Backyard Discovery Aurora Owner's Manual & Assembly Instructions
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Backyard Discovery Aurora Owner's Manual & Assembly Instructions

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Aurora
MANUFACTURED BY:
Wooden Swing Set
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Owner's Manual & Assembly Instructions
Model # 2001060
800-856-4445
WARNING: FOR DOMESTIC USE ONLY.
WARNING
NOT SUITABLE FOR
CHILDREN UNDER 36
MONTHS. SMALL PARTS.
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2001060-A-AURORA-ENG 0 /
/

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Summary of Contents for Backyard Discovery Aurora

  • Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-2001060-A-AURORA-ENG 0 /...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We do the heavy lifting, so you don’t have to! Visit www.goconfigure.com for more info! *Installation services are only available to U.S.
  • Page 3 Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE Th e store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com...

  • Page 4: Limited Warranty

    Limited Warranty Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed. In order to provide you with the most service, it is required that you provide us with the part numbers when ordering parts.
  • Page 5 Operating Instructions and Safety Warnings WARNING: BURN HAZARD NOTE: Your Children’s Safety Is Our #1 Concern! MUST NOT LOOK DO NOT DRESS CHILDREN APPROPRIATELY. DO NOT NEVER REQUIRED. MOST SERIOUS INJURIES AND DEATHS ON PLAYGROUND EQUIPMENT NEVER HAVE OCCURRED WHILE CHILDREN WERE UNSUPERVISED! DO NOT DO NOT DO NOT...

  • Page 6: Positioning Your Playcenter

    Please Read This Before Starting Assembly Positioning Your Playcenter Suggested Playground Surfacing • Th e playcenter is designed to be installed on a level • Do not install home playground equipment over surface by an adult with an adult helper. Place concrete, asphalt, packed earth, grass, carpet, or any in a fl at area of your yard to minimize ground other hard surface.
  • Page 7 Please Read This Before Starting Assembly APPENDIX A The following information is from the United States X3.1.3.2 Do not install loose-fi ll surfacing over hard surfaces such as concrete or asphalt. Consumer Product Safety Commission’s Information X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Sheet for playground surfacing material;...
  • Page 8 Instructions for Proper Maintenance IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. At the beginning of each play season Additional Maintenance • Tighten all hardware.

  • Page 9: Instructions For Proper Maintenance

    About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 10 Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

  • Page 11: Assembly Tips

    Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 12 Owner's Manual...
  • Page 13 Owner's Manual Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result.
  • Page 14 Owner's Manual RIGHT FRONT UPRIGHT - W4L15660 1 3/8"x3 3/8"x75" (36x86x1905) POST ASSEMBLY - W2A02839 1 7/16"x3 3/8"x75" (36x86x1905) LEFT BACK UPRIGHT - W4L13210 1 3/8"x3 3/8"x75" (36x86x1905) RIGHT BACK UPRIGHT - W4L13211 1 3/8"x3 3/8"x75" (36x86x1905) ANGLE BRACE - W4L13293 1 3/8"x3 3/8"x72 7/8"...
  • Page 15 Owner's Manual GROUND RAIL - W4L13209 SAFETY RAIL - W4L13299 5/8"x3 3/8"x36 5/8" (16x86x930) 1"x2 3/8"x36 5/8" (24x60x930) GROUND RAIL - W4L13296 5/8"x3 3/8"x21 3/8" (16x86x542) FLOOR BOARD - W4L13223 5/8"x4 3/8"x33 3/4" (16x112x856) SLIDE BRACE - W4L13297 5/8"x3 3/8"x14 1/4" (16x86x362) FLOOR BOARD - W4L13225 5/8"x4 3/8"x33 3/4"...
  • Page 16 Owner's Manual H100021 BOLT WH 5/16x4 1/2 H100017 BOLT WH H100029 LAG SCREW WH 5/16x3 1/4 5/16x3 H100013 BOLT WH H100028 LAG SCREW WH (11) 5/16x2 1/4 5/16x2 1/2 H100012 BOLT WH H100027 LAG SCREW WH (20) (22) 5/16x2 5/16x2 H100011 BOLT WH H100005...
  • Page 17 Owner's Manual H100090 SCREW PFH H100047 BOLT HEX H100095 WASHER SPLIT (22) 8x2 1/2" 5/16x2 3/4 5/16 H100111 SCREW PFH (13) H100044 BOLT HEX 5/16x2 H100108 WASHER LOCK INT 8x15 H100089 SCREW PFH (11) 8x1 3/4 H100042 BOLT HEX 5/16x1 1/4 H100138 WASHER LOCK EXT H100086...
  • Page 18 Owner's Manual 90° L-BRACKET - A4M01110 L BRACKET A4M01048 HAND GRIP A6P00314 L BRACKET A100153 2.5x38x55x55 BLUE PLASTIC 66x66x127 BLUE A100178 AUGER GROUND BLUE HC ROCK A6P00040 BYD ID TAG STAKE A100175 (MEDIUM) AGES 3-10 A100314 "A" REVISION SWING BEAM SWING BEAM A4M00512 A4M00511...
  • Page 19 Owner's Manual 6 FT SLIDE RAIL A6P00402 LEFT 6 FT SLIDE RAIL A6P00403 RIGHT A6P00404 6 FT SLIDE BED A6P00323 CHALK BOARD A6P00401 A6P00400 MESH PANEL ROOF TARP...

