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Backyard Discovery Atlas 2002111 Assembly Instructions And Owner's Manual
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Backyard Discovery Atlas 2002111 Assembly Instructions And Owner's Manual

Backyard Discovery Atlas 2002111 Assembly Instructions And Owner's Manual

Space safer with tarp roof
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ATLAS SPACE SAFER WITH
Assembly Instructions
Owner's Manual
Warranty
Manufacturer:
Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-345-1491
Register your new swing set on-line @
www.backyardadventures.com (you
will
also find any updates on assembly
instructions and information to order
replacement parts).
Save this assembly manual for future
reference in the event that you need to
order replacement parts.
WARNING: CHOKING HAZARD
Unassembled parts may be a choking
hazard to children 3 years and
younger.
CAUTION: Adult Assembly Required.
Hardware contains small pieces with
sharp points. Keep parts out of the
reach of children until assembled.
Parts of this product can present
dangers if improperly assembled.
CAUTION: The plastic bags that contain
the hardware may present a choking
hazard to small children. Please keep
these bags and all plastic bags out of
the reach of children. Do not allow
children to play with them and dispose
of them immediately when empty.
TARP ROOF
MODEL # 2002111

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Summary of Contents for Backyard Discovery Atlas 2002111

  • Page 1 ATLAS SPACE SAFER WITH TARP ROOF MODEL # 2002111 Assembly Instructions Owner's Manual Warranty Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-345-1491 Register your new swing set on-line @ www.backyardadventures.com (you will also find any updates on assembly instructions and information to order replacement parts).
  • Page 2 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE Th e store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 3 All freight and labor charges will be the responsibility of the purchaser. Backyard Discovery, Inc. warrants that this product will be free from defect in materials and workmanship for a period of two (2) years from the original date of purchase. This two (2) year warranty covers all parts not mentioned in the above ten (10) year warranty.

  • Page 4: Burn Hazard

    Owner’s Manual Operating Instructions and Safety Warnings WARNING: BURN HAZARD • Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns. • Always check the temperature of the product before NOTE: letting your children play on it. •...
  • Page 5 Owner’s Manual Please Read This Before Starting Assembly Positioning Your Playcenter Suggested Playground Surfacing • Th e playcenter is designed to be installed on a level • Do not install home playground equipment over surface by an adult with an adult helper. Place concrete, asphalt, packed earth, grass, carpet, or any in a fl at area of your yard to minimize ground other hard surface.
  • Page 6 Owner’s Manual Please Read This Before Starting Assembly APPENDIX A The following information is from the United States X3.1.3.2 Do not install loose-fi ll surfacing over hard surfaces such as concrete or asphalt. Consumer Product Safety Commission’s Information X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Sheet for playground surfacing material;...
  • Page 7 • Check all moving parts including swing seats, Backyard Discovery assumes no responsibility or ropes, cables, and chains for wear, rust, or other liability for any charge incurred by the Customer for deterioration.
  • Page 8 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

  • Page 9: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Level 24") (Jig Saw) (Square) (Phillips Screw Driver) (Open End Wrenches 1/2") (Tape Measure) (Claw Hammer) (Rubber Mallet - Optional)
  • Page 10 Basic Setup Dimensions Place the set on level ground, not less than 6 feet from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines or electrical wires. Recommended Play Area SAFE PLAY ZONE 8'-4" 12'-6" 16'-8 7/8"...

  • Page 11: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) SP2 - TH 5' UPRIGHT - 4L833-17 3 3/8"x3 3/8"x114" (86x86x2896) SP1 - TH 6' UPRIGHT - 4L837-17 3 3/8"x3 3/8"x126" (86x86x3200) WP1 - TH WALL PANEL - SLATTED - 2A1276-17 WP2 - WALL PANEL - SOLID - 2A1277-17 (2-5) (2-5) 2 1/2"x27 5/8"x30 3/8"...
  • Page 12 Parts Identification Wood Components (NOT TO SCALE) AF4 - TH WALL UPRIGHT - 4L3301-17 2"x3 7/8"x35 3/8" (50x100x898) C3 - TH SANDBOX BOARD (45) - 4L3315-17 1 3/8"x7 1/4"x45" (36x184x1144) C1 - TH SANDBOX BOARD (64) - 4L744-17 1 3/8"x7 1/4"x64" (36x184x1626) D2 - TH ARCHED RAIL (45) - 4L3320-17 1 3/8"x5 1/4"x45"...
  • Page 13 Parts Identification Wood Components (NOT TO SCALE) E1 - TH SAFETY RAIL - 4L535-17 1 3/8"x3 3/8"x64" (36x86x1626) G2 - TH FLOOR BOARD - 4L3318-17 1"x5 1/4"x59 1/2" (24x134x1512) J5 - TH OUTER FLOOR BOARD - 4L3317-17 1"x1 3/4"x59 1/2" (24x46x1512) SP4 - TH DECK RAIL (64) - 4L3294-17 3 3/8"x3 3/8"x57 1/4"...
  • Page 14 Parts Identification Hardware - SCREW PFH 8x2 1/4 WZ - H100331 (52) - WASHER LOCK INT 8x15 WZ - H100583 (52) - WASHER FLAT 5/16 WZ - H100278 - LAG SCREW HEX 5/16x2 WZ - H100305 (13) - WASHER NYLON 10x20 - H100364 (39) - LAG SCREW HEX 5/16x2-1/2 WZ - H100353 - LAG SCREW HEX 5/16x1 WZ - H100570...
  • Page 15 Parts Identification Accessories (NOT TO SCALE) (2) HANDRAIL- GREEN - 4M1005-16 (5') (2) HANDRAIL- GREEN - 4M087-16 (6' & 7') (In Ladder Kit) (2) GRAB HANDLE - GREEN - 4M1028-16 (In Ladder Kit) - L BRACKET - OFFSET - 4M1130-16 51x32x82x3.175 - CORNER CLAMP 90°...

