink set (for Sb53 ink) *Dk ink is available instead of K. Ink cartridge slot Ink switching valve Ink bridge Print head  When filling 8-color ink set (for SS21 ink) Ink cartridge slot Ink switching valve Print head © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.1 R.1.0...
  • Page 15 Ink switching valve Filter Circulation path Circulation pump Print head  When filling 6-color +W ink set (for SS21 ink) Ink cartridge slot Ink switching valve Filter Circulation path Circulation pump Print head R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.1...
  • Page 16 *Only 1 head for 150 series Piping Piping Ink tube Damper Damper Head1 Head2 A B C D E F G H A B C D E F G H Nozzle orders Nozzle orders R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.1...
  • Page 17  For cleaning, the machine switches the supply valve to the cartridge that has displayed [INK Ink use-up cleaning (Only for the 4-color ink NEAR END] or [INK END] to use the cartridge with the smaller amount of residual ink first. set) For details, see "1.3.7 Use-up Cleaning". R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.1...
  • Page 18 13 Expiration Ink expiration has been reached.    *1 Ink IC: NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE, Expiration:2MONTH *2 : Executable X: Inexecutable R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.2...
  • Page 19 None of printing, initial filling and nearly double (220 cc cartridge: 400 cc, 440 cleaning is allowed. cartridge: 800 cc or more) the ink cartridge capacity but the ink end is not displayed yet. © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.2 R.1.0...
  • Page 20  Switching is not executed during printing or cleaning but executed when the machine has returned to LOCAL mode.  When there is more than one effective cartridge for 1-ink supply path Priority Cartridge status The cartridge having the smaller amount of remaining ink is selected. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.3...
  • Page 21 Ink IC:NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE, Expiration:2MONTH. : Both discharge and suction are allowed. X: Neither discharge nor suction is allowed (Ink end error). : Discharge is allowed but suction not allowed (Ink near end error). © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.3 R.1.0...
  • Page 22 *1 Ink IC: NON-ORIGINAL INK, WRONG INK IC, Kind of INK, Color of INK, WRONG CARTRIDGE, Expiration:2MONTH : Switched. –: Not switched. : Switched according to priority (No operation by the condition as above during cleaning). R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.3...
  • Page 23 Cartridge 2  Cartridge ink end Blue light Orange Lit  Cartridge 1 is the control cartridge. Online printing has been completed Blue light Orange Lit Blue Lit  All valves closed R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.4...
  • Page 24 Before execution OPEN After execution CLOSE Before printing operation OPEN Before capping operation CLOSE When changing the supply cartridge during ink supply OPEN/CLOSE At the occurrence of an system error CLOSE At power-off CLOSE R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.5...
  • Page 25  At capping chiefly after completion of printing. At completion of cleaning and filling operation  Ink has been used for cleaning and filling.  The amount of ink remaining in the cartridge used for the suction will be updated. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.6...
  • Page 26  Updated just after occurrence of the error, not waiting for printing: writing at the capping pre-operation.  Cartridge near end  Updated before replacing the cartridge during printing.  Cartridge ink end  Cartridge error R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.6...
  • Page 27  When the residual ink is used up (software counter), “INK REMAIN ZERO” error is displayed, disabling the cartridge. Ink use-up cleaning control is only effective in NORMAL cleaning mode. It cannot be executed in any other cleaning mode or at initial filling. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.7...
  • Page 28 When filling 4-color ink set Except when filling the 4-color ink set  Filling up to the coupler (sub cartridge selected) Filling up to the nozzle  Filling up to the nozzle (controlled cartridge selected) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.8...
  • Page 29 • Filling of the color inks is performed earlier, afterward filling of the W ink is performed. If filling any other than the 4-color ink set when this unit is installed, you have to change the coupler before initial filling. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 1.3.9...
  • Page 30 MAINTENANCE MANUAL > Electrical Parts > Block Diagram 2.Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 31 CN14[1:4] POW[1:2] CN101[1:14] CN15[1:10] ENC[1:4] POW[1:2] ENC[1:4] CN1[1:3] LOAD1 INPUT+ LOAD2 INPUT- CN7[1:4] CN8[1:4] LOAD1 INPUT+ LOAD2 INPUT- CN2[1:4] AC(N) AC(N) AC(L) AC(L) CN3[1:6] LOAD1 INPUT+ CN6[1:2] CN4[1:6] LOAD2 INPUT- CN6[3:4] CN5[1:6] CN6[1:6] R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.1...
  • Page 32 CS[1..4] 1033477 CN2[1:2] CN1[1:2] CN4[1:9] CN15[1:18] CS[1..4] 1033477 CN1[1:8] CN6[1:4] CN7[1:4] CN8[1:4] CN9[1:4] CN1[1:3] CN10[1:4] CN11[1:4] CN12[1:4] CN13[1:4] CN1[1:6] CN1[1:2] CN14[1:8] CN[1:2] CN1[1:2] CN16[1:12] CN[1:2] CN1[1:2] CN3[1:3] AC(N) AC(L) AC(N) AC(L) AC(N) AC(L) © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.0...
  • Page 33 ENC[1:4] POW[1:2] ENC[1:4] CN1[1:3] LOAD1 INPUT+ LOAD2 INPUT- CN7[1:4] CN8[1:4] LOAD1 INPUT+ LOAD2 INPUT- CN2[1:4] AC(N) AC(N) AC(L) AC(L) CN3[1:6] LOAD1 INPUT+ CN6[1:2] CN4[1:6] LOAD2 INPUT- CN6[3:4] CN5[1:6] CN6[1:6] AC(N) AC(N) AC(L) AC(L) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.1...
  • Page 34 CN15[1:18] CS[1..4] 1033477 CN1[1:8] CN6[1:4] CN7[1:4] CN8[1:4] CN9[1:4] CN1[1:3] CN10[1:4] CN11[1:4] CN12[1:4] CN13[1:4] CN1[1:6] CN1[1:2] CN14[1:8] CN[1:2] CN1[1:2] CN1[1:2] CN16[1:12] CN[1:2] CN1[1:2] CN1[1:2] CN1[1:2] CN3[1:3] CN1[1:2] CN1[1:2] AC(N) AC(L) AC(N) AC(L) AC(N) AC(L) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.1...
  • Page 35 MAINTENANCE MANUAL > Electrical Parts > Operation Explanation Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 36 COM32 IO PCB assy., SL2H assy. and CART IO PCB assy. are connected with the main PCB assy. in series, reducing the number of signals exchanged. The signals are processed by the FPGA (PDC) mounted on the main PCB assy. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.2.1...
  • Page 37 MAINTENANCE MANUAL > Electrical Parts > Circuit Board Specifications Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 38 B6P-VH Input power supply CN12 B6B-PH-K-S Power supply control CN13 HFJ11-2450 Ethernet CN14 B4P-VH Motor drive CN15 B10B-PHDSS Motor encoder CN16 B5B-ZR For debug CN100 52030-1829 Color LCD IF CN101 B14B-PHDSS Slider IF R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.1...
  • Page 39 Slider power supply 2 check +SLDPOW1_C SML-D12V8W / SML-310VT IO PCB power supply(42V) check +IO POW SML-D12V8W / SML-310VT Slider power supply 1 check +SLDPOW2_F SML-D12V8W / SML-310VT Slider power supply 2 check +SLDPOW2_C © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.1 R.1.0...
  • Page 40 HEAD height sensor, JAM sensor, Cutter CN12 B8B-PHDSS AUX. Not used CN13 B12B-ZR HEAD memory PCB CN14 29FMN-BTL-A HEAD1(RearCN3) CN15 29FMN-BTL-A HEAD2(RearCN3) CN16 29FMN-BTL-A HEAD1(RearCN4) CN17 29FMN-BTL-A HEAD2(RearCN4) CN18 29FMN-BTL-A HEAD1(FrontCN4) CN19 29FMN-BTL-A HEAD2(FrontCN4) CN20 29FMN-BTL-A HEAD1(FrontCN3) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.2...
