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Power Stak
PPS2200-125AS
This manual covers PowerStak units with frame
numbers starting with GC stamped into the mast
and shipped March 2014 and after.
Installation, Operation
and Service Manual
Model Number _____________________________________
Serial # ____________________________________________
Date Placed in Service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
JUNE 2015
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Table of Contents
Related Manuals for Presto Lifts Power Stak PPS2200-125AS
Summary of Contents for Presto Lifts Power Stak PPS2200-125AS
- Page 1 Power Stak PPS2200-125AS This manual covers PowerStak units with frame numbers starting with GC stamped into the mast and shipped March 2014 and after. Installation, Operation and Service Manual Model Number _____________________________________ Serial # ____________________________________________ Date Placed in Service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT JUNE 2015...
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Page 2: Limited Warranty
There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Presto Lifts’ sole warranty shall be as set forth in this limited warranty. Presto Lifts will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period. -
Page 3: Table Of Contents
TABLE OF CONTENTS S E C T I O N 1: Limited Warranty ..............................2 Wheel Traction and Straddle Leg Set-Up ......................4 Introduction .................................5 Responsibility of Owners and Users ........................6 S E C T I O N 2: Certified Operator Training ..........................7 Safety .................................7 S E C T I O N 3: Installation ................................9... -
Page 4: Wheel Traction And Straddle Leg Set-Up
CRITICAL PROCEDURE FOR PROPER WHEEL TRACTION Proper Drive Wheel traction is obtained for the PowerStak Straddle unit using this Procedure All PowerStak Models are designed and intended to operate on an unfinished concrete floor surface. If any PowerStak is operated on smooth or polished concrete, sealed concrete, epoxy sealed floor, linoleum or other smooth surfaces Drive Wheel traction performance may be affected;... -
Page 5: Introduction
This machine is designed for powered necessary for the safe and proper installation, operation travel and should not be manually moved and maintenance of Presto Lifts Inc. battery operated, by applying force to the Control Pod Power Stak. It is important that all personnel involved... -
Page 6: Responsibility Of Owners And Users
Responsibility of Owners and Users Inspection and Maintenance The device shall be inspected and maintained in proper working order in accordance with Presto’s owner’s manual. Removal from Service Any device not in safe operating condition such as, but not limited to, excessive leakage, missing rollers, pins, or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic, or pneumatic lines, damaged or malfunctioning controls or safety devices, etc. -
Page 7: Certified Operator Training
(OSHA 1910.178 29QFR-7-1-06 Edition) Presto lifts does not offer operator training. Operator training programs may be offered by your local Presto Lifts dealer or obtained online. Enter, "powered industrial truck operator training" into a search engine. - Page 8 • The battery operated stackers are very powerful lifts If traveling forks first, keep both hands on capable of doing large amounts of work. the control handle and be careful when changing direction of travel. Keep your feet clear of the DO NOT OPERATE THESE LIFTS WITHOUT stacker.
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Page 9: Installation
• Check all electrical and hydraulic connec- For travel speed adjustment, please contact tions for tightness. customer service at Presto Lifts 1-800-343-9322 • Remove back panel. 1. Turn key switch to "OFF" position. 2. Push in E-stop and unscrew the red knob, 3. -
Page 10: Operation
forks first direction. When rotating the butterfly towards S E C T I O N 4 the operator, the stacker runs in the reverse direction. OPERATION Always make sure the stacker clears any obstruction when traveling, and that your path of travel is clear of people. -
Page 11: Daily Operations Maintenance Checks
Electric Brake: Do not use if not in safe operating condition. Your stacker is equipped with an electric magnetic • Use lift on hard level surfaces only. brake. The brake is applied when the handle is in its • Make sure load is evenly distributed, not vertical position between 10 –... -
Page 12: Suggested Daily Operator Checklist
DAILY OPERATOR CHECK LIST CHARGE CONDITION/BATTERY CHECK LIST 1. Check Battery Discharge Indicator (Fuel Gage and Hour Meter) – Be sure unit is showing proper Charge Level before operating unit 2. Check to be sure Charging Cord is Unplugged and properly stowed before operat- ing unit 3. -
Page 13: Battery Maintenance
S E C T I O N 5 DANGER Never alter the AC cord or plug provided. If it will BATTERY MAINTENANCE not fit outlet, have proper outlet installed by a quali- fied electrician. Improper connection can result in a A. -
Page 14: Maintenance
S E C T I O N 6 MONTHLY OPERATIONS MAINTENANCE CHECKS: MAINTENANCE Battery (maintenance free) Operation of Presto Power Stak is very simple — as is A. Clean terminals. their construction. They require very little maintenance. B. Clean battery compartment area if there are Reasonable care will result in excellent trouble-free signs of corrosion. -
Page 15: Troubleshooting
S E C T I O N 7 TROUBLESHOOTING Before starting the troubleshooting, you have to: A. Put the truck on an even and solid surface. B. Turn off key switch or disconnect the battery terminals. 1. Unit will not lift (motor does not run) •... - Page 16 Load Wheel Straddle Leg (RH) Bearing Screen Spindle Top Cover Bolt Stacker Body Assembly Straddle Leg (LH) Screw Caster Assembly Bolt Bolt Bolt Spring Washer Seat Drive Wheel Cover Bracket Rear Cover Bolt PRESTO OWNER’S MANUAL Page 16 POWER STAK PPS2200-125AS...
