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Compact Lift Stacker
(For equipment shipped after January 2023)
Model:
Serial Number:
Date placed in service:
Presto Lifts Inc., 2 Hampshire Street, Suite 102, Foxborough, MA 02035
800.343.9322 | Fax: 888.788.6496
LIFT-STIK
53-150
PLS
__________________________
__________________________
service@prestolifts.com
www.PrestoLifts.com
Owner Manual
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Table of Contents
Related Manuals for Presto Lifts ECOA Lift Stik
Summary of Contents for Presto Lifts ECOA Lift Stik
- Page 1 LIFT-STIK Compact Lift Stacker 53-150 (For equipment shipped after January 2023) Model: __________________________ Serial Number: __________________________ Date placed in service: Presto Lifts Inc., 2 Hampshire Street, Suite 102, Foxborough, MA 02035 800.343.9322 | Fax: 888.788.6496 service@prestolifts.com Owner Manual www.PrestoLifts.com...
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Page 2: Table Of Contents
2.5 Residual Risks ........................... 14 Labels ......................... 15 Installation ....................... 16 Operation ......................19 5.1 Safety Areas and Distance ......................21 5.2 Batteries, Connectors, and Chargers ..................22 Application Tool ....................25 6.1 Platform and Frame (HDPE Plastic) ..................25 Presto Lifts PLS53-150 Manual... - Page 3 Customer Service Department or go to our website: www.PrestoLifts.com. You will find a complete list of current Owner Manuals to print. This label (part # 10095524) WARNING is required by California Law. Cancer and Reproductive Harm - For more information visit: www.P65Warnings.ca.gov www.P65Warnings.ca.gov Presto Lifts PLS53-150 Manual...
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Page 4: Introduction
The Presto Lifts stackers are designed for lifting, lowering and positioning a wide variety of loads. Where unique situations arise which are not covered in this manual, call Presto Lifts for further instructions. The battery-operated stackers are designed for in-plant/non-hazardous locations only. These units are not for personnel lifting. -
Page 5: Responsibilities Of Operators
8. Operator warnings and instructions 9. Actual operation of the machine. Under the direction of a qualified person, the trainee shall operate the machine for a sufficient period of time to demonstrate proficiency in actual operation of the machine. Presto Lifts PLS53-150 Manual... - Page 6 7. Capacity limitation - Rated capacity and load center shall not be exceeded when loads are transferred to the platform. Presto Lifts PLS53-150 Manual...
- Page 7 13. Problems or malfunctions - Any problem(s) or malfunction(s) that affect the safety of operations shall be repaired prior to the use of the machine. Presto Lifts PLS53-150 Manual...
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Page 8: General Description
General Description A Presto Lifts/ECOA lifter is a battery-operated lifting device moved around manually, used to handle a wide variety of items to reduce heavy and unnatural lifting from personnel, the intention is to improve work life in regards of personal health and safety. -
Page 9: Identifying The Liftstik
Differences between the previous and current machines include the controller style, the DC input charging receptacle in the mast, the electrical diagram and a few part numbers. Presto Lifts PLS53-150 Manual... -
Page 10: Specifications
Presto Lifts/ECOA cannot be held responsible for any modifications on the lift or attached equipment, not authorized by Presto Lifts/ECOA. Do only use original spare parts, otherwise Presto Lifts/ECOA cannot be held liable for the function and safety of the lift. -
Page 11: Safety
WARNING Indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard-related (e.g., messages relating to property damage). Presto Lifts PLS53-150 Manual... -
Page 12: Typographic Convention
This machine shall be installed, operated, and maintained by trained and/or qualified personnel only. In order to provide for the safe operation of these stackers, Presto Lifts has identified certain hazards that may occur during the installation, maintenance and use of these lifts. For safety reasons these units are designed to be serviced or repaired in the fully lowered position. -
Page 13: General Safety Precautions During Use
The load's center of gravity to be no further than 9.5in/240 mm from the mast. The lifter should only be cleaned by wiping with a damp cloth, otherwise water may enter into contacts and control panel. The cam belt should be replaced every 8 years or sooner if worn. Presto Lifts PLS53-150 Manual... -
Page 14: Residual Risks
The lifting device has soft start for easy handling. Ground Shipping When shipping the lifter: The sledge must be lowered to the lowest possible position and be free of any items or cargo. Fasten the lifter securely during transport. Presto Lifts PLS53-150 Manual... -