  • Page 41 For head 3.3V 1.25A 0154.35 For head 42V 0.375A D30  LED Type Intended use Remarks D1?D4 SML-310VT FPGA debug SML-310VT Finished writing CPLD data display SML-310VT +5V check SML-310VT For head 42V check +42VF R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.2...
  • Page 42 CART IO sub-power supply, absorption FAN, media sensor, heater thermistor CN11 B26B-PHDSS Clamp sensor, wiper origin, pump origin, wiper motor, suction pump CN12 B18B-PHDSS Take-up motor, tension bar control CN13 B8B-PHDSS Washing ink IC, switching valve R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.3...
  • Page 43 +5V power supply input check SML-310VT Finished writing CPLD data display D4?D7 SML-310VT FPGA1 debug D8?D11 SML-310VT FPGA2debug SML-310VT +42V power supply check +42V-s SML-310VT +IO power supply(5V) check +IO 5V SML-310VT +24V check +24V R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.3...
  • Page 44 B04P-VL After-Heater B04P-VL SSR(Pre, After) B04P-VL SSR(Print) B5B-PH-K-S(LF)(SN) Voltage change SW input Zero cross point output  Fuse rating φ5x20 mm 50T-125H For 12.5A, AC protect 50T-125H φ5x20 mm For 12.5A, AC protect R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.4...
  • Page 45 52807-1810 Color LCD IF (connect to Main PCB) B5B-ZR For debug Not installed B2B-PH-SM4-TB Cover sensor BM04B-SRSS-TB RGB LED PCB  List of connectors Type Intended use Remarks SLA580BC4T ENTER key LED Blue R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.5...
  • Page 46 Has LED which display the status under the keyboard.  List of connectors CN No Type Intended use AC/DC Remarks BM04B-SRSS-TB Color LCD PCB  LED Type Intended use Remarks SMLV56RGB1W Display status of printer R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.6...
  • Page 47 Board name: Encoder PCB Assy.(E106614) One is used on the back side of the slider for the linear scale.  List of connectors CN No Type Intended use AC/DC Remarks B4B-ZR-SM4-TF SL2H PCB R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.7...
  • Page 48 2.3.8 Mini Memory PCB Assy  Outline Board name: Mini Memory PCB Assy.(E106508) Stores Head ID information. (Head memory)  List of connectors CN No Type Intended use AC/DC Remarks B6B-ZR-SM4-TF Head ID stored R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.8...
  • Page 49 Paper width sensor and LED pointer are mounted.  List of connectors CN No Type Intended use AC/DC Remarks B5B-ZR-SM4-TF Paper width sensor, SL2H PCB  LED Type Intended use Remarks SLI-580UT LED pointer R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.9...
  • Page 50 Ink cartridge valve control 00-8283-0412-00-000 Cartridge near-end sensor Cartridge 1 00-8283-0412-00-000 Cartridge near-end sensor Cartridge 2 00-8283-0412-00-000 Cartridge near-end sensor Cartridge 3 00-8283-0412-00-000 Cartridge near-end sensor Cartridge 4 CN10 00-8283-0412-00-000 Cartridge near-end sensor Cartridge 5 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.10...
  • Page 51 IO Output 1 154002. IO Output 2  LED Type Intended use Remarks D1?D8 SMLV56RGB1W Ink cartridge status display SML-310VT Finished writing CPLD data display SML-310VT IO output1 check SML-310VT IO output2 check R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.10...
  • Page 52 CN No Connected to: Remarks COM32 IO PCB Assy. Voice coil Pen driver output Pinch roller Solenoid Mark sensor LED output, sen- sors (pen encoder, mark sen- sor, pinch roller) LED Pointer output R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.11...
  • Page 53 Located on the C head.  Main specifications  This PCB is the encode sensor PCB for the pen encoder scale.  List of connectors CN No Connected to: Remarks CG common slider PCB R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.12...
  • Page 54  This Assy. has mark detection sensor PCB(E103107) and other harness.  List of connectors CN No Connected to: Remarks Mark detection sensor, CG common slider PCB  LED Type Intended use Remarks SLI-580UT LED pointer R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.13...
  • Page 55  Power supply confirmation points CN No Pin No. Intended use Remarks AC input “N” AC input “L” CN51 1,2,3 DC output 48V “-” 4,5,6 DC output 48V “+” CN52 REMOTE CONTROL Do not touch the Volume. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.14...
  • Page 56 Intended use Remarks AC input CN51  Power supply confirmation points CN No Pin No. Intended use Remarks AC input “N” AC input “L” CN51 DC output 5V “-” DC output 5V “+” R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.15...
  • Page 57 MAINTENANCE MANUAL > Workflow > Ink Related Parts Workflow Ink Related Parts Driving Parts Electrical Parts Cutting Related Parts © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 58 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.1 R.1.0...
  • Page 59 Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.2 R.1.0...
  • Page 60 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.3 R.1.0...
  • Page 61 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.4 R.1.0...
  • Page 62 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.5 R.1.0...
  • Page 63 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.6 R.1.0...
  • Page 64 MAINTENANCE MANUAL > Workflow > Driving Parts Workflow Ink Related Parts Driving Parts Electrical Parts Cutting Related Parts © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 65 Mounting of the covers. Mount the covers that have been removed. 6.1.1 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.2.1 R.1.0...
  • Page 66 Mounting of the covers. Mount the covers that have been removed. 6.1.1 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.2.2 R.1.0...
  • Page 67 Mounting of the covers. Mount the covers that have been removed. 6.1.1 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.2.3 R.1.0...
  • Page 68 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.2.4 R.1.0...
  • Page 69 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 3.2.5...
  • Page 70 MAINTENANCE MANUAL > Workflow > Electrical Parts Workflow Ink Related Parts Driving Parts Electrical Parts Cutting Related Parts © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 71 Download the parameters which were uploaded in operation “1”. Covers  Mounting of the covers. Mount the covers that have been removed. 6.1.1 Turn the main power OFF when turning the power OFF. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.3.1 R.1.0...
  • Page 72 MAINTENANCE MANUAL > Workflow > Cutting Related Parts Workflow Ink Related Parts Driving Parts Electrical Parts Cutting Related © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 73 Mounting of the covers Mount the covers that have been removed. 6.1.1 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 3.4.1...
  • Page 74 Covers Mounting of the covers Mount the covers that have been removed. 6.1.1 In installation, pay attention to harness treatment. Once the S guide is removed, reinstall it while pushing the solenoid outward. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 3.4.2...
  • Page 75 Mounting of the covers. Mount the covers that have been removed. 6.1.1 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.4.3 R.1.0...
  • Page 76 MAINTENANCE MANUAL > Adjustment Items > Operation Matrix Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 77 MAINTENANCE MANUAL > Adjustment Items > Adjustment Function Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 78 FUNCTION #ADJUST [ENT] 3. Move the head over the platen. #ADJUST HEAD ADJUST [ENT] #HEAD ADJUST AVERAGING34ADJ. [ENT] #AVERAGING ADJ. PRINT START [ENT] #AVERAGING ADJ. ** PRINTING ** Adjustment pattern drawing R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.1...
  • Page 79 In the diagram on the left, the columns “b” are aligned while the columns “a” are misaligned. In this case, move “b” columns slightly so that the degrees of scattering of “a” and “b” columns are equal. (=Intermediate adjustment) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.1...
  • Page 80 (for Head 2) and (3). 5. Repeat the common procedure 2 and the slant adjustment procedures 1 to 4 until you can adjust. 6. Move the adjusting lever to the left edge. To the left R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.1...
  • Page 81 Perform an averaging adjustment. <Adjustment Example> Adjust it so that 8 nozzles each for both edges of column “a” Columns “b” Columns “a” and column “b” may be overlapped on average in the X direction. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.1...
  • Page 82 (for stagger adj.) and (3). 5. Repeat the common procedure 2 and the stagger adjustment procedures 1 to 4 until you can adjust. 6. Move the adjusting lever to the left edge. To the left R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.1...