  • Page 20: Ladder Assembly

    LADDER ASSEMBLY H100072 T-NUT H100063 WASHER A6P00040 BOLT PTH H100108 BLUE HC ROCK #2 (x8) LADDER RUNG - W4L13286 (x4) (x8) LOCK INT 1/4x3/4 (x4) 5/8"x4 3/8"x16 7/8" (16x112x430) 8x15 TIP: INSTALL THE T-NUTS FIRST LEFT RUNG ASSEMBLY (x2) RIGHT RUNG ASSEMBLY (x2)
  • Page 21 LADDER ASSEMBLY LEFT RUNG ASSEMBLY (x2) H100086 SCREW PFH (x20) LADDER RUNG - W4L13285 8x1 1/2 5/8"x4 3/8"x16 7/8" (16x112x430) (x1) RIGHT RUNG ASSEMBLY (x2) UPRIGHT - W4L13283 1 7/16"x2 3/8"x43 3/4" (36x60x1111) (x1) UPRIGHT - W4L13284 1 7/16"x2 3/8"x43 3/4" (36x60x1111) (x1) TIP: ALIGN HOLES IN RUNGS...

  • Page 22: Slide Assembly

    SLIDE ASSEMBLY SLIDE BRACE - W4L13297 5/8"x3 3/8"x14 1/4" (16x86x362) A6P00404 6 FT SLIDE BED H100115 BOLT WH H100074 T-NUT 5/16x1/2 5/16 PLACE 'M77' SLIDE BRACE BOARD 1/2" FROM THE BOTTOM EDGE OF THE SLIDE BED. USING THE BOARD AS A TEMPLATE, MARK WHERE THE PILOT HOLES WILL BE DRILLED.
  • Page 23 SLIDE ASSEMBLY A6P00403 6 FT SLIDE RAIL RIGHT SLIDE BRACE - W4L13298 5/8"x3 3/8"x14 1/4" (16x86x362) A6P00402 6 FT SLIDE RAIL LEFT H100090 SCREW PFH (16) 8x2 1/2" USING A 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD BE 8 INDENTIONS ON EACH RAIL.
  • Page 24 SWING BEAM A100153 L BRACKET 66x66x127 BLUE SWING BEAM SB74 SWING BEAM 2 POSITION - W4L13291 A4M00511 EXT. BRACKET 2"x5 1/4"x68 3/4" (50x134x1745) BLUE - LEFT BYD ID TAG SWING BEAM A100175 A4M00512 EXT BRACKET (MEDIUM) AGES BLUE - RIGHT 3-10 H100047 H100128...

