Ingersoll-Rand 55P3 Operation And Maintenance Manual
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Ingersoll-Rand 55P3 Operation And Maintenance Manual

Ingersoll-Rand 55P3 Operation And Maintenance Manual

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OPERATION AND MAINTENANCE MANUAL FOR
MODELS 55P3, 55PQ1, 60P3 AND 60PQ1
TWIN BLADE IMPULSE WRENCHES
Models 55P3, 55PQ1, 60P3 and 60PQ1 Impulse Wrenches are designed for use in assembly
operations. They are ideally suited to appliance assembly.
Ingersoll–Rand is not responsible for customer modification of tools for applications on which
Ingersoll–Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
•
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
•
For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 3/8" (10 mm) inside diameter air supply hose.
•
Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.
•
Do not use damaged, frayed or deteriorated air
hoses and fittings.
•
Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.
•
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
•
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
•
Do not remove any labels. Replace any damaged
label.
USING THE TOOL
•
Always wear eye protection when operating or
performing maintenance on this tool.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.
Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
 Ingersoll–Rand Company 2000
Printed in U.S.A.
03542388
•
Always wear hearing protection when operating
this tool.
•
Keep hands, loose clothing and long hair away from
rotating end of tool.
•
Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.
•
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
•
Tool shaft may continue to rotate briefly after
throttle is released.
•
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.
•
Use accessories recommended by Ingersoll–Rand.
•
Use only impact sockets and accessories. Do not use
hand (chrome) sockets or accessories.
•
This tool is not designed for working in explosive
atmospheres.
•
This tool is not insulated against electric shock.
F
Form P7312
Edition 6
E
May, 2000
P

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Summary of Contents for Ingersoll-Rand 55P3

  • Page 1 MODELS 55P3, 55PQ1, 60P3 AND 60PQ1 TWIN BLADE IMPULSE WRENCHES Models 55P3, 55PQ1, 60P3 and 60PQ1 Impulse Wrenches are designed for use in assembly operations. They are ideally suited to appliance assembly. Ingersoll–Rand is not responsible for customer modification of tools for applications on which Ingersoll–Rand was not consulted.

  • Page 2: Warning Label Identification

    WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the air sup- Always wear eye protection Always wear hearing ply and disconnect the air when operating or perform- protection when operating supply hose before install- ing maintenance on this this tool.

  • Page 3: Specifications

    1/4” insert bit 8 000 16–28 19–30 (22–38) (26–40) 60PQ1 pistol 1/4” insert bit 6 600 22–30 21–32 (30–40) (28–44) 55P3 pistol 3/8” square dr. 8 000 16–28 19–30 (22–38) (26–40) 60P3 pistol 3/8” square dr. 6 600 22–30 21–32 (30–40)

  • Page 4: Utilisation De L'outil

    HYDRO–PNEUMATIQUES À DOUBLE PALETTE MODELES 55P3, 55PQ1, 60P3 ET 60PQ1 NOTE Les clés hydropneumatiques Modèles 55P3, 55PQ1, 60P3 et 60PQ1 sont destinées aux opérations d’assemblage et conviennent tout particulièrement à l’assemblage des appareillages. Ingersoll–Rand ne peut être tenu responsable de la modification des outils par le client pour les adapter à...

  • Page 5: Le Non Respect Des Avertissements Suivants Peut Causer Des Blessures

    SIGNIFICATION DES ETIQUETTES D’AVERTISSEMENT ATTENTION LE NON RESPECT DES AVERTISSEMENTS SUIVANTS PEUT CAUSER DES BLESSURES ATTENTION ATTENTION ATTENTION Couper toujours l’alimentation Porter toujours une Porter toujours des lunettes d’air comprimé et débrancher le protection acoustique de protection pendant flexible d’alimentation avant pendant l’utilisation de cet l’utilisation et l’entretien de d’installer, déposer ou ajuster...

  • Page 6: Spécifications

    MISE EN SERVICE DE L’OUTIL SPÉCIFICATIONS Modèle Poignée à Limiteur/ Vitesse libre Gamme de couples levier Entraînement recommandée pouces tr/mn Serrage élastique Nm Serrage fort Nm 55PQ1 pistolet embout 1/4” 8 000 22–38 26–40 60PQ1 pistolet embout 1/4” 6 600 30–40 28–44 55PQ3...

  • Page 7: Uso De La Herramienta

    MODELOS 55P3, 55PQ1, 60P3 Y 60PQ1 NOTA Las Llaves de Impulso Modelos 55P3, 55PQ1, 60P3 y 60PQ1 están diseñadas para operaciones de montaje y resultan especialmente eficaces en el montaje de electrodomésticos. Ingersoll–Rand no aceptará responsabilidad alguna por la modificación de las herramientas efectuada por el cliente para las aplicaciones que no hayan sido consultadas con Ingersoll–Rand.