  • Page 83 Patterns of effective overlapping and not effective are printed alternately  Procedure 1. Move the adjusting lever to the right until the adjusting cam hits Adjusting cam Adjusting lever Rotates in tandem with the lever. Adjusting lever (for stagger adj.) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.2...
  • Page 84 Head 2 Head 1 Rotate the adjustment lever counter-clockwise. The position of Head 2 moves backward. Head 2 Head 1 Rotate the adjusting screw clockwise. The position of Head 2 moves forward. Head 2 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.2...
  • Page 85 Adjusting lever (for stagger adj.) and (3). 7. Repeat the procedures in the Step 2 to 6 until you can adjust. 8. Move the adjusting lever to the left edge. To the left R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.2...
  • Page 86 4. Select the Y-resolution and scanning speed. #PRINT ADJUST [] / [] : Y-resolution & Scanning speed change :360Std [ENTER] : Confirms (Next) 360Std - 720Hi 5. Perform adjustment from step 13.(Going and returning for 150 series. adjustment) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.3...
  • Page 87 [] : To the compensation display ReDir:PRINT (Without drawing) Pattern drawing 12. When compensated, draw and check the patterns again. 360Std ReDir WF3 H1A-H2A : 0.0 Repeat “Drawing -> Checking (Compensating)” until -99.9~99.9 any compensation is not required. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.3 R.1.0...
  • Page 88 16. When compensated, draw and check the patterns again. 540Std BiDir WF3 = 0.0 Repeat “Drawing -> Checking (Compensating)” until -50.0~50.0 any compensation is not required. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.3...
  • Page 89 2. Select the item to be indicated, and then fix it by [ENTER] to #REPLACE COUNTER indicate it. CARTRIDGE [ENT] [] / []: Switch SCAN COUNT [ENTER]: Finalizes (to Information indicating display) USE TIME [END]: Return #REPLACE COUNTER CARTRIDGE 1 :0 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.4...
  • Page 90 [] / []: Switch SYSTEM param. [ENT] [ENTER]: Confirms (to Confirmation display) MAINTE PARAMETER SERVO PARAMETER [END]: Return 3. Initialize by [ENTER]. #DEFAULT SET [ENTER]: Execute INITIAL. OK? [ENT] [END]: Return Parameter initialized R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.5...
  • Page 91 3. Make adjustment so that the clearance between the head and uppermost point of the cap is set at 0.5 mm. #CAPPING AirPullPOS.= [] / []: Shifts the cap. [ENTER]: Finalizes (To Next) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.6...
  • Page 92 4. Make adjustment so that the clearance between the head and uppermost point of the cap is set at 1 mm. #CAPPING FlushingPOS= [] / []: Shifts the cap. [ENTER]: Finalizes (To Next) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.6...
  • Page 93 H2:Adjustment for head 2 (available for 300 series) WIPER POS.(H2) = 2.0 []/ []: Forward/ backward direction (X direction) Head 1 shifts the head. [ENTER]: Finalizes (To Next) Wiper [END]: End Center position Adjust by moving to X direction R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.7...
  • Page 94 ** DISCHARGE ** 3. Insert the washing-liquid cartridges into all the slots, fill up and clean the inside of the tube and head. #HEAD WASH FILLUP [ENT] FILLUP START [ENT] ** FILLUP ** R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.8...
  • Page 95 4.2.8 HEAD WASH 4. Remove all the washing-liquid cartridges and then discharge the liquid inside. #HEAD WASH DISCHARGE [ENT] DISCHARGE START [ENT] ** DISCHARGE ** 5. Repeat step 3. and 4. again. (total 2 times) © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.8 R.1.0...
  • Page 96 4. Press the [ENTER] key, and then the valve is released and the pump rotates. CART:ON END:OFF EXECUTE [ENT] PLEASE WAIT 5. Perform cleaning operation and terminate with [END] key. ** CLEANING ** PLEASE WAIT R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.9...
  • Page 97 HEAD ID represents each head characteristic written at shipping. The variation between heads is unified by inputting the value to printer. As this machine reads the head ID from the mounted memory (ROM) on the print head at each startup, it is not necessary to set the head ID. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.10...
  • Page 98 [ENT] #ADJUST SERIAL No. [ENT] 2. Confirm the serial No., or change it. #SERIAL No. [] / []: To move Cursor S/N 00000000 [] / []: To change Value [ENTER]: Confirms [END]: Return R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.11...
  • Page 99 [] / [] : Moving cursor (When the cursor is at the right end or the left end, even if the key is pressed, it does not move.) [ENTER] : Confirmation [END] : Cancel R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.12...
  • Page 100 #FEED COMP.2 ADJUST [] / []: Changes adjustment values. [END]: Cancellation of input In actual feeding amount compensation, compensation value for each media set in the SETUP function are added to this compensation value. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.13...
  • Page 101 [] / []: Changes adjustment values. [END]: Cancellation of input  The set value is saved in the system parameter No.2 R GRIP and No.3 L GRIP as "current parameter value + (25 mm - input value)". R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.14...
  • Page 102 (intersection of the straight lines). [ENTER]: Settings LED Pointer [END]: Cancellation of input This function perform adjusting only once. When drawing is performed, readjustment is necessary because adjustment value is reset. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.15...
  • Page 103 FUNCTION #ADJUST [ENT] #ADJUST TIME SET [ENT] 2. Set the time. [] / [] : Changing item #TIME SET 2011.10.05 21:36:00 [] / [] : Changing value [ENTER] : Confirmation [END] : Cancel R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.16...
  • Page 104 MAINTENANCE MANUAL > Adjustment Items > Adjustment Function > ANGLE ADJUST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver. 1.00 Remark 4.2.17 ANGLE ADJUST This section is used for only production. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.17...
  • Page 105 MAINTENANCE MANUAL > Adjustment Items > Adjustment Function > LAN CONFIG Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver. 1.00 Remark 4.2.18 LAN CONFIG As this is a function for development, the details are not disclosed. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.18...
  • Page 106 4.2.19 ZI COMMAND  Outline Sets the response value for the ZI command (Mimaki plotter model response command). Upon the application for checking the model of plotter with the ZI command, it makes this model recognized as the conformable model if the model is not recognized as the conformable model. (Due to such reasons that the version is old or the application is too old to use.)
  • Page 107 Cutter blade compensation CUT3 Cutter blade compensation CUT4 Cutter blade compensation CUT5 Cutter blade compensation CUT6 Cutter blade compensation CUT7 Cutter blade compensation 5. Register the set value by pressing the [ENTER] key. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.20...
  • Page 108  Be sure that the pen stroke is within 5.0 ± 0.2 mm.  An error is indicated when the stroke range (the differ- ence between MIN and MAX) exceeds 1 mm. #PEN STROKE [ABNORMAL STROKE] (End with the [END] key.) <LOOK CHECK> R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.21...
  • Page 109 #400mmSQUARE (-6.0~ 6.0: 0.1 mm unit) dA=0.1 dB=0.0 [ENTER]/ []: Register/To next The calculation of compensation value is shown in the following. Compensation value (mm) = Measured value – 400 mm (0.1mm unit) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.22...
  • Page 110 400 mm. and lower reference line are overlapped each other. Two times the 0.2 mm right-angle or less compensation 0.2 mm or less value Example Input +0.5mm Input –0.5mm R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.22...
  • Page 111 A buzzer sounds when lifted more than approx. 0.075. 6. Check the pen pressure according to the necessity. [FUNCTION]: The pen pressure is indicated in 2 g pitch. (Adjustable when pressed again) 7. End with the [END] key. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.23...
  • Page 112 Pen tip moving to Mark center detecting may not be correct due to the sagging of sheet or 5. Press the [ENTER] key twice to register the set value then end. #PHOTO SENSOR A=0.2 B=1.0 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.24...
  • Page 113 After the automatic compensation is completed, return to “main ACTION [ENT} menu” by pressing [END]. * When the automatic correction failed In case automatic compensation fails, a screen for Step ∗ failure ∗ 3 is displayed. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.25...
  • Page 114 4. Check the correction values on the LCD and then press [ENTER] to register correction values and complete the adjustment. Pressing [END] will terminate the adjustment without registering the correction values. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.26...
