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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
Model TSA2
Design Level 5
s a n d p i p e r p u m p. c o m
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Summary of Contents for Warren rupp Sandpiper TSA2
- Page 1 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388 Fax (419) 522.7867 SANDPIPERPUMP.COM © Copyright 2017 Warren Rupp, Inc. All rights reserved s a n d p i p e r p u m p. c o m...
- Page 2 The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.
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Page 3: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ...4 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......7 •... -
Page 4: Explanation Of Nomenclature
Explanation of Pump Nomenclature Your Model #: _____ (fill in from pump nameplate) Pump Pump Pump Discharge Diaphragm/ Design Options Construction Series Design Size Porting Valve Level XXXX, Model #: Pump Series Wet End Materials TS SANDPIPER ® FDA White Nitrile Pump Design Design Level Flap... -
Page 5: Performance
Performance TSA2 SUCTION/DISCHARGE PORT SIZE • 2.5” Sanitary Tri-Clamp Fitting MODEL HDF2 Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient temperature. AIR CONSUMPTION CAPACITY The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. SCFM (M 3 /hr) •... -
Page 6: Dimensional Drawings
Dimensional Drawings TSA2 Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). 13.56 3.32 2 1/2" SANITARY TRI-CLAMP SUCTION PORT 17.89 20.13 11.76 2 1/2" SANITARY TRI-CLAMP DISCHARGE PORT AIR INLET 9.81 2.57 3.50 3.31 2.69 AIR EXHAUST 3/4 NPT 16.00 13.00 TSA2 DIMENSIONAL OUTLINE... -
Page 7: Principle Of Pump Operation
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm . -
Page 8: Recommended Installation Guide
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer 4. Lubricator Note: Surge Suppressor and Unregulated Air Piping, including air line, Supply to Surge must be supported after Suppressor the flexible connections. Pipe Connection Compound (Style Optional Gauge Shut-Off Flexible Connector... -
Page 9: Troubleshooting Guide
Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly. -
Page 10: Composite Repair Parts Drawing
Composite Repair Parts Drawing TORQUE: 360 IN-LBS (40 N-m) TORQUE: 480 IN-LBS (54 N-m) Service & Repair Kits 476.247.000 Air End Kit Pilot Valve Body Assembly, Bumper, Diaphragms, Acuator Bushing, Gaskets, O-Rings, Plunger, Actuator, Seal, U-Cup 476.040.366 Wet End Kit FDA White Nitrile Diaphragms, Flap Valve, Gaskets, Seat, Flange, Hinge Pad, Sealing Ring, Spacer sandpiperpump... -
Page 11: Composite Repair Parts List
Composite Repair Parts List Item Part Number Description Item Part Number Description 031.019.313 Valve Body Assembly 360.041.379 Gasket, Valve Body 070.006.170 Sleeve Bearing 360.048.425 Gasket, Pilot Valve 095.073.001 Pilot Valve Body Assembly 518.001.110 TC Manifold Weldment 114.002.313 Bracket, Intermediate 530.036.000 Muffler 115.158.315 Bracket, Foot... -
Page 12: Material Codes
Check Balls/EPDM Seats end up in a landfill. The recyclability of SANDPIPER 360..Nitrile Rubber Color coded: RED 661..EPDM/Santoprene ® products is a vital part of Warren Rupp’s commitment 363..FKM (Fluorocarbon) 666..FDA Nitrile Diaphragm, to environmental stewardship. Color coded: YELLOW PTFE Overlay, Balls, and Seals sandpiperpump •... -
Page 13: Air Distribution Valve Assembly
Air Distribution Valve Assembly MAIN AIR VALVE ASSEMBLY PARTS LIST Air Distribution Valve Servicing Item Part Number Description See repair parts drawing, remove screws. 031.012.000 Sleeve And Spool Set Step 1: Remove Hex Head Cap Screws (5). 095.043.313 Body, Main Air Valve Step 2: Remove end cap (4), gasket (6) and bumper (3). -
Page 14: Pilot Valve Assembly
Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (3-F). 095.073.001 Pilot Valve Assembly Step 2: Remove sleeve (3-B), inspect O-Rings (3-C), 095.070.558 Valve Body 755.025.000 Sleeve (With O-Rings) -
Page 15: Diaphragm Servicing
Diaphragm Servicing Step 1: With manifolds and outer chambers Step 4: Push the threaded outer diaphragm removed, remove diaphragm assemblies from plate through the center hole of the diaphragm. diaphragm rod. DO NOT use a pipe wrench or similar Note: Most diaphragms are installed with the tool to remove assembly from rod. - Page 16 Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
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