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Lift'n Buddy
200/FKL200/FPL200
FLNB
(For equipment shipped after January 2023)
FLNB200
Model:
Serial Number:
Date placed in service:
Presto Lifts Inc., 2 Hampshire Street, Suite 102, Foxborough, MA 02035
800.343.9322 | Fax: 888.788.6496
FKL200
__________________________
__________________________
service@prestolifts.com
www.PrestoLifts.com
January 15, 2025
FPL200
Owner Manual
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Related Manuals for Presto Lifts ECOA Lift'n Buddy FLNB200
Summary of Contents for Presto Lifts ECOA Lift'n Buddy FLNB200
- Page 1 (For equipment shipped after January 2023) FLNB200 FKL200 FPL200 Model: __________________________ Serial Number: __________________________ Date placed in service: Presto Lifts Inc., 2 Hampshire Street, Suite 102, Foxborough, MA 02035 800.343.9322 | Fax: 888.788.6496 service@prestolifts.com Owner Manual www.PrestoLifts.com January 15, 2025...
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Page 2: Table Of Contents
6.1 Safety Areas and Distance ......................25 6.2 FLNB200 - Lift’n Buddy ......................26 6.3 FKL200 - Keg Lifter ........................28 6.4 FPL200 - Pail Lifter ........................30 6.5 Batteries, Connectors, and Chargers ..................32 Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 3 You will find a complete list of current Owner Manuals to print. This label (part # 10095524) WARNING is required by California Law. Cancer and Reproductive Harm - For more information visit: www.P65Warnings.ca.gov www.P65Warnings.ca.gov Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 4: Introduction
The Presto Lifts stackers are designed for lifting, lowering and positioning a wide variety of loads. Where unique situations arise which are not covered in this manual, call Presto Lifts for further instructions. The battery-operated stackers are designed for in-plant/non-hazardous locations only. These units are not for personnel lifting. -
Page 5: Responsibilities Of Operators
9. Actual operation of the machine. Under the direction of a qualified person, the trainee shall operate the machine for a sufficient period of time to demonstrate proficiency in actual operation of the machine. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 6 7. Capacity limitation - Rated capacity and load center shall not be exceeded when loads are transferred to the platform. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
- Page 7 13. Problems or malfunctions - Any problem(s) or malfunction(s) that affect the safety of operations shall be repaired prior to the use of the machine. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 8: General Description
General Description The Presto Lifts/ECOA Lift’n Buddy series is a battery-operated lifting device moved around manually, used to handle a wide variety of items to reduce heavy and unnatural lifting by personnel. The intention of these models is to improve work life in regards of personal health and safety. -
Page 9: Construction And Materials
Wheels (FKL200) Front Grey Thermoplastic Urethane (TPU) Wheels (FKL200) Rear Rotacaster Polyurethane Roller on Nylon Bushing Wheels (FKL200) Rear Wheels Black Polyurethane Wheels (FPL200) Grey Polypropylene Core Carriage Weldment (Platform) Powder-Coated Aluminum Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 10: Identifying The Lift'n Buddy Series
Differences between the previous and current machines include the controller style, the DC input charging receptacle in the mast, the electrical diagram and a few part numbers. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 11: Specifications
Presto Lifts/ECOA cannot be held responsible for any modifications on the lift or attached equipment, not authorized by Presto Lifts/ECOA. Do only use original spare parts, otherwise Presto Lifts/ECOA cannot be held liable for the function and safety of the lift. -
Page 12: Safety
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard-related (e.g., messages relating to property damage). Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 13: Typographic Convention
This machine shall be installed, operated, and maintained by trained and/or qualified personnel only. In order to provide for the safe operation of these lifters, Presto Lifts has identified certain hazards that may occur during the initial setup, maintenance and use of these lifts. For safety reasons these units are designed to be serviced or repaired in the fully lowered position. -
Page 14: General Safety Precautions During Use
The lifter should only be cleaned by wiping with a damp cloth, otherwise water may enter into contacts and control panel. The cam belt should be replaced every 8 years or sooner if worn. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 15: Residual Risks
OF THE LIFTER OF THE LIFTER DO NOT PLACE FEET, HANDS, FINGERS ETC. BENEATH PLATFORM DO NOT PLACE DO NOT STEP ON FEET, HANDS, FORK PLATES FINGERS ETC. BENEATH BACK WHEEL Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 16 DO NOT PLACE FEET, HANDS, FINGERS, ETC. BENEATH PAILS OR OUTRIGGERS DO NOT ENTER BENEATH RAISED PAIL STACK DO NOT STEP ON OUTRIGGER DO NOT PLACE FEET, HANDS, FINGERS ETC. BENEATH BACK WHEEL Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 17: Labels
Labels DWG NO. If any of the labels below become illegible, contact Presto Lifts Parts Department to order DWG NO 10115264 SHEET 1 OF 1 v.14 10079930 REVISIONS v.14 REVISIONS replacement ones. REV. ZONE DESCRIPTION DATE REVISED REV. DESCRIPTION DATE... - Page 18 Top of front face of mast below item 8 Top of front face of mast below item 9 Item Item (1 of Part # 81990040) (2 of Part # 81990040) Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 19: Key Components (Flnb200, Fkl200, Fpl200)
SPROCKET WITH ONE-WAY DRIVE CAM BELT BEARING AREA SPROCKET FORK COVER PLATES WASHER PLATE AXLE WHEELS COTTER PIN KICK AXLE COVER PLATE AND PLATFORM HIDDEN FOR CLARITY Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual FRACTIONS .XXX .005... - Page 20 BEARING DRIVE AREA TRANSPORT WHEELS COTTER AXLE KICK AXLE COVER PLATE AND PAIL LIFTER TOOL OUTRIGGER LEGS HIDDEN FOR CLARITY FRACTIONS .XXX .005 Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual ANGLES: 3RD ANGLE UNLESS OTHERWISE PROJECTION SPECIFIED.