  • Page 115 MAINTENANCE MANUAL > Adjustment Items > Mechanical Adjustment Adjustment Items Operation Matrix Adjustment Function Mechanical Adjustment © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 116 4. Remove the cutter unit. (Refer to 6.6.1 Cutter Unit)  Height for right and left (slant for right and left) adjustment 5. Loosen the adjusting screws (4 places of both sides). Adjusting screws x4 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.1...
  • Page 117  Back and forth slant (Vertical-tilt) adjustment 7. Remove the Sensor BKT. (screw x1.) Orange line Yellow line Sensor BKT 8. Loosen the head lock screw (x2) by half revolution. Head lock screw x2 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.1...
  • Page 118 2) If the back/ forth slant are found, perform the procedures in the Step 11 and 12. 14. Attach the Sensor BKT and Cutter Assy. Lower cable of the Sensor BKT is yellow. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.1...
  • Page 119 On rare occasions, the blade comes out of the slot because of assembly errors or fluctuation in part accuracies. In such a case, adjust again to the back- front optimum position where the blade is always in whole slot on the platen. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.2...
  • Page 120 3. Loosen the hexagon socket head screws (x3) and make an Adjust by rotate x3 adjustment to set their thickness gauge at 5 mm, then tighten the nuts. 4. Tighten up 4 loosened screws used for CA base adjustment Tighten after adjusting R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.3...
  • Page 121 4. Move the wiper base 30, and adjust the wiper so that there is approximately 1.5 mm from the nozzle surface. Nozzle surface 1.5 mm Wiper R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.4...
  • Page 122 Head height adjust lever 5. Put thickness gauge between the jam sensor and the platen, and align the height. Height adjusting range: 1.7 -1.8mm JAM sensor 6. Tighten the fixing screw. Fixing screw thickness gauge R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.5...
  • Page 123 After fixing the L sensor BKT, check whether no abnormality is found by conducting the following [#TEST]. • 5.1.12 CHECK ENCODER The linear encoder scale must be positioned so that the lens of the L sensor is hidden by it. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.6...
  • Page 124 3. After the both axes have been aligned, tighten up screws and check for any misalignment of axis at the right, left and central part of the main body. Loosen R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.7...
  • Page 125  Procedure 1. After setting the clearance between the motor base and the wiper drive link at 0.5 mm, check whether the wiper moves smoothly. Wiper Drive Link 0.5 mm R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.8...
  • Page 126 Apply tension appropriately to the wire. T bar 160 Be careful not to raise the T bar due to the tension of the wire. Check the gap between right and left R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.9...
  • Page 127 3. Tie a wire to the PR shaft C on the removed pinch roller. PR shaft C Tie the wire at the base of the PR shaft C. O ring x1 4. Install the pinch roller, with the wire on it, on the clamp base. Wire R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.9...
  • Page 128 T bar 160 8. Pull the wire around the roll shaft. Platen cover FL 9. Pull the wire to the platen cover FL, going around the T bar 160. Wire Roll shaft T bar 160 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.9...
  • Page 129 There is a No gap Overlap (±1 mm or less) Second tape (OK example) Tolerance :1 mm Wrong ① Wrong ② Second tape (wrong case 1) First tape Second tape (Wrong case 2) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.9...
  • Page 130 • If the second piece of tape does not reach the first (Wrong (2)): Wrong case 2 Slide the roll guide BKT R towards you to adjust it. The T bar is installed pressed against the machine side. Move it towards you during adjustment. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.9...
  • Page 131 1. From the back side of the printer, loosen the screws (x2) that hold the T sensor BKT. When no sheet is set: the plotter waits for input of a T Sensor BKT compensation value without plotting. Loosen R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.10...
  • Page 132 3. Check whether the right and left T sensor covers are fixed under the conditions that each of them is in close contact with the clearance gauge, then tighten up the screws. Fix. Press against. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.3.10...
  • Page 133 MAINTENANCE MANUAL > Test Items > Test Function Test Items Test Function Other Test © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 134 MLmCMLcCKY(6color), (6color+W) 9 Start drawing. [ENTER]: Starts drawing. [REMOTE]: Selects nozzles and Switches between high speed scanning ON and OFF. 10 During drawing. [END]: Stop the drawing. 100% 6.25% V-LINE H-LINE SLANT GRADATE NOZZLE © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.1 R.1.0...
  • Page 135 Displaying the slit count status of the Angle Sensor. ON/OFF SLIT COUNT B Displaying the slit count status of the Angle Sensor. ON/OFF TORQUE LIMITTER Torque limit sensor condition of the take-up motor. ON/OFF © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.2 R.1.0...
  • Page 136 Executes Read/Write check of SDRAM.  When a DATA error occurs, “SDRAM D:xxxxxxxx” is displayed.  When a Address error occurs, “SDRAM A:xxxxxxxx” is displayed. HEAD check Executes Read/Write check of Head memory. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.3 R.1.0...
  • Page 137 ・If none is pressed, “NONE” is displayed on the LCD. ・When you press the [END] key, “Test end” is displayed and the keyboard test is completed. ・When you press the [] / [] key, check the buzzer sound of keyboard. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.4 R.1.0...
  • Page 138 5.1.5 LCD  Outline Checks the display of LCD.  Content When you press the [ENTER] key, display color of the LCD is changed. When you press the [END] key, the LCD is completed. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.5 R.1.0...
  • Page 139 COM IO PCB Heat sink 2 SL2H THERMISTOR Temperature of SL2H PCB HEAD1 Head temperature of head 1 HEAD2 Head temperature of head 2 (Not displayed for 150 series) ROOM AIR Room temperature © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.6 R.1.0...
  • Page 140 Check the ink cartridge IC.  Content Check is performed by reading the IC chip data, and then displays the number of errors for each cartridge. When an error occurs, “IC=1 ERR=1” is displayed. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.7 R.1.0...
  • Page 141 MAINTENANCE MANUAL > Test Items > Test Function > CARTRIDGE VALVE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.00 Remark 5.1.8 CARTRIDGE VALVE  Function Open/close of cartridge valve is checked. Executes all OPEN/all CLOSE of valves by pressing [FUNCTION] key. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.8 R.1.0...
  • Page 142 MAINTENANCE MANUAL > Test Items > Test Function > CARTRIDGE SENSOR Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.00 Remark 5.1.9 CARTRIDGE SENSOR  Function Check attachment or not of the cartridge IC and operating conditions of the Ink end sensor. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.9 R.1.0...
  • Page 143 Issued 2014.09.15 Revised F/W ver 1.00 Remark 5.1.10 Maintenance Cartridge  Function Perform various operation checks of slot of the maintenance cartridge. 1, Checking cartridge sensor and ink near end sensor 2, Valve operation test © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.10 R.1.0...
  • Page 144 *It may cause ink leakage from the Head when executed in keeping the ink charged. For the work, put down unused media or the like in advance since it may cause ink leakage when [Y SERVO] or [XY SERVO] is executed. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.11 R.1.0...
  • Page 145 “M: xxx E: xxx” is displayed on the lower row of the LCD. The coordinate value of the motor encoder is displayed in M, and that of the linear encoder is displayed in E in units of mm. With[] []key, you can move the slider to right and left. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.12 R.1.0...
  • Page 146 Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.00 Remark 5.1.13 H/W  Outline Port test of the hardware  Content As this is a function for development, the details are not disclosed. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.13 R.1.0...
  • Page 147 : Difference between @@@ and $$$ The sensor read value is updated regularly (every 150 msec). [], [] : Moves the head [END] : After the cap is put back on, the paper sensor test is completed. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.14 R.1.0...
  • Page 148 Temperature is not controlled. The temperature of the heater you turned on will rise. Be aware that if left alone, it may exceed the set upper limit. ON/OFF display [END]: Returns to setting screen. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.15 R.1.0...
  • Page 149 Description: Operation test of ceiling fan. Set value: ON, OFF LED POINTER Description: Operation test of LED pointer. Set value: ON, OFF CIRCULATION Description: Operation test of Circulation pump. PUMP Set value: 1, 2 © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.16 R.1.0...