Page 15: Labels
Labels DWG NO. If any of the labels below become illegible, contact Presto Lifts Parts Department to orcer DWG NO 10115264 SHEET 1 OF 1 v.14 10079930 REVISIONS v.14 REVISIONS replacement ones. REV. ZONE DESCRIPTION DATE REVISED REV. DESCRIPTION DATE... -
Page 16: Installation
Inspect the machine, all components, wiring, electrical connections for damage. Presto Lifts tests and inspects every piece of equipment prior to shipment. If damage is apparent, a freight claim must be filed with the freight company. If components are missing, contact the freight company and/or the manufacturer before continuing installation. - Page 17 Loading section. Uneven or off-center loading may cause excessive wear or permanent damage or the load could fall and cause injury. 1. After removing all shipping materials, ensure the on/off pushbutton switch is off. The off position is out. mal speed) normal speed) Presto Lifts PLS53-150 Manual...
- Page 18 30007682 4. Fully charge the lifter. See Batteries, Connectors, and Chargers section. DRAWN BY: rhn DATE: 15.05.07 WEIGHT: 1.13 Kg SHEET 1 OF 1 5. Disconnect the battery charger. 6. It is now ready for operation. Presto Lifts PLS53-150 Manual...
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Page 19: Operation
When transporting a load, it shall be lowered to the lowest possible position and secured to ensure the load cannot slide. Visually inspect the unit for damage before each use. Presto Lifts PLS53-150 Manual... - Page 20 The rear wheels must be locked before lifting, lowering, or using as a workstation. Just press with foot to lock and press with foot to release. LOCKED UNLOCKED RIPTION Default/QTY. Revision P 70 gray svejst Presto Lifts PLS53-150 Manual mmander 2015...
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Page 21: Safety Areas And Distance
- ensure that all other personnel are out of the danger zone as illustrated below(n Safety area for other personnel Lifter Safety area for operator A B safety distance = 118 in/3000 mm Tool Safety distance = 59 in/1500 mm Presto Lifts PLS53-150 Manual... -
Page 22: Batteries, Connectors, And Chargers
2.5mm ID adapter connector that plugs into the mast DC input receptacle. The 2.1 mm ID connector allows charging our older models shipped before February 2023 and the 2.5 mm ID connector allows charging our newer models sold after January 2023. Presto Lifts PLS53-150 Manual... - Page 23 The images to the left above and below show an older model mast with black plastic round receptacle (2.1mm). The images to the right above and below show a newer model mast with metal round receptacle (2.5mm). 2.1 mm 2.5 mm Presto Lifts PLS53-150 Manual...
- Page 24 Safety when charging - Use only the original charger. Check that the wires are in good condition and connected properly before applying power. Make sure there is no dirt or water in/on the DC connector or the AC plug. Do not operate the lifter while charging. Presto Lifts PLS53-150 Manual...
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Page 25: Application Tool
The same method is used to get the object off the platform again. Safety when using the Platform Boxes handled with the platform must not be substantially larger than the platform, as there is risk of dropping the item. Platform Presto Lifts PLS53-150 Manual... -
Page 26: Maintenance And Inspection
Maintenance and Inspection All Presto Lifts products are designed for minimum maintenance, however some safety checks and maintenance are required. High Voltage: Electrical service must be performed by trained and/ or qualified personnel. Disconnect the charger before repairing the Lifter. The charger is equipped with an AC electric cord having an equipment-grounding conductor and ground plug. -
Page 27: Daily Checks
Daily Checks Presto Lifts strongly recommends the following checks to be carried out on a daily basis and before using the lift. Ensure that the lift is functioning as intended. If in doubt, do not use. -
Page 28: Semi-Annual Checks
7.2.1. Critical Components The critical components listed below must be replaced within the intervals stated to ensure that the lifter is in safe, operational condition. Please contact Presto Lifts for instructions on how to replace critical components as necessary. Cam Belt - Replace when/if any of the observations below occur (see Cam Belt and Sprocket Replacement section): •... -
Page 29: Cam Belt Adjustment
Unbolt the six bolts securing the platform to the sledge. Remove the front plate, the screws are M4x8 Torx 20. Presto Lifts PLS53-150 Manual... - Page 30 Tighten one quarter turn at a time and run the sledge up and down intermediately to check alignment. Keep adjusting to desired result. The belt tension for the PLS53-150 should measure 29 hz on a belt tension tester. Add front cover and run the final lifting test. Presto Lifts PLS53-150 Manual...
