Bosch Rexroth CS 440RC Detailed Configuration And Set-Up Manual
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Bosch Rexroth CS 440RC Detailed Configuration And Set-Up Manual

Bosch Rexroth CS 440RC Detailed Configuration And Set-Up Manual

Solid de-icer controller
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CS 440RC
Solid De-icer Controller Detailed Configuration and Set-up Manual

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Summary of Contents for Bosch Rexroth CS 440RC

  • Page 1 CS 440RC Solid De-icer Controller Detailed Configuration and Set-up Manual...

  • Page 2: Table Of Contents

    Calibrating the Gate “Read Back” Sensor Closed Loop Gate 8 8 8 8 Material Configuration Material Configuration Material Configuration Material Configuration Naming the Material Programming the Material Spread Rates Calibration Procedure 8.3.1 Gate Setting for Calibration Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 3 Blast Mode Configuration Blast Mode Configuration 12.1 Setting the Solid De-icer Blast “Mode of Operation” 12.2 Setting the “Fixed Ration Pre-wetting” Blast “Mode of Operation” 12.3 Setting the Blast “Auto Off” Time Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 4 17.2 Hydraulic Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any reason and reserves the right to make changes at any time, without notice or obligation, to any of the information contained in this piece of literature.
  • Page 5 CS-440RC. This technique saves time, as much of the configuration data is the same for all vehicles and in this manner configuring only needs to be done once. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 6: Cs-440Rc Front Layout

    6/57 CS-440RC Front Layout A Typical Solid De-icer (Salt/Sand) System Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 7: A Typical Pre-Wetting System

    HYDRAULIC PUMP HYDRAULIC PUMP HYDRAULIC PUMP HYDRAULIC PUMP HYDRAULIC PUMP The Pre-wetting system: CS-440RC Microprocessor • Electrically operated liquid pump hydraulic valve • Flow meter • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 8 This manual has been broken down in sections covering each of the components as well there are sections dealing with calibration etc. See the “Table of Contents” (pages 2-4) for the complete list of topics. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 9: Configuring And Setting Up The Cs

    Each of these sections can be configured from this screen, refer to the Table of Contents for the proper page number and instruction for each section. To return to the first screen, press the Escape button. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 10 Each of these sections can be configured from this screen, refer to the Table of Contents for the proper page number and instruction for each section. To return to the first screen, press the Escape button. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 11 Contents for the proper page number and instruction for each section. To return to the first screen, press the Escape button. When “Configuration and Setting Up” are completed, remove the programming key. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 12: System Configuration

    There are 8 digits available for the truck ID, using the Left or Right navigation button move to the letter or number to be added or changed. Using the Up or Down navigation button, change the letter or number as required. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 13: Setting The Units Of Measurement

    Using the Down navigation button to move the cursor in front of the mode of operation desired and press the Enter button. The screen will return to the previous screen, the system is now in the proper mode of operation. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 14: Setting The Date And Time

    Once all the items have been corrected, press the Escape button three (3) times to return to the first screen. Enabling GPS Mode Insert the programming key, select “SYSTEMS SETUP”, select “CONTROL MODE” and then select either 0 for OFF and 1 for ON. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 15: Ground Speed Configuration

    By driving the vehicle at a predetermined speed using the GPS provider’s ground speed signal as the speed indicator. The accuracy level is only as accurate as the GPS system’s calibration. During the Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 16: Driving The Vehicle Over A Measured Distance

    The top line will now read “XXXXX Pls Total dist.”, write down the number of • pulses indicated. Insert the programming key, select “SENSORS AND VALVES”, and select “GRND SPD SENSOR”. The screen to the left will appear. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 17: Auto Calibration Using A Hand Held Gps Unit

    Use the Right or Left navigation button to move the cursor under the number to be changed, use the Up or Down navigation buttons to set the speed. Once the speed has been set, press the Enter button. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 18 Once all the numbers have been changed, press the Enter button. • Press the Escape button three (3) times to return to the first screen. • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 19: Simulated Ground Speed

    Press Escape to switch to OPERATOR SCREEN, as shown to the left. Press Up and Down buttons to adjust simulated ground speed, as shown to the left. The speed will increase and decrease in 5 mile or kilometer per hour increments. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 20: Conveyor Hydraulic Valve Configuration