  • Page 150 Issued 2014.09.15 Revised F/W ver 1.00 Remark 5.1.17 LED  Function ON/OFF test of LEDs is executed.  List of LEDs Kinds POWER LED ON/OFF CARTRIDGE LED RED, GREEN, BLUE, R/G, R/B, G/B, RGB © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.17 R.1.0...
  • Page 151 F/W ver 1.00 Remark 5.1.18 SKEW CHECK  Function Skewing of media is checked. Feed distance is designated to execute feeding. Feed distance: 1–10 m (unit: 1 m) [END]: Finish feeding, [ENTER]: Aborts/Restarts feeding. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.18 R.1.0...
  • Page 152 IO 2.5V Internal circuit IO 3.3V Internal circuit IO 24V Internal circuit SL 1.2V Low voltage circuit SL 2.5V Internal circuit SL 3.3V Internal circuit SL 5V Internal circuit SL 42V Internal circuit © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.19 R.1.0...
  • Page 153 5 because only ① and ① ' are performed scanning (display of ② and ② ' are not changed). If the two conditions above are satisfied, the NCU unit is not tilting (does not need adjustment). © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.20 R.1.0...
  • Page 154 [] / []: Select #NCU POS ADJ [ENT] [ENTER]: Confirmation Press [ENTER] key. 7. Change display with [ENTER] key. CHECK LIGHT VOL Not change the numerical values. 32   WIDTH 26   SHOT POSITION（0.1mm） Head1 ‑8    SHOT POSITION（0.1mm） Head2 ‑8    © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.20 R.1.0...
  • Page 155 NCU. ・ Used nozzle for test: All nozzles of the Head 1 A line All nozzles of the Head 2 A line *Nozzle missing at used nozzle does not occurred during operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.20 R.1.0...
  • Page 156 Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.00 Remark 5.1.21 EVENT LOG  Function Saved Event Logs are displayed.  Content As this is a function for development, the details are not disclosed. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.21 R.1.0...
  • Page 157 Issued 2014.09.15 Revised F/W ver 1.00 Remark 5.1.22 CHECK MESSAGE  Function Checks the display of error and warning message.  Content Change the display of error / warning message with [] / [] key. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.22 R.1.0...
  • Page 158 Abnormal standby position of the cutter head • P, C Solenoid • PR Sensor P-LOCK Error Abnormal standby position of the print head • P, C Solenoid • PR Sensor HEAD JOINT Error Abnormal connection of C head Joint Sensor R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.23...
  • Page 159 Selecting the number of Example of panel display: PINCH ROLLER No.7 pinch roller until which the clamping pressure is changed over. Start of test operation [ENTER]: Starts operation. Test end [END]: Test is completed. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.24...
  • Page 160 [ENTER] key. [] / []: To set Drawing frequency (0, 1~99) [ENTER]: To start Drawing [REMOTE]: Stops temporarily (Continued by repressed.) If the drawing frequency is set to “0”, the drawing is performed unlimitedly. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.25...
  • Page 161 For a user who produces mainly a long roll item, execute “FEED TEST 10m (5.1.27)”.  Operating procedure 1. Set a cutter to the holder. 2. Select [#TEST(CUT)] -> [&FEED TEST 2m]. Eexecute with the [ENTER] key. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.26...
  • Page 162 The cutting size is only different from “FEED TEST 2m (5.1.26)”.  Operating procedure 1. Set a cutter to the holder. 2. Select [#TEST(CUT)] -> [&FEED TEST 10m]. Execute with the [ENTER] key. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.27...
  • Page 163 The cutting size is only different from “FEED TEST 2m (5.1.26)” and “FEED TEST 10m (5.1.27)”.  Operating procedure 1. Set a cutter to the holder. 2. Select [#TEST(CUT)] -> [&FEED TEST 5m]. Execute with the [ENTER] key. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 5.1.28...
  • Page 164 MAINTENANCE MANUAL > Test Items > Other Test Test Items Test Function Other Test © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 165 TP with the following. On the COM16 IO PCB, TP under CN27 (TP1, 5, 2, 6, 9, 13, 10, 14), TP under CN28 (TP3, 7, 4, 8, 11, 15, 12, 16) © 2014 MIMAKI ENGINEERING CO.,LTD. 5.2.1 R.1.0...
  • Page 166 18K ohms. If all the measured value of the TP is shown in the abnormal range, compare with the measured value of the normal circuit board since it may be variation of the tester. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.2.1 R.1.0...
  • Page 167 TP with the following. On the Slider 2H, TP under CN3 (TP3, 4, 5, 6, 7, 8, 9, 10), TP under CN4 (TP19, 20, 21, 22, 23, 24, 25, 26) © 2014 MIMAKI ENGINEERING CO.,LTD. 5.2.2 R.1.0...
  • Page 168 If any of the head COM line defect is found, the print head may be broken. Replace the print heads first. Connecting the normal main PCB without replacing the broken head will break the PCB continuously. © 2014 MIMAKI ENGINEERING CO.,LTD. 5.2.2 R.1.0...
  • Page 169 MAINTENANCE MANUAL > Disassembly and Reassembly > Covers Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 170 Top cover R Cover R Under cover L Platen Cover F Front cover M (option) Cover R2 Front cover Front cover L (option) Power unit box cover R Take-up cover Under cover R © 2014 MIMAKI ENGINEERING CO.,LTD. 6.1.1 R.1.0...
  • Page 171 When fixing the cover, put it inside of the washer of loosened screw and tighten the screw. Good example: Bad example: The washer of the screw The washer of the screw is outside of the cover. is inside of the cover. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.1.1 R.1.0...
  • Page 172 MAINTENANCE MANUAL > Disassembly and Reassembly > Ink-related Parts Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 173 6. Remove the damper joint Assy. and wrap with waste cloth. *150 series has one head Wrap with waste cloth. Place the waste cloth around the head unit so as not to contaminate the platen. Damper Joint Assy © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.1 R.1.0...
  • Page 174 9. Perform [HEAD WASH / FILLUP] and fill ink in the damper. Perform vacuum absorption -> valve release -> normal cleaning #ADJUST #HEAD WASH [ENT] automatically. #HEAD WASH FILLUP [ENT] FILLUP START [ENT] ** FILL UP ** [END] © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.1 R.1.0...
  • Page 175 5. Remove the Damper joint Assy. and wrap with waste cloth. *150 series has one head Wrap with waste cloth. Place the waste cloth around the head unit so as not to contaminate the platen. Damper Joint Assy 6. Remove the damper. Damper © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 176 3. Slowly press the syringe so cleaning liquid seeps from the nozzle. Standard pumping speed: 3-4 ml per 30 seconds per nozzle Use a waste cloth for curing, so as not to stain the surroundings with cleaning liquid. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 177 Remove the Connector. Fittings Other 2 valves are same way 6. Remove the Valve BKT (Screw x2). 7. Remove the Valve from the Valve BKT. 8. Reverse the disassembly procedure for reassembly. Screws © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.3 R.1.0...
  • Page 178  If reinserting the tube, cut about 5 mm from the tube tip before reusing it.  Do not install the ink tube in the wrong position. Wiper Cap1 Cap2 Cover R side © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.3 R.1.0...
  • Page 179 Cap1 and 2 side 3. Remove the pump tube connected to the waste ink tank. Take care not to pollute the surroundings with waste Connector ink or washing liquid. Remove tube 4. Remove the connector. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.4 R.1.0...
  • Page 180  If reinserting the tube, cut about 5 mm from the tube tip before reusing it.  Do not install the ink tube in the wrong position. To cap1,2 To waste ink tank © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.4 R.1.0...
  • Page 181 1. Remove the Under cover R, Cover R and Cover R2. 2. Remove the Selective path Assy. (Refer to 6.2.5) 3. Remove the Pump Assy. (Refer to 6.2.5) Take care not to pollute the surroundings with waste ink or washing liquid. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.5 R.1.0...