  • Page 25: Washer Flat

    SWING BEAM H100099 SWING HANGER H100110 NUT LOCK H100105 WASHER FLAT H100103 WASHER SAFETY 5/16x9 1/2 5/16 8x27 17x30...
  • Page 26 SWING BEAM ANGLE BRACE - W4L13293 1 3/8"x3 3/8"x72 7/8" (36x86x1850) END SUPPORT - W4L13294 SWING BEAM SUPPORT - W4L13292 1"x3 1/2"x39 1/2" (24x86x1000) 2"x3 3/8"x44 1/4" (50x86x1123) H100021 BOLT WH H100013 H100027 LAG SCREW WH BOLT WH H100005 NUT BARREL WH 5/16x4 1/2 5/16x2 1/4 5/16x2...
  • Page 27 SWING BEAM SWING BEAM SUB ASSEMBLY (FROM STEP 2) H100011 BOLT WH H100005 NUT BARREL WH 5/16x1 3/4 5/16x7/8 'A' FRAME SUB ASSEMBLY (FROM STEP 3)
  • Page 28 FORT ASSEMBLY FLOOR RAIL - W4L13295 GROUND RAIL - W4L13209 H100028 LAG SCREW WH 1"x3 3/8"x36 5/8" (24x86x930) 5/8"x3 3/8"x36 5/8" (16x86x930) 5/16x2 1/2 TOP RAIL - W4L13220 5/8"x2 3/8"x36 5/8" (16x60x930) H100027 LAG SCREW WH 5/16x2 RIGHT FRONT UPRIGHT - W4L15660 1 3/8"x3 3/8"x75"...
  • Page 29 FORT ASSEMBLY LEFT BACK UPRIGHT - W4L13210 H100028 LAG SCREW WH 1 3/8"x3 3/8"x75" (36x86x1905) 5/16x2 1/2 RIGHT BACK UPRIGHT - W4L13211 H100027 LAG SCREW WH 1 3/8"x3 3/8"x75" (36x86x1905) 5/16x2 GROUND RAIL - W4L13215 FLOOR RAIL - W4L13212 5/8"x3 3/8"x36 5/8" (16x86x930) 1"x3 3/8"x36 5/8"...
  • Page 30 FORT ASSEMBLY ANGLE GROUND RAIL - W4L13217 H100017 BOLT WH 5/8"x3 3/8"x65 5/8" (16x86x1666) H100074 T-NUT 5/16x3 1/4 5/16 SIDE RAIL - W4L13214 FLOOR RAIL - W4L13213 5/8"x2 3/8"x24 1/8" (16x60x612) 1"x3 3/8"x26" (24x86x660) H100012 BOLT WH 5/16x2 H100030 WASHER LOCK FLOOR SUPPORT - W4L13222 8x19 1"x3 3/8"x3 3/8"...
  • Page 31 FORT ASSEMBLY H100017 BOLT WH GROUND RAIL - W4L13216 FLOOR RAIL - W4L13213 H100074 T-NUT 5/16x3 1/4 5/8"x3 3/8"x25 3/8" (16x86x644) 1"x3 3/8"x26" (24x86x660) 5/16 FLOOR SUPPORT - W4L13222 H100012 BOLT WH 1"x3 3/8"x3 3/8" (24x86x86) 5/16x2 H100030 WASHER LOCK 8x19...
  • Page 32 FORT ASSEMBLY H100090 SCREW PFH 8x2 1/2" FLOOR SUPPORT - W4L13289 FLOOR RAIL - W4L13221 15/16"x1 5/16"x17 1/4" (24x34x438) H100089 SCREW PFH 1"x3 3/8"x24 1/8" (24x86x612) (10) 8x1 3/4 A100314 "A" REVISION TAG H100128 SCREW PWH 8x5/8 (APPROXIMATE LOCATION)

  • Page 33: Screw Pfh

    FORT ASSEMBLY H100027 LAG SCREW WH FLOOR BOARD - W4L13223 FLOOR BOARD - W4L13225 5/16x2 5/8"x4 3/8"x33 3/4" (16x112x856) 5/8"x4 3/8"x33 3/4" (16x112x856) H100030 WASHER LOCK 8x19 SIDE RAIL - W4L13218 FLOOR BOARD - W4L13224 H100086 SCREW PFH 5/8"x2 3/8"x36 5/8" (16x60x930) 5/8"x3 3/8"x36 5/8"...