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Page 31: Cam Belt And Sprocket Replacement
(bottom of mast) and switches. Unbolt the six bolts securing the platform to the sledge. Lay the Lifter down on a table. Remove the cover plate. Presto Lifts PLS53-150 Manual... - Page 32 Locate the 2 screws in the top of mast and release tension on the cam belt. If you are replacing the cam belt, you can remove the screw on the open end of the belt tension idler pulley (top of mast) that the belt will be removed from. Presto Lifts PLS53-150 Manual...
- Page 33 Note the orientation of all components removed for reinstallation purposes. Also note the arrow direction of the cam belt sprocket with one-way bearing as well as the orientation of the two different sized spacers. Presto Lifts PLS53-150 Manual...
- Page 34 Insert the new cam belt spocket with one-way bearing. Orient it and the two different thickness spacers in the same order and direction as was previously removed. Presto Lifts PLS53-150 Manual...
- Page 35 Adjust both screws so that the end of each screw is flush with the pulley shaft. Then turn each screw clockwise a full turn alternately while aligning the belt tension idler pulley to 90° using a try square. Presto Lifts PLS53-150 Manual...
- Page 36 Once the tension has been confirmed to be at 29 hz, reinstall the front cover and run the final lifting test. After several hours of use once the belt has fully had a chance to break in, measure the cam belt tension again with a belt tension tester. Readjust as needed. Presto Lifts PLS53-150 Manual...
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Page 37: Disposal
When disposing the lifter, make sure to sort the different materials by category, metal, elec- tronic waste, batteries etc.. Make sure to follow the local environmental legislations, and hand over the materials to the local recycling station. Note: The batteries contain lead and must be disposed accordingly! Presto Lifts PLS53-150 Manual... -
Page 38: Cleaning Instructions
Key inspection points Test that all functions are working properly before the lifter is placed back into service. Presto Lifts PLS53-150 Manual... -
Page 39: Resolving Faults
Does the light quickly change to green, it could indicate that the bat- The lift works very slowly green when connected? teries should be replaced or that the fuse on the charger is broken or the main switch is off. Presto Lifts PLS53-150 Manual... -
Page 40: Electrical Schematic - Softstart
Electrical Schematic - Softstart Presto Lifts PLS53-150 Manual... -
Page 41: Spare Parts
Spare Parts 15 Spare parts 15.1 Southworth 70 11.1 Mast Complete Presto Lifts PLS53-150 Manual... -
Page 42: Mast
11.2 Mast Presto Lifts PLS53-150 Manual... -
Page 43: Handle
15.3 Southworth 70 – Handle 11.3 Handle Presto Lifts PLS53-150 Manual... -
Page 44: Standard Legs - Angled
11.4 Standard Legs - Angled Presto Lifts PLS53-150 Manual... -
Page 45: Annual Inspection
Annual inspection Annual Inspection Date of inspection: Controller: Comments: ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ ____________________ ____________________ _________________________________ Presto Lifts PLS53-150 Manual... -
Page 46: Warranty & Contact Information
Presto Lifts with the machine’s serial number. Any claim for breach of this warranty must be received in writing by Presto Lifts within the warranty period. Warranties shall not cover failure or defective operation, caused by misuse, misapplication, negligence or accident, exceeding recommended capacities, or any alteration or repair of the item purchased which has not been authorized by Presto Lifts.
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