  • Page 182 5. Remove the two screws and remove the Pump motor Assy. Screws 6. Remove the Stepping motor. Screw Pump motor 7. Reverse the disassembly procedure for reassembly. Do not install the ink tube in the wrong position. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.5 R.1.0...
  • Page 183 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 1. Remove the Cartridge rear cover. 2. Remove the tubes (x4). Take care not to pollute the surroundings with waste ink or washing liquid. Fitting x4 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.6 R.1.0...
  • Page 184 6. Reverse the disassembly procedure for reassembly.  If reinserting the tube, cut about 5 mm from the tube tip before reusing it.  Do not install the ink tube in the wrong position. To head Filter © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.6 R.1.0...
  • Page 185 Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. 1. Remove the Cartridge rear cover. 2. Remove the tubes with fittings (x4). Take care not to pollute the surroundings with ink or washing liquid. Fitting x4 positions © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.7 R.1.0...
  • Page 186 ** FILL UP ** 3. Perform ink refilling after air discharging. PLEASE WAIT After that, perform cleaning automatically, and then operation is finished. CLEANING Air purge / ink refilling #ADJUST Hard cleaning FILTER REPLACE [ENT] © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.7 R.1.0...
  • Page 187 Cap slider cover the stopper. Push stopper 4. While pushing down the Cap head Assy, slide it to the left or Slide horizontal right, and remove it. while pushing down Cap head Assy. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.8 R.1.0...
  • Page 188 Take care not to pollute the surroundings with waste ink or washing liquid. Cap stopper Cap spring Tubes 6. Reverse the disassembly procedure for reassembly. Do not install the ink tube in the wrong position. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.8 R.1.0...
  • Page 189 Cap slider cover Push stopper 4. Remove the CP absorber. Take care not to pollute the surroundings with waste ink or washing liquid. CP absorber 5. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.9 R.1.0...
  • Page 190 3. Remove snap pin A and then the C link lever. Snap pin A 4. Removes two screws to take off the C valve base together with To connector the solenoid. 5. Remove the cable connector. Screw C valve base © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.10 R.1.0...
  • Page 191 Take care not to contaminate the surroundings with ink. Also, take care not to lose the O-ring. 7. Reverse the disassembly procedure for reassembly. Joint Tube Do not install the ink tube in the wrong position. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.10 R.1.0...
  • Page 192 Lower lever = Move left 4. Remove the cam holder from the rear of the printer (screw x2), and then remove the clamp assy. Cam holder © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.11 R.1.0...
  • Page 193 Cam holder  For easy work, set clamp pressure to Low by man- hook ual operation and lower the clamp lever. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.11 R.1.0...
  • Page 194 *When Sb53 ink is used, put Bl on C. Dk ink is available (for Sb53 ink) *Dk ink is available instead of K. instead of K. Sb53 ink is not available for CJV150-75 size. Sb53 ink is not available for CJV150-75 size. Ink supply path (8-color fill)
  • Page 195 K. *Dk ink is available instead of K. Ink supply path (8-color fill) (for SS21ink) Ink supply path (6-color +W fill) Ink supply path (6-color +W ･ Si fill) (for SS21ink) (for SS21ink) © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.12 R.1.0...
  • Page 196  For the tube route, refer to the following. (The figure viewing from the rear of machine) 4-color ink set 8-color ink set 6+W+Si ink set 6+W ink set 4-color ink set (Sb53) 6-color ink set (Sb53) *Sb53 ink is not available for CJV150-75 size machine. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.12 R.1.0...
  • Page 197 4. Attach the Stopper (M700865) to the Joint (FittingΦ2: M603013-07, accessory parts), and attach it to the 3-way fitting. Use accessory joints Do not install the ink tube in the wrong position. Stopper © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.12 R.1.0...
  • Page 198 5. Other colors tube: Attach the Stopper (M700865) to the Joint (FittingΦ2: M603013-07, accessory parts), and attach it to the 3-way fitting. Do not install the ink tube in the wrong position. Stopper From circulation pump Use accessory joints © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.12 R.1.0...
  • Page 199 ・fix it in place with the cable tie (RERELK2R_release tie). Cable tie 15mm Capable of unlocking  For the tube tag, refer to the following. W/Si [300 series] W/Si Not inserted [150 series] Not inserted © 2014 MIMAKI ENGINEERING CO.,LTD. 6.2.12 R.1.0...
  • Page 200 MAINTENANCE MANUAL > Disassembly and Reassembly > Drive System Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 201 5. Remove the screws (x3) attached to the XM bracket, and X-axis motor Assy. remove the Belt and the X-axis motor Assy. XM bracket Remove belt 6. Reverse the disassembly procedure for reassembly. The belt tension does not need to be adjusted. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.1 R.1.0...
  • Page 202 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. 1. Remove the Cover R. 2. Manually move the print head carriage on the platen and Y-pulley cover remove the Y-pulley cover (screw x2). © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.2 R.1.0...
  • Page 203 Y drive pulley (upper side is also Good acceptable). Example: Horizontal but upper Example: After attachment, rotate the pulley several times to Shifted lower adapt the belt. Example: Slanting © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.2 R.1.0...
  • Page 204 3. Loosen the screws from the Y-SP plate on the left side of the main body, and release the tension of the Y drive belt. Y-SP plate You can access a screw from hole of the cover L. Loosen Workable from the cover outside © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.3 R.1.0...
  • Page 205 Good and centered on the Y drive pulley (upper side is also Example: acceptable). Horizontal but upper Example: After attachment, rotate the pulley several times to Shifted lower adapt the belt. Example: Slanting © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.3 R.1.0...
  • Page 206 Workable from the cover outside 3. Remove the Encode sensor BKT (screw x1). Encode sensor 4. Remove the two screws, and move the Y-drive belt to left side. 2 Move to left 1 Remove © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.4 R.1.0...
  • Page 207 9. Attach the belt holder and slider using a screw. 10. Tighten the screws on the Y-SP plate on the left side of the main body, and increase the Y drive belt tension. 11. Reverse the disassembly procedure for the subsequent reassemblies © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.4 R.1.0...
  • Page 208 Workable from the cover outside 4. Remove the screws from the right end of the linear encoder scale, and detach the Scale holder R and Linear encoder scale. Scale holder R Linear encoder scale © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.5 R.1.0...
  • Page 209 9. Engage the Scale holder L with the scale base L through a spring, and mount the Linear encoder scale while peeling off the protection film. 10. Reverse the disassembly procedure for the subsequent reassemblies. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.5 R.1.0...
  • Page 210 Remove the screws, and remove the wiper unit from the base. Wiper unit Take care not to contaminate the surroundings with ink. 2. Remove two screws, and remove the Wiper unit from the base. Screw Remove tube © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.6 R.1.0...
  • Page 211 Motor The clearance between the motor and base should be 0.5 mm when the motor is replaced. Wiper drive link 6. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.6 R.1.0...
  • Page 212 F seal rubber 300 Wiper cleaner Assy. Take care not to contaminate the surroundings with ink. 2. Remove the Wiper cleaner Assy. by pushing the stopper and slide it. 3. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.7 R.1.0...
  • Page 213 3. Remove the Take-up motor together with the Take-up motor BKT (screw x3). Take-up motor BKT1 Take-up motor 4. Remove the screws (x4) and then remove the Take-up motor. 5. Reverse the disassembly procedure for reassembly. Take-up motor © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.8 R.1.0...
  • Page 214 2. Remove the T bar 160. (screw x2 each side, total x4) Screw x4 T bar 160 3. Remove screws (x2 each side, total x4), and then remove the Roll guide BKT unit from roll guide BKT. Screw x2 Unit © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.9 R.1.0...
  • Page 215 4. Attach screws of the roll guide 160 (screw x1 each side, total x2). Roll guide 5. For the following steps, perform installation using the reverse Screw steps of disassembly. Roll guide BKT R © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.9 R.1.0...
  • Page 216 2. Remove the switching base of head connecting. (screw x2) Switching base of head connecting 3. Remove P head lock solenoid assy from the switching base of head connecting. (screw x2, spring pin x1) Spring pin P head lock solenoid Assy R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.10...
