Presto Lifts M100 Installation, Operation And Service Manual
Foot operated lifts
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- Installation, operation & service manual (21 pages) ,
- Installation, operation and service manual (27 pages)
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Foot Operated Lifts
M100, M200,
M300 & M400
Installation, Operation
and Service Manual
Model Number ___________________
Serial # _________________________
Date placed in service _____________
IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT
Part orders are subject to a $50 minimum charge.
June 30, 2020
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Summary of Contents for Presto Lifts M100
- Page 1 Foot Operated Lifts M100, M200, M300 & M400 Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date placed in service _____________ IMPORTANT: READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a $50 minimum charge.
- Page 2 This manual was current at the time of printing. To obtain the latest, most updated version, please contact Presto Lifts Customer Service Department or go to our website: www.Pre- stoLifts.com -- you will find a complete list of current owner’s manuals to print.
- Page 3 Presto Lifts with the machine’s serial number. Any claim for breach of this warranty must be received in writing by Presto Lifts within the warranty period. Warranties shall not cover failure or defective operation, caused by misuse, misapplication, negligence or accident, exceeding recommended capacities, or any alteration or repair of the item pur- chased which has not been authorized by Presto Lifts.
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Page 4: Table Of Contents
Hydraulic Repair Kit for M Series Star Cylinder................20 Figure 8: Backplate Assembly .......................21 Figure 9: Platform Assembly ......................22 Figure 10: Stacker Assembly ......................23 Figure 11: Label Placement Diagram ....................24 OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 4... - Page 5 Where unique situations arise, that are not covered in this manual call Presto Lifts for further instructions. Additional manuals are available upon request or on our web site at www.prestolifts.com.
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Page 6: Responsibility Of Owners And Users
Ensure that all safety devices are operational and in place. Modifications or Alterations Modifications or alterations to any Presto industrial positioning equipment shall be made only with written permission from Presto. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 6... - Page 7 Do not use the lift on soft, uneven or unstable surfaces. • Do not shock load the forks or platform. Materi- als must be carefully placed rather than dropped. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 7...
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Page 8: Safety Alert Symbols And Signal Words
SAFETY INSTRUCTIONS (or equivalent) signs indicate safety- S A F E T Y related instructions or procedures. I N S T R U C T I O N S (Green Background) OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 8... -
Page 9: Installation
Table 1 – Hydraulic Oil Specifications If the lift will be used at normal ambient temperatures, Presto Lifts supplies the unit with Conoco Super Hydraulic 32 oil. This may be replaced by any other good quality oil with 150 SSU at 100° F and rust and oxidation inhibitors and anti-wear properties. - Page 10 4. Remove ram and replace chevron set. dislodge dirt and lift should work properly. 5. Push ram into inner cylinder -- chevron end last! 6. Reassemble and fill with clean hydraulic jack oil. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 10...
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Page 11: Figure 1: Wheel Identification
Chain Socket 3/4'' Adjustable F I G U R E 2: C106A Clevis Pin CHAIN ROLLER ** SPECIFIC MODEL NUMBER REQUIRED WHEN ORDERING FOR ASSEMBLY CORRECT CHAIN LENGTH OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 11... - Page 12 Pump Lever Return Spring M430** Inner Cylinder M431** M432 Ram Guide Bearing Plate 4 & 2 M433-01 Ram Chevron Set 4 & 2 M434 Ram Chevron Set Washer 4 & 2 OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 12...
- Page 13 K = In a kit only. Kit Number: 1 = M400-10 Kit Number: 2 = M400-20 Kit Number: 3 = M400-30 Kit Number: 4 = M400-40 Kit Number 5 = M400-50 OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 13...
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Page 14: Figure 3: M100-10 Pump Body Complete
M442 Release Pin M415 Pump Valve Bolt M440 Release Pin O Ring M413 Pump Check Spring M441 Release Pin M411 Plug M410-D 1 Pin, Spring Roll M443 Gasket OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 14... -
Page 15: Figure 4: M400-20 Cylinder Assembly Repair Kit
M433-01 Seal, Deep Z M432-01 Plate, Ram Guide Bearing M424 O Ring, Ram Seal, 813 ID x 1.06 See pages 7 & 8 for availability of individual items. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 15... -
Page 16: Figure 5: M400-30 Pump Plunger Assembly
M443 Gasket M444 Plunger Sleeve M445 Plunger O Ring M446 Plunger Nut M447 Washer M448 Plunger Cup M407A Plunger Guide Bearing M407B Seal O Ring 0457 Pump Plunger OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 16... -
Page 17: Figure 6: M400-40 Cylinder Packing Kit
M435 Nut, Ram Cup M424 O Ring, Ram Seal, 813 ID x 1.06 M420 Reservoir Seal O Ring See pages 7 & 8 for availability of individual items. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 17... -
Page 18: Figure 7: M400-50 Release Pin Assembly
ITEM# P/N DESCRIPTION M442 Release Pin M440 Release Pin O Ring M441 Release Pin Back Up Ring (Split) See pages 7 & 8 for availability of individual items. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 18... - Page 19 OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 19...
- Page 20 OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 20...
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Page 21: Figure 8: Backplate Assembly
3/8-16 X 1'' Screw, Cap HH CR2 N0260 3/8 Lockwasher C106B Lock Rings C106A Clevis Pin C104-XX** Lift Chain C114 4 or 8 Bearing N0961 Bolt N0260 Washer ** Specific Model No. Required OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 21... -
Page 22: Figure 9: Platform Assembly
3/8-16 X 1'' Screw, Cap HH CR2 N0260 3/8 Lockwasher C106B 3/8 Lock Rings C106A Clevis Pin C104** Lift Chain C114 4 or 8 Bearing N0961 Bolt N0260 Washer ** Specifc model number required. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 22... -
Page 23: Figure 10: Stacker Assembly
Rigid Phenolic Wheel M400** Cylinder Assembly C107 Roller Kit M429 Return Spring M436 Foot Lever (pad M437) C101PH2 Swivel Wheel Assembly C100 Floor Lock ** Specifc model number required. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 23... -
Page 24: Figure 11: Label Placement Diagram
F I G U R E 11: ITEM # DESCRIPTION Lock Up-Lock Down Name Plate Do Not Stand On Forks Presto Lifts (Verticle Logo) Load Center Help Line OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 24... - Page 25 The customer should inspect to ensure it is not received damaged, has no concealed damage or is not incomplete. Parts orders are determined to be complete based upon Presto Lift, Inc. inspection sheets and carrier shipping weights. OWNER’S MANUAL M100, M200, M300 & M400 FOOT OPERATED LIFTS Page 25...
- Page 26 Presto Lifts. Customers shipping returns from the Continental US, Canada, or Mexico have thirty (30) days from date of RMA issue to have the product arrive at Presto Lifts’ facility. All merchandise must arrive Free on Board at Presto Lifts’ facility or the shipment will be refused and returned to the sender.
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Page 27: Ordering Replacement Parts
Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit.
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