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Page 17: Figure 3: Control Pod
PPS2200-62NAS Figure 3: Control Pod Control Pod Bottom Item Description Lifting Switch Item Description Lowering Switch Lifting Switch Butterfly Switch Lowering Switch Belly Button Stop Switch Running Switch Horn Button Emergency Reverse Switch Turtle Speed Switch Horn Button PRESTO OWNER’S MANUAL Page 17 POWER STAK PPS2200-125AS... -
Page 18: Figure 4: Steering Component
Figure 4: Steering Component Item Description Seat Connection Bolt Anchor Spindle Cover Lock Washer Item Description Drive wheel Assy Spindle Cover Spindle Assy Screw Spring Washer Spring Washer Bolt Seal Micro Switch Bearing Bolt Spindle Seat Snap Ring Bearing Spindle Collar Bolt Air Spring Spring Washer... -
Page 19: Figure 5: Drive Unit
Figure 5: Drive Unit Item Description Item Description Casing Screw Gear Bearing Seal Dust Cover Ring Gear Shaft Gear Wheel Bearing C Clip C Clip Seal Electric Brake Ring Bearing Traction Motor Dust Ring C Clip Screw Gear Screw Screw Spacer Flange Panel... -
Page 20: Figure 6: Carriage Assembly
Figure 6: Carriage Assembly Item Description Block Roller Washer Bolt Fixed Pin, Chain Load Bracket Assembly Snap Ring Feed Shaft Bolt Fork Assembly Cotter Pin PRESTO OWNER’S MANUAL Page 20 POWER STAK PPS2200-125AS... -
Page 21: Figure 7: Mast Components
Washer Spacer Orientation Piece Chain Wheel Chain Assembly Bolt Snap Ring Mast Sub-Assy-Inner Chain Wheel Seat Bolt U Bolt Rubber Spacer Bolt Lift Cylinder Orientation Piece Spring Washer Bolt Washer Spring Washer PRESTO OWNER’S MANUAL Page 21 POWER STAK PPS2200-125AS... -
Page 22: Figure 2: Stacker Body Components
Coupling Oil Tank, Plastic Solenoid Valve Oil Hose, Return Motor Bolt, Spring Washer 4A Screw Plug, Metal 10 Oil Hose, Suction Start Switch Cover, Oil Tank 4B Screw Plug, Plastic 11 Oil Filter Coupling 12 Oil Tank, Plastic Motor Bolt, Spring Washer 6A Start Switch 12B Cover, Oil Tank PRESTO OWNER’S MANUAL Page 22 POWER STAK PPS2200-125AS... -
Page 23: Figure 9: Hydraulic System
HYDRAULIC SYSTEM Figure 9: Hydraulic System PPS2200-62NAS Item Description Item Description Screw Screw Washer Washer Hydraulic Assembly Hydraulic Assembly L-Adaptor L-Adaptor O-ring O-ring Oil Hose Oil Hose Adaptor Adaptor PRESTO OWNER’S MANUAL Page 23 POWER STAK PPS2200-125AS... -
Page 24: Figure 10: Hydraulic Schematic
PRESTO OWNER’S MANUAL Page 24 POWER STAK PPS2200-125AS... -
Page 25: Figure 11: Control Panel
CONTROL PANEL Figure 11: Control Panel Item Description Controller Fuse Fuse Travel Contactor Item Description Lifting Contactor Controller Fuse Fuse Travel Contactor Lifting Contactor PRESTO OWNER’S MANUAL Page 25 POWER STAK PPS2200-125AS... -
Page 26: Figure 12A & B: Electrical Schematic Diagram
PRESTO OWNER’S MANUAL Page 26 POWER STAK PPS2200-125AS... - Page 27 PRESTO OWNER’S MANUAL Page 27 POWER STAK PPS2200-125AS...
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Page 28: Figure 13: Battery Connection
063Z8 MODEL CAGE CODE SCALE DIMENSIONS ARE IN REFERENCE PowerStak INCHES 80006 PROJECT: EL POWER STAK BATTERY CONN DIAG 24VDC USE OF PROPRIETARY INFORMATION LIMITED TO WRITTEN AGREEMENT TITLE: SIZE DWG. NO. PRESTO OWNER’S MANUAL Page 28 POWER STAK PPS2200-125AS... -
Page 29: Figure 14: Label Placement
PRESTO OWNER’S MANUAL Page 29 POWER STAK PPS2200-125AS... -
Page 30: Ordering Replacement Parts
ORDERING REPLACEMENT PARTS Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit. -
Page 31: Restocking Policy
Parts orders are determined to be complete based upon Presto Lift, Inc. inspection sheets and carrier shipping weights. PRESTO OWNER’S MANUAL Page 31 POWER STAK PPS2200-125AS... - Page 32 MANY NEEDS REQUIRE MANY OPTIONS... LET PRESTO MEET THOSE NEEDS! Call Presto Sales for stock or customized lift inquiries: 800-343-9322 Email: sales@prestolifts.com...