  • Page 217 Issued 2014.09.15 Revised F/W ver. Remark 6.3.10 P Head Connecting Hook 4. Remove the spring and remove the P head connecting hook. P head connecting hook Take care not to lose the spring. Spring R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.10...
  • Page 218 1. Remove the connector of pre-heater and print heater and then remove the platen cover R-C160 and platen cover 160-C-2. Platen 160-C-2 2. Loosen all PF coupling C set screws. (x8) PF Coupling C set screw x8 Loosen R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.11...
  • Page 219 (screw x2) and remove the GR roller assy. PF coupling C Bearing holder C-Assy GR roller Assy 4. Reverse the disassembly procedure for reassembly. PF coupling C Roll collar Screw in while pushing this. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.11...
  • Page 220 1. Move the cut head carriage on the platen. 2. Remove the spring and E-ring to take off the C connecting hook. E-ring Take care not to lose the spring and E-ring. C Connecting Hook Spring R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.3.12...
  • Page 221 MAINTENANCE MANUAL > Disassembly and Reassembly > Electrical Parts Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 222 4),When the battery is replaced with a new one, pay attention to the polarity at replacing. 1. Turn off the main power supply and remove the power plug from the main body. 2. Remove the power unit box cover. 3. Disconnect all connectors on PCB. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.1 R.1.0...
  • Page 223 Issued 2014.09.15 Revised F/W ver 1.00 Remark 6.4.1 EPL2 Main PCB Assy 4. Remove the screws (x6) and then remove the main PCB assy. Main PCB Assy Screw 5. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.1 R.1.0...
  • Page 224 4. Remove the screws (x9) and then remove the COM16 IO PCB COM32 IO PCB Assy assy. (installed for 150 series) or COM32 IO PCB assy. (installed for 300 series) Screw 5. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.2 R.1.0...
  • Page 225 2. Move the ink carriage onto the station and disconnect all cables from PCB. 3. Remove the screws (x3) and then remove the SL2H PCB Assy. SL2H PCB Assy 4. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.3 R.1.0...
  • Page 226 3. Remove the Heater PCB cover (screw x2). 4. Disconnect all connectors on PCB. Heater PCB cover 5. Remove the screws (x4) and then remove the AC PCB Assy. AC PCB Assy 6. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.4 R.1.0...
  • Page 227 • Front Cover M, L • Carriage cover 2. Move the head unit on the platen. 3. Remove Mini memory PCB Assy. from the connector. Mini memory PCB Assy 4. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.5 R.1.0...
  • Page 228 2. Remove the Cartridge IO PCB BKT (screw x4). Cartridge IO PCB BKT Screw x4 3. Remove the CART IO PCB Assy (screw x3). Screw x3 CART IO PCB Assy 4. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.6 R.1.0...
  • Page 229 2. Disconnect the cable from PCB, and then remove the KB cover (screw x3). KB cover 3. Remove the screws (x4) and then remove the Color LCD PCB Color LCD PCB Assy Assy. KB cover 4. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.7 R.1.0...
  • Page 230 4. Remove the Encoder sensor BKT (screw x1). Connector 5. Remove the two screws and then remove the Encoder PCB Encoder sensor BKT Assy. Encoder PCB Assy. 6. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.8 R.1.0...
  • Page 231 3. Remove the CART IO PCB Assy (screw x4). 4. Remove the connector and loosen the screws to take off the ID ID contact PCB CN032 Assy contact PCB CN032 assy. 5. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.9 R.1.0...
  • Page 232 2. Remove the Rear fan duct by lifting it obliquely. Rear fan duct 3. Remove the screws with a ratchet or stubby screwdriver, disconnect the connector and remove the Absorption fan assy. Absorption fan Assy 4. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.10 R.1.0...
  • Page 233 Assy. together with cover. Push stoppers 3. Reverse the disassembly procedure for reassembly. When attaching, push down the stopper and fix the Assy. It is not fixed only by having fitted it. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.11 R.1.0...
  • Page 234 3. Disconnect all connectors on PCB. 4. Remove the screws and then remove the 240W42V power sup- 240W42V Power supply Assy. ply Assy. Power supply cover 5. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.12 R.1.0...
  • Page 235 3. Disconnect the all connectors on the PCB. 4. Remove the CG common slider PCB Assy. (Screw x2) CG common slider PCB Assy. 5. Reverse the disassembly procedure for reassembly. Connection Connection sensor dog sensor © 2014 MIMAKI ENGINEERING CO.,LTD. 6.4.13 R.1.0...
  • Page 236 MAINTENANCE MANUAL > Disassembly and Reassembly > Sensors Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 237 Linear Encoder Sensor Head Hight Sensor x2 JAM Sensor Paper Width Sensor / LED Pointer Pass Select Pump Sensor Front Cover Sensor Wiper Origin Sensor Clamp Sensor Right front side - printer head © 2014 MIMAKI ENGINEERING CO.,LTD. 6.5.1 R.1.0...
  • Page 238 Issued 2014.09.15 Revised F/W ver 1.00 Remark 6.5.1 Sensor Layout Connection Sensor (on the CG common slider PCB Assy.) PR Sensor Pen encoder Sensor Mark Sensor / LED pointer Right front side - C head © 2014 MIMAKI ENGINEERING CO.,LTD. 6.5.1 R.1.0...
  • Page 239 1. Remove the Platen cover R160. 2. Remove the Paper sensors from the Paper sensor BKT and then disconnect the connector. Paper sensor 3. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.5.2 R.1.0...
  • Page 240 NCU absorber tray 6. Remove screws (x2) on the NCU frame, and then remove the NCU Assy. 7. Reverse the disassembly procedure for reassembly. NCU Assy. Adjustment screw Press against the adjustment screw and affix. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.5.3 R.1.0...
  • Page 241 4. Remove the Fitting. Make sure that O-ring (F seal rubber 300) is not remaining in the joint screws. Remove fitting F seal rubber 300 5. Remove the Cartridge base (screw x4). Cartridge base © 2014 MIMAKI ENGINEERING CO.,LTD. 6.5.4 R.1.0...
  • Page 242 6.5.4 Detector Assy, I/C, Y 6. Turn the Cartridge base upside down, and then remove the Detector Assy, I/C, Y. Detector Assy., I/C, Y Cartridge base: bottom side 7. Reverse the disassembly procedure for reassembly. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.5.4 R.1.0...
  • Page 243 MAINTENANCE MANUAL > Disassembly and Reassembly > Cutting-related Parts Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Cutting-related Parts © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 244 3. Loosen the screws (x2) and remove the Cutter unit. Screw x2 Cutter unit Connector 4. Remove the connector. 5. Install using the reverse of the disassembly procedure. 6. Refer to 4.3.2 for more information on installation position adjustments. © 2014 MIMAKI ENGINEERING CO.,LTD. 6.6.1 R.1.0...
  • Page 245 Turn the main power OFF when turning the power OFF. It is very dangerous if sleep mode functions mistakenly during the operation. 1. Remove the following covers. • C head cover 2. Move the cutting carriage on the platen. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.6.2...
  • Page 246 5. Remove the pen assy. (screw x3) Pen Assy  LED pointer, Pen encoder sensor and PR sensor 6. Remove the L sensor BKT C2 and also LED pointer from the pen assy. L sensor BKT C2 LED pointer R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.6.2...
  • Page 247 10. Remove the T sensor cover (screw x1) and then mark sensor assy. Mark Sensor Assy T Sensor Cover 11. Reverse the disassembly procedure for reassembly. In reassembly, pay attention to harness treatment. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 6.6.2...
  • Page 248 MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions 7.Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 249 Do the above functions operate normally? Troubles on the host computer side If this troubleshooting cannot correct the trouble, check to see if the same trouble occurs with another host computer (if possible). R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.1...
  • Page 250  Replace the defective part (sensor, etc.) or make the necessary adjustment.  Replace the PCBs. 4. Repair at the factory If the error recurs even after the corrective measures specified here are taken, return the machine to the factory of MIMAKI for repair. © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.1 R.1.0...