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Page 21: Initial Setup
Inspect the machine, all components, wiring, electrical connections for damage. Presto Lifts tests and inspects every piece of equipment prior to shipment. If damage is apparent, a freight claim must be filed with the freight company. If components are missing, contact the freight company and/or the manufacturer before continuing initial setup. - Page 22 PUSHBUTTON OFF PUSHBUTTON ON 2. Fully charge the lifter. See Batteries, Connectors, and Chargers section. 3. Disconnect the battery charger. 4. It is now ready for operation. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 23: Operation
When transporting a load, it shall be lowered to the lowest possible position and secured to ensure the load cannot slide. Visually inspect the unit for damage before each use. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 24 Press the hold the down arrow to lower the platform, keg lifting tool or pail lifting tool. Release to stop it. Revision RIPTION Default/QTY. P 70 gray svejst mmander 2015 Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual nder 2015...
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Page 25: Safety Areas And Distance
- ensure that all other personnel are out of the danger zone as illustrated below(n Safety area for other personnel Lifter Safety area for operator A B safety distance = 118 in/3000 mm Tool Safety distance = 59 in/1500 mm Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 26: Flnb200 - Lift'n Buddy
Do not stack load too high as a heavier load will be more difficult to keep upright when tilting for transport. Familiarize yourself with the key components and residuals risks associated with this model. Refer to the Key Components and Residual Risks sections. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 27 Keep the load fully lowered before tilting the Lift’n Buddy to transport. BEARING SPRO FORK PLATES WASHER PLAT AXLE COTTER PIN COVER PLATE AND PLATFOR HIDDEN FOR CLARITY LIFT'N BUDDY Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 28: Fkl200 - Keg Lifter
The Keg Lifter is meant to transport only one keg at a time. Familiarize yourself with the key components and residuals risks associated with this model. Refer to the Key Components and Residual Risks sections. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 29 Keg Lifter to transport. ONE-WAY BEARING CAM BELT SPROCKET COVER PLATE COTTER PIN AXLE TRANSPO WHEELS WASHER OMNI-DIR WHEELS FRONT WHEELS COVER PLATE AND KEG LIFTER TOOL OUTRIGGER LEGS HIDDEN FOR CLARITY Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 30: Fpl200 - Pail Lifter
The Pail Lifter is meant to transport one, two, or three pails at a time. Familiarize yourself with the key components and residuals risks associated with this model. Refer to the Key Components and Residual Risks sections. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 31 .005 LIFT-N-BUDDY 1854 NDSU Research Circle Fargo ND 58102 OTHERWISE CIFIED. PAIL LIFTER, LNB SIONS ARE NCHES TITLE MODEL FPL200 063Z8 SHEET 1 O CAGE CODE DWG NO. SIZE Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 32: Batteries, Connectors, And Chargers
February 2023 and the 2.5 mm ID connector allows charging our newer models sold after January 2023. Ensure the 2.5mm charger adapter is used when charging machines with a 2.5mm charging input receptacle. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 33 (2.5mm). Ensure the correct connector is used. 2.1 mm 2.5 mm The Lifter on/off switch to be off when charging the batteries. Pushbutton out for OFF. PUSHBUTTON OFF PUSHBUTTON ON Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
- Page 34 Make sure there is no dirt or water in/on the DC connector or the AC plug. Do not operate the lifter while charging. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 35: Maintenance And Inspection
Maintenance and Inspection All Presto Lifts products are designed for minimum maintenance, however some safety checks and maintenance are required. High Voltage: Electrical service must be performed by trained and/ or qualified personnel. Disconnect the charger before repairing the Lifter. The charger is equipped with an AC electric cord having an equipment-grounding conductor and ground plug. -
Page 36: Daily Checks
Daily Checks Presto Lifts strongly recommends the following checks to be carried out on a daily basis and before using the lift. Ensure that the lift is functioning as intended. If in doubt, do not use. -
Page 37: Semi-Annual Checks
Under normal use (use < 20 lifts per day average over a year), replace after 8 years • Under intensive use (use > 20 lifts per day average over a year), replace after 4 years Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 38: Cam Belt Adjustment
TOOTHED CAM BELT, THE SLEDGE, TOOL FROM THE SLEDGE TO THE CAM BELT SPROCKET WITH GAIN ACCESS TO THE ONE-WAY BEARING, THE IDLER COVER PLATE PULLEY AND SWITCHES MODEL: FKL200 Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 39 Remove (slide upward) the cover plate and set aside to gain access to view the cam belt. FRACTIONS .XXX .005 LIFT-N-BUDDY DATE ANGLES: Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual 1854 NDSU Research Circle Fargo ND 58102 1:12 3RD ANGLE UNLESS OTHERWISE SCALE PROJECTION SPECIFIED.