    Insert the programming key, select “SENSORS AND VALVES”, and select “CONVEYOR SETUP”. The screen to the left will appear. Using the Navigational Arrow, move the cursor down to “VALVE SETTING” and press Enter. The screen to the left will appear. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 21: 5.1.2 Maximum Nulling

    The nulling of the solenoids for minimum and maximum speed can also be accomplished automatically. Move the cursor in front of “AUTO NULLING”, press the Enter button, and the screen to the left will appear. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 22: 5.1.4 Forward Gain

    Set the Forward Gain to 50% at first, this can be adjusted up or down once the spreader action has been observed under actual operating conditions. Press the Enter button to return the cursor in front of the “Fwd Gain” reading. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 23: Conveyor Speed Sensor Configuration

    Pulses per Rev. for the appropriate hydraulic motor. Once all the numbers have been changed, press the Enter button. Press the Escape button three times to return to the first screen. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 24: Gate Setting Configuration

    Using the Up or Down navigation buttons change the setting to match the gate opening. Note: the Volts reading will change to reflect the actual reading from the sensor. Once the numbers have been changed to match the gate opening, press the Enter button. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 25: 7.3 Closed Loop Gate

    Error 16 – gate sensor failure. The gate mode will now be in manual. Once the gate sensor fault has been corrected, the gate mode must be changed back to closed loop with the programming key. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 26: Material Configuration

    Using the Left or Right navigation button, move to the number to be changed. Using the Up or Down navigation button, change the number as required. Once all the numbers have been changed, press the Enter button. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 27: Automatic Calibration

    The screen to the left will appear. Set the Conveyor button to 3. The system will now be running and material is discharging from the vehicle. Allow the system to run for several minutes. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 28: Verifying Calibration With Simulated Ground Speed

    If the box is low, change the wt/rev value lower. If it has overflowed then change the value highter. Repeat the test until the container fills. 10. Cycle the CS-440 power to stop the speed simulation. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 29: Spinner Hydraulic Valve Configuration

    Zero Speed and Pause Zero Speed and Pause Zero Speed and Pause Once the spinner operation is selected, the spinner will start and stop with truck movement as well as when Pause is activated. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 30: Adjusting The Spinner Speed

    Using the Down navigational arrow, slowly decrease the output in small • increments until the spinner stops. Press the Enter button to return the cursor in front of the Min reading. • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 31: Maximum Nulling

    Using the Up or Down navigation button, change the number as required. • Once all the numbers have been changed, press the Enter button. • Press the Escape button three times to return to the first screen. • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 32: Setting The Spinner's Pps Factor

    Press the Escape button three times to return to the first screen. • 9.6 Spinner Calibration in the “gm/mm2” Mode Insert the programming key, select “SENSORS AND VALVES”, select “SPINNER SETUP” and select “WIDTH CALIBRATION”. The screen to the left will appear. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 33: Selecting The Pre-Wetting System's "Mode Of Operation

    Using the Up or Down navigation button, change the number as required. • Once all the numbers have been changed, press the Enter button. • Press the Escape button three times to return to the first screen. • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 34: Naming The Material

    Note: Remove the spray nozzels from the spray bar before commencing the nulling process. Insert the programming key, select “SENSORS AND VALVES” and select “PREWET SETUP”. The screen to the left will appear. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 35: Maximum Nulling

    The cursor is in front of “START” and as the warning states, once you press “Enter” to start the Auto Nulling process, the pre-wetting pump will start up. Use caution before proceeding to make sure other personnel are clear of the truck. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 36: Automatic Calibration

    Use the Down navigation button to move the cursor to “START” and press the Enter button. The screen to the left will appear. Set the Pre-wet application rate button to 3. The system will now be running and material is discharging from the vehicle. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 37 Note: The “pulses/ltr” number now reflects the value calculated from the results of the calibration process. Repeat this process for all liquids to be calibrated. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 38: Anti Icing Mode

    Using the Up or Down navigation button, change the number as required. • Once all the numbers have been changed, press the Enter button. • Calibrate this liquid as per calibration procedure under “PREWETTING AUTO CALIBRATION”. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 39: Change Liquid3 To Read Anti-I