  • Page 34: Inside View

    FORT ASSEMBLY H100013 BOLT WH H100128 SCREW PWH H100074 T-NUT TOP RAIL - W4L13228 5/16x2 1/4 8x5/8 (10) 5/16 1"x5 1/4"x37" (24x134x940) SIDE RAIL - W4L13214 H100012 BOLT WH 5/8"x2 3/8"x24 1/8" (16x60x612) 5/16x2 H100030 WASHER LOCK (10) 8x19 A6P00401 MESH PANEL NOTE HOLE LOCATION MESH PANEL...
  • Page 35 FORT ASSEMBLY H100013 BOLT WH H100128 SCREW PWH H100074 T-NUT 5/16x2 1/4 8x5/8 TOP RAIL - W4L13219 (10) 5/16 1"x5 1/4"x37" (24x134x940) H100012 BOLT WH SIDE RAIL - W4L13214 5/16x2 H100030 WASHER LOCK 5/8"x2 3/8"x24 1/8" (16x60x612) (10) 8x19 A6P00401 MESH PANEL NOTE HOLE LOCATION...
  • Page 36 FORT ASSEMBLY H100027 LAG SCREW WH H100029 LAG SCREW WH 5/16x2 5/16x3 H100010 BOLT WH 5/16x1-1/2 H100030 WASHER LOCK H100074 T-NUT 5/16 LADDER ASSEMBLY 8x19 LADDER ASSEMBLY...
  • Page 37 FORT ASSEMBLY GROUND RAIL - W4L13296 TOP LADDER RUNG - W4L13287 H100004 NUT BARREL WH 5/8"x3 3/8"x21 3/8" (16x86x542) H100027 LAG SCREW WH H100115 BOLT WH 5/8"x4 3/8"x16 7/8" (16x112x430) 5/16 x 5/8 5/16x2 5/16x1/2 L BRACKET A4M01048 2.5x38x55x55 H100030 H100031 WASHER LOCK WASHER LOCK...
  • Page 38 FORT ASSEMBLY H100088 SCREW PFH (16) 8x1 1/8 PICKET - W4L13281 PICKET - W4L13282 5/8"x2 3/8"x15 1/8" (16x60x385) 1"x2 3/8"x15 1/8" (24x60x385) H100121 SCREW PFH 8x3/4 1 1/2" 1 1/2" 1 1/2"...
  • Page 39 FORT ASSEMBLY H100392 SCREW PWH BLK 8x3/4 A6P00323 CHALK BOARD...
  • Page 40 FORT ASSEMBLY UPRIGHT - W4L13226 1"x2"x36" (24x52x914) H100010 BOLT WH H100115 BOLT WH H100005 NUT BARREL WH 5/16x1-1/2 5/16x1/2 5/16x7/8 L BRACKET A4M01048 H100030 WASHER LOCK H100031 WASHER LOCK H100145 LAG SCREW WH H100074 T-NUT 2.5x38x55x55 1/4x1 1/2 5/16 12x19 8x19...
  • Page 41 FORT ASSEMBLY H100649 LAG SCREW WH H100010 BOLT WH 1/4x2 1/2 5/16x1-1/2 ANGLE BRACE - W4L13288 15/16"x3 3/8"x40 1/16" (24x86x1018) H100138 WASHER LOCK H100030 WASHER LOCK H100074 T-NUT 5/16 6x15 8x19...
  • Page 42 FORT ASSEMBLY H100137 BOLT WH H100490 BOLT WH H100136 NUT BARREL WH 1/4x1 1/4x5/8 1/4x5/8 TOP RAIL - W4L13227 1"x3 3/8"x36 5/8" (24x86x930) 90° L-BRACKET - A4M01110 H100111 SCREW PFH H100139 WASHER LOCK H100072 T-NUT 8x15...
  • Page 43 FORT ASSEMBLY TOP RAIL - W4L13280 5/8"x2 3/8"x36 5/8" (16x60x930) H100030 WASHER LOCK H100010 BOLT WH H100074 T-NUT 5/16x1-1/2 5/16 8x19 TOP RAIL - W4L13229 5/8"x2 3/8"x21 1/8" (16x60x538) 90° L-BRACKET - A4M01110 H100141 BOLT WH H100490 BOLT WH H100136 NUT BARREL WH 1/4 x 1/2"...
  • Page 44 FORT ASSEMBLY H100649 LAG SCREW WH H100138 WASHER LOCK ANGLE BRACE - W4L13290 1/4x2 1/2 15/16"x3 3/8"x11 13/16" (24x86x300) 6x15...

  • Page 45: Swing Beam Assembly

    FORT ASSEMBLY H100044 BOLT HEX H100042 BOLT HEX 5/16x2 5/16x1 1/4 H100095 WASHER SPLIT SWING BEAM ASSEMBLY H100074 T-NUT H100105 WASHER FLAT 5/16 5/16 8x27 (BOTTOM HOLES) SWING BEAM ASSEMBLY...
  • Page 46 FORT ASSEMBLY H100070 SCREW PWH (10) 8x3/4 A6P00400 ROOF TARP...
  • Page 47 FORT ASSEMBLY A6P00405 ROPE-CHAIN B / SEAT B NOTE: WHEN HANGING YOUR SWINGS IT IS RECOMMMENDED THAT THE BOTTOM OF THE SWING SEAT, WHEN SETTING ON IT, IS LOCATED NO LOWER THAN (35cm) 13-7/8 INCHES FROM THE GROUND.
  • Page 48 FORT ASSEMBLY H100138 WASHER LOCK H100145 LAG SCREW WH 1/4x1 1/2 6x15 A6P00314 HAND GRIP H100142 BOLT WH H100072 T-NUT BLUE PLASTIC 1/4x1-1/4...
  • Page 49 FORT ASSEMBLY H100009 BOLT WH H100222 BOLT WH 5/16x1 1/4 H100031 WASHER LOCK 5/16x3/4 12x19 AUGER GROUND A100178 STAKE H100004 NUT BARREL WH H100005 NUT BARREL WH 5/16 x 5/8 5/16x7/8 NOTE: TWIST GROUND STAKES INTO GROUND IN LOCATIONS SHOWN. USING GROUND STAKE AS A GUIDE, DRILL 7/16"...
  • Page 50 FORT ASSEMBLY H100115 BOLT WH H100074 T-NUT 9208018 SLIDE 5/16x1/2 5/16 ASSEMBLY NOTE: 7 1/8 4 3/8 CENTER SLIDE IN OPENING. USING DIMENSIONS SHOWN AS A TEMPLATE, DRILL (2) 3/8" HOLES THROUGH SLIDE & DECK FOR HARDWARE. 4 1/8...

  • Page 51: Fort Assembly

    FORT ASSEMBLY H100111 SCREW PFH SAFETY RAIL - W4L13299 1"x2 3/8"x36 5/8" (24x60x930)

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