  • Page 8: Etiquetas De Aviso

    ETIQUETAS DE AVISO AVISO EL HACER CASO OMISO DE LOS AVISOS SIGUIENTES PODRÍA OCASIONAR LESIONES. ADVERTENCIA ADVERTENCIA ADVERTENCIA Cortar siempre el suministro de aire y desconectar la man- Use siempre protección ocular Use siempre protección para guera de suministro de aire cuando utilice esta herramienta los oídos cuando utilice esta antes de instalar, retirar o ajus-...

  • Page 9: Especificaciones

    8 000 16–28 19–30 di 1/4” (22–38) (26–40) 60PQ1 impugnatura punte inserti 6 600 22–30 21–32 di 1/4” (30–40) (28–44) 55P3 impugnatura 3/8” att. qd.. 8 000 16–28 19–30 (22–38) (26–40) 60P3 impugnatura 3/8” att. qd.. 6 600 22–30 21–32 (30–40)
  • Page 10 DUPLAS MODELOS 55P3, 55PQ1, 60P3 E 60PQ1 AVISO As Chaves de Impulso modelos 55P3, 55PQ1, 60P3 e 60PQ1 são concebidas para operações de montagem e são ideais para a montagem de aparelhos. A Ingersoll–Rand não é responsável por modificações feitas pelo cliente em ferramentas nas quais a Ingersoll–Rand não tenha sido consultada.
  • Page 11 IDENTIFICAÇÃO DO RÓTULO DE ADVERTÊNCIA ADVERTÊNCIA O NÃO CUMPRIMENTO DAS SEGUINTES ADVERTÊNCIAS PODE RESULTAR EM FERIMENTOS. ADVERTÊNCIA ADVERTÊNCIA ADVERTÊNCIA Use sempre óculos de Use sempre protecção contra o Desligue sempre a alimentação protecção quando estiver ruído ao operar esta ferramenta. de ar e desconecte a mangueira operando ou executando algum de alimentação de ar antes de...
  • Page 12 1/4” 8 000 22–38 26–40 bite de inserção (16–28) (19–30) 60PQ1 pistola 1/4” 6 600 30–40 28–44 bite de inserção (22–30) (21–32) 55P3 pistola 3/8” 8 000 22–38 26–40 quadrada (16–28) (19–30) 60PQ3 pistola 3/8” 6 600 30–40 28–44 quadrada (22–30)
  • Page 13 (Dwg. TPA1558–2)
  • Page 14 Throttle Rod Assembly ....EQ112P–A302 for 55P3 ..... 55P3–A40 Throttle Rod Seal .
  • Page 15 Liner Pin (4) ......55P3–297 for 55P ..... .
  • Page 16 Bit Holder Assembly ..... 180P2–A667 for 55 P ..... . . 55P3–727 Ball (for PQ1) .

  • Page 17: Maintenance Section

    Seat, Spring and Bit Retaining Sleeve (70) off the Drive Shaft (68A) and remove the Bit Retaining Ball (69). For 55P3 or 60P3, using copper–covered vise jaws, carefully grasp the flats of the Mechanism Cover (59) with the output end of the Drive Shaft downward.
  • Page 18 MAINTENANCE SECTION With the oil plug opening downward over a container, rotate the drive shaft to purge the oil from the mecha- nism. As an alternate method, using the syringe from Always wear eye protection when operating or the Fluid Replacement Kit (Part No. EQ106S–K400), performing maintenance on this tool.
  • Page 19 MAINTENANCE SECTION Disassembly of the Motor Grasp the Motor Housing (1) in vise jaws with the Do not enlarge or damage the shaft hole in the shaft of the Rotor (26) upward. End Plate. Insert the pins of the end plate spacer spanner into the holes in the Front End Plate Spacer (31).
  • Page 20 MAINTENANCE SECTION ASSEMBLY 7. Install the Trigger (13) on the Throttle Rod and secure it with the Trigger Pin (14). General Instructions 8. Slide the assembled unit into the Motor Housing (1). When grasping a tool or part in a vise, always use 9.
  • Page 21 MAINTENANCE SECTION 14. Install the Cylinder (24) over the Vanes and Rotor 18. After installing the Front End Plate Spacer, grasp the with the end of the Cylinder having the Alignment shaft of the Rotor and rotate it by hand. If the Rotor Pin (25) in the middle of the four holes positioned does not turn easily, disassemble the motor unit and toward the Front End Plate.
  • Page 22 MAINTENANCE SECTION Install the Assembly Pins of the remaining Blade in The Torque Adjustment Screw (33) can only be the open ends of the Springs. installed from the liner end of the Impulse Housing See Dwg. TPD1283 (32). If the Torque Adjustment Screw was removed, proceed as follows: a.
  • Page 23 MAINTENANCE SECTION 10. Align the pin holes in the face of the Rear Liner 15. Reinstall the Cover Assembly and use a hex wrench Cover (39) with the two Liner Pins (42) at the rear of to push it below the threads at the rear of the the Liner and place the Cover against the Liner.

This manual is also suitable for:

55pq160p360pq1

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