    Boom + Speed Simulator Boom + Speed Simulator Boom + Speed Simulator If speed simulation is desired while in the Multi Boom Anti-icing mode. Press the Escape button to return to the first screen. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 40: Setting The System For Multiple Boom Anti-Icing

    Once all the numbers have been changed, press the Enter button. • Calibrate this liquid as per calibration procedure under “PREWETTING AUTO CALIBRATION”. Press the Escape button twice to return to the first screen. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 41: Blast Mode Configuration

    Enter button. Using the Left or Right navigation button, move the cursor under the number to • be changed. Using the Up or Down navigation button, change the number as required. • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 42: Setting The "Maximum" Blast Rate

    Using the Up or Down navigation button, change the number as required. • Once all the numbers have been changed, press the Enter button. • Press the Escape button twice to return to the first screen. • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 43: Operator Option Configuration

    SETTINGS” and select “SOLID SELECT”. The screen to the left will appear. Use the Down navigation button to move the cursor to “Material to be selected” and press the Enter button. Press the Escape button twice to return to the first screen. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 44: Presetting The Pre-Wet Selection

    Press the Escape button twice to return to the first screen. 13.5 Resetting Season Total To clear the season total RIGHT, LEFT, and Enter buttons need to be pressed and let go at the same time. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 45: High Speed Alarm Set

    Using the Up or Down navigation button, change the number as required. • Once all the numbers have been changed, press the Enter button. • Press the Escape button twice to return to the first screen. • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 46: Temperature Sensor Configuration

    Note: In order to reduce rate fluctuations, the temperature must change 3 degrees for a rate adjustment to occur. Also, the temperature compensation feature is disabled when the sensor reads below -16 deg. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 47: Error Message Configuration

    NO GROUND SPEED The controller is not receiving a signal from the INPUT ground speed sensor. NO CONVEYOR SENSOR The controller is not receiving a signal from the OUTPUT conveyor speed sensor. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 48: Error Time Delay

    This option allows you to select the desired action the controller is to activate after the error message is acknowledged by the operator. Insert the programming key, select “ERROR CONFIG”, and select “OPERATION”. The screen to the left will appear. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 49 Once all the error functions have been configured, press the Escape button once, select “INPUTS AND OUTPUTS” and press Enter. Configure all of the “Inputs and outputs” errors; press the Escape button twice to return to the first screen. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 50: Frequently Asked Questions (Faqs)

    Total solid delivered during this event, including blasting and pausing Blast Solid Total solid delivered while blasting Blast Number Number of times the Blast button was pushed Total PreWet Total pre-wet delivered during this event, including blasting and pausing Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 51 This field shows both Total Dist. in km/mi or Dist. in pulses. The field toggles between two values each time Trip Summary is accessed. The feature can be used to count pulses for a designated distance, which is one way to set up GROUND SPEED input. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 52 Set a percentage of reduction for each material • 11. What is the RETURN OIL PREWET? What is the RETURN OIL PREWET? What is the RETURN OIL PREWET? What is the RETURN OIL PREWET? Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 53 For MANUAL operation (default) no feedback sensor is required. Select - • >PROGRAM MODE->SENSORS & VALVES->SPINNER SETUP->VALVE SETTINGS- >Spinner, Select Min Out or Max Out, Press ENTER to go into edit mode (an Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 54 Forward Gain is only temporary and it will disappear once the conveyor is turning. The feature is very helpful to eliminate conveyor pulsing at start up. Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 55 Unplug peripheral cables on the back of the display (i.e. temp sensor, GPS, • digital input cable) Check/replace the short interconnect between the display and the knob console • If problem persists, the console may require service form the factory • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

  • Page 56: Hydraulic

    Hydraulic oil is milky or foaming Hydraulic oil is milky or foaming Hydraulic oil is milky or foaming Hydraulic oil is milky or foaming Air in hydraulic oil • Check connections • Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...
  • Page 57 57/57 Check pump suction line for cavitation • Notes: Bosch Rexroth Canada ı 03.10.2011 ı Revision 5.4...

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