  • Page 251 3. Replace the COM32IO PCB with a new one.(Refer to abnormal. COMIO PCB V2R5 6.4.2) COM32IO board 3.3V power supply is ERROR 190 abnormal. COMIO PCB V3R3 COM32IO board 24V power supply is ERROR 190 abnormal. COMIO PCB V24 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.2...
  • Page 252 2. Replace the USB Cable. USB INIT ERR 3. Replace the MAIN PCB with a new one. (Refer to USB time-out ERROR 305 3.3.1) (Occurrence of time-out error on USB USB TIME OUT device) © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.0...
  • Page 253 5. Replace the Take-up tension bar origin sensor.  → In case that torque limiter is available, control the take-up unit.  → In case that torque limiter is not available, slow acceleration and retry (twice). © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.0...
  • Page 254 (Refer to 3.3.1) The media width could not be read 1. Check the media setting position. ERROR 50c correctly. 2. Perform cleaning of the media width sensor. MEDIA WIDTH SENSOR 3. Execute [#TEST][PAPER SENSOR]. © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.0...
  • Page 255 1. Check whether the chip was also replaced when the pack WRONG INK CARTRIDGE was replaced. 2. Check the W ink nozzle clogging and resolve it. 3. Replace the IC chip with new one. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.2...
  • Page 256 4. Replace the AC PCB. 5. Replace the COM32IO PCB.(Refer to 6.4.2) Function cannot carry out by some errors. 1. Return to a local screen and confirm the error situation. ERROR 901 INVALID OPERATION R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.2...
  • Page 257 1. Initialize parameter data. ERROR 04 2. Replace the MAIN PCB with a new one.(Refer to PARAM ROM 1.The state that cannot access 3.3.1) “FROM” on the MAIN PCB. 2.Parameter data is abnormal. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.2...
  • Page 258 5. Replace the ID Contact PCB Assy. with a new one. ( See 6.4.9) Some ink cartridges are Replace the cartridge with the warning. EXPIRATION(2MONTH) expired. (Two months have passed after the expiration date.) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.3...
  • Page 259 6. Replace the COM32IO PCB with a new one. Light quantity decreases because 1. Replace the NUC unit. NCU SENCER LEVEL LOW deterioration of the source of light LED, dirt and wound. © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.3 R.1.0...
  • Page 260 CAN’T OPERATE cover was opened etc. :MOTOR POWER OFF An ink error occurred. CAN’T OPERATE :INK ERROR The cover is opened. CAN’T OPERATE :COVER OPEN The data has been received. CAN’T OPERATE :DATA REMAIN R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.3...
  • Page 261 4. Replace the CART IO PCB with a new one. COM Voltage is abnormal 1. Replace the HDC PCB with a new one. SYSTEM HALT (*) 189 : COM VOLT 2. Check the connections between the HDC PCB and the Print head. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.4...
  • Page 262 An error occurred at serial communication check 1c3 : PCB SLDR2H after configuration. 2. Replace the above FFC. 3. Replace the SL2H PCB with a new one. 4. Replace the MAIN PCB with a new one. ( See 3.3.1) © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.4 R.1.0...
  • Page 263 6. Replace the Y-axis motor with a new one. ( See 6.3.2) 7. Replace the HDC PCB with a new one. 8. Replace the MAIN PCB with a new one. ( See 3.3.1) R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.4...
  • Page 264 (Servo interruption error) 80d : FW/SERVO IT FW error SYSTEM HALT (*) (FROM PARAM error (F/W BUG)) 80e : FW/FROM prm FW error SYSTEM HALT (*) (Virtual serial CH setting error) 80f : FW/SIO vch R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.4...
  • Page 265 829 : FW/ERASE TIMEOV Unknown error SYSTEM HALT (*) 000 : UNNOWN ERR Device configuration is wrong. 1. Check whether or not FW is correct for using device. SYSTEM HALT (*) 910 : DEVICE CONST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 7.1.4...
  • Page 266 MAINTENANCE MANUAL > Troubleshooting > Detailed Methods of Coping with the Malfunctions Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 267 MAINTENANCE MANUAL > Operation Flow > Basic Operation Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 268 MAINTENANCE MANUAL > Operation Flow > Basic Operation > Start Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.1.1 Start R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.1.1...
  • Page 269 MAINTENANCE MANUAL > Operation Flow > Print Mode Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 270 MAINTENANCE MANUAL > Operation Flow > Print Mode > LOCAL / REMOTE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.1 LOCAL / REMOTE ■ Media detect / Local R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.1...
  • Page 271 MAINTENANCE MANUAL > Operation Flow > Print Mode > LOCAL / REMOTE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.1 LOCAL / REMOTE R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.1...
  • Page 272 MAINTENANCE MANUAL > Operation Flow > Print Mode > SETUP Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.2 SETUP ■ Set up R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.2...
  • Page 273 MAINTENANCE MANUAL > Operation Flow > Print Mode > SETUP Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.2 SETUP ■ Cutting menu R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.2...
  • Page 274 MAINTENANCE MANUAL > Operation Flow > Print Mode > SETUP Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.2 SETUP R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.2...
  • Page 275 MAINTENANCE MANUAL > Operation Flow > Print Mode > MAINTENANCE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.3 MAINTENANCE ■ Maintenance R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.3...
  • Page 276 MAINTENANCE MANUAL > Operation Flow > Print Mode > MAINTENANCE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.3 MAINTENANCE R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.3...
  • Page 277 MAINTENANCE MANUAL > Operation Flow > Print Mode > MAINTENANCE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.3 MAINTENANCE R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.3...
  • Page 278 MAINTENANCE MANUAL > Operation Flow > Print Mode > MAINTENANCE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.3 MAINTENANCE R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.3...
  • Page 279 MAINTENANCE MANUAL > Operation Flow > Print Mode > MAINTENANCE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.3 MAINTENANCE ■ Cutting menu R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.3...
  • Page 280 MAINTENANCE MANUAL > Operation Flow > Print Mode > MAINTENANCE Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.3 MAINTENANCE R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.3...
  • Page 281 MAINTENANCE MANUAL > Operation Flow > Print Mode > MACHINE SETUP Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.4 MACHINE SETUP ■ Machine setup R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.4...
  • Page 282 MAINTENANCE MANUAL > Operation Flow > Print Mode > MACHINE SETUP Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.4 MACHINE SETUP R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.4...
  • Page 283 MAINTENANCE MANUAL > Operation Flow > Print Mode > MACHINE SETUP Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.2.4 MACHINE SETUP R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.2.4...
  • Page 284 MAINTENANCE MANUAL > Operation Flow > Common Setting Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 285 MAINTENANCE MANUAL > Operation Flow > Common Setting > INFORMATION Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.3.1 INFORMATION ■ Information R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.3.1...
  • Page 286 MAINTENANCE MANUAL > Operation Flow > Service Mode Operation Flow Basic Operation Print Mode Common Setting Service Mode © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 287 MAINTENANCE MANUAL > Operation Flow > Service Mode > #ADJUST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.1 #ADJUST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.1...
  • Page 288 MAINTENANCE MANUAL > Operation Flow > Service Mode > #ADJUST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.1 #ADJUST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.1...
  • Page 289 MAINTENANCE MANUAL > Operation Flow > Service Mode > #ADJUST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.1 #ADJUST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.1...
  • Page 290 MAINTENANCE MANUAL > Operation Flow > Service Mode > #ADJUST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.1 #ADJUST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.1...
  • Page 291 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.2 #TEST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.2...
  • Page 292 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.2 #TEST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.2...
  • Page 293 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.2 #TEST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.2...
  • Page 294 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.2 #TEST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.2...
  • Page 295 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.2 #TEST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.2...
  • Page 296 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.2 #TEST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.2...
  • Page 297 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver 1.10 Remark 8.4.2 #TEST R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD. 8.4.2...
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This manual is also suitable for:

Cjv150-107Cjv150-130Cjv150-160Cjv300-130Cjv300-160