- Page 40 Keep adjusting to the desired result. The belt tension for the FLNB200 should measure 33 hz on a belt tension tester. Add front cover and run the final lifting test. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 41: Cam Belt And Sprocket Replacement
TOOTHED CAM BELT, THE SLEDGE, TOOL FROM THE SLEDGE TO THE CAM BELT SPROCKET WITH GAIN ACCESS TO THE ONE-WAY BEARING, THE IDLER COVER PLATE PULLEY AND SWITCHES MODEL: FKL200 Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 42 Remove all four bolts to release the cover plate and slide out and set aside. Lay the Lifter down on a table. FRACTIONS .XXX .005 LIFT-N-BUDDY DATE ANGLES: Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual 1854 NDSU Research Circle Fargo ND 58102 1:12 3RD ANGLE UNLESS OTHERWISE SCALE PROJECTION...
- Page 43 Locate the 2 screws in the top of mast and release tension on the cam belt. If you are replacing the cam belt, you can remove the screw on the open end of the belt tension idler pulley (top of mast) that the belt will be removed from. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
- Page 44 Note the orientation of all components removed for reinstallation purposes. Also note the arrow direction of the cam belt sprocket with one-way bearing as well as the orientation of the two different sized spacers. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
- Page 45 When installing a new cam belt sprocket with one-way bearing, ensure that the new one is placed in the exact same orientation as the one being removed, otherwise the platform will not raise or lower properly. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
- Page 46 Adjust both screws so that the end of each screw is flush with the pulley shaft. Then turn each screw clockwise a full turn alternately while aligning the belt tension idler pulley to 90° using a try square. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
- Page 47 After several hours of use once the belt has fully had a chance to break in, measure the cam belt tension again with a belt tension tester. Readjust as needed. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 48: Disposal
Make sure to follow the local environmental legislations, and hand over the materials to the local recycling station. Note: The batteries contain lead and must be disposed accordingly! Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 49: Cleaning Instructions
Key inspection points Test that all functions are working properly before the lifter is placed back into service. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 50: Resolving Faults
The lift works very slowly green when connected? teries should be replaced or that the fuse on the charger is broken or the main switch is off. Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 51: Electrical Diagram - Softstart / Battery Installation
Electrical Diagram - Softstart / Battery Installation Electrical Schematic - Softstart Presto Lifts Lift’n Buddy FLNB200 Manual Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 52 Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 53: Spare Parts
Fuse 15amp 84050011 Fuse 3amp 84050009 Controller 84041050 Raise / Lower switch 40002825 Upper limit switch 84080016 Motor 85020022 Upper belt pulley 40001894 Drive motor belt pulley 40000723 Drive belt 40002888 Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 54: Mast Complete
11.2 Mast Complete Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 55 11.3 Mast Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 56: Handle
15.3 Southworth 70 – Handle 11.4 Handle Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 57: Components Kit (Flnb200)
11.5 Components Kit (FLNB200) Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... - Page 58 11.6 Components Kit (FKL200) Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual...
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Page 59: Components Kit (Fpl200)
11.7 Components Kit (FPL200) Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 60: Annual Inspection
Date of inspection: Controller: Comments: ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ Presto Lifts Lift’n Buddy FLNB200 / FKL200 / FPL200 Manual... -
Page 61: Warranty & Contact Information
Presto Lifts with the machine’s serial number. Any claim for breach of this warranty must be received in writing by Presto Lifts within the warranty period. Warranties shall not cover failure or defective operation, caused by misuse, misapplication, negligence or accident, exceeding recommended capacities, or any alteration or repair of the item purchased which has not been authorized by Presto Lifts.
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