  • Page 16: Fort Assembly

    SP1 - TH 6' UPRIGHT - 4L837-17 3 3/8"x3 3/8"x126" (86x86x3200) * * * See Chart for alternate deck heights. FORT ASSEMBLY STEP 1 UPRIGHTS DECK HEIGHT LABEL 4L833-16 T-NUT 5/16 4L837-16 (12) NOTE: MAKE (2) LEFTS & (2) RIGHTS HOLES TOWARDS T-NUT 5/16 WZ...
  • Page 17 SP8 - TH DECK RAIL (45) - 4L3314-17 WASHER 3 3/8"x3 3/8"x38 1/4" (86x86x972) SAFETY (20) CONE 9x28 - CORNER BRACKET 90° - 4M1129-17 - CORNER CLAMP 90° - 4M1127-17 FORT ASSEMBLY STEP 2 WASHER FLAT 5/16 WZ NOTE: MAKE (2) ASSEMBLIES AS SHOWN WASHER (28)
  • Page 18 D2 - TH ARCHED RAIL (45) - 4L3320-17 C3 - TH SANDBOX BOARD (45) - 4L3315-17 1 3/8"x5 1/4"x45" (36x134x1144) 1 3/8"x7 1/4"x45" (36x184x1144) FORT ASSEMBLY STEP 3 WASHER NOTE: (16) FLAT 5/16 WZ MAKE (2) ASSEMBLIES AS SHOWN LAG SCREW HEX 5/16x2-1/2 WZ WASHER (8 PLCS) (16)
  • Page 19 SP4 - TH DECK RAIL (64) - 4L3294-17 WASHER 3 3/8"x3 3/8"x57 1/4" (86x86x1454) SAFETY CONE 9x28 WZ FORT ASSEMBLY STEP 4 WASHER FLAT 5/16 WZ WASHER SAFETY CONE 9x28 WZ (8 PLCS) WASHER LOCK INT 8x15 WZ WASHER LOCK (8 PLCS) INT 8x15 WZ WASHER...
  • Page 20 WASHER SAFETY CONE STEP 3 SUB-ASSEMBLY 9x28 WZ STEP 4 SUB-ASSEMBLY FORT ASSEMBLY WASHER FLAT 5/16 WZ STEP 5 WASHER NYLON 10x20 WASHER (4 PLCS) NYLON 10x20 WASHER LOCK INT 8x15 WZ WASHER FLAT 5/16 WZ NUT LOCK 5/16 WZ (4 PLCS) NUT LOCK 5/16 WZ (4 PLCS)
  • Page 21 C1 - TH SANDBOX BOARD (64) - 4L744-17 D3 - TH ARCHED RAIL (64) - 4L3302-17 1 3/8"x7 1/4"x64" (36x184x1626) 1 3/8"x5 1/4"x64" (36x134x1626) FORT ASSEMBLY STEP 6 LAG SCREW (16) 5/16x2-1/2 WZ LAG SCREW HEX 5/16x2-1/2 WZ (16 PLCS) WASHER (16) FLAT 5/16 WZ...
  • Page 22 AM3 - TH FLOOR JOIST (45) - 4L3319-17 2 3/8"x3"x38 1/4" (60x76x972) WASHER (24) FLAT 5/16 WZ - JOIST HANGER 90° - 4M1128-17 FORT ASSEMBLY STEP 7 WASHER (24) NYLON 10x20 NOTE: NYLON WASHER WASHER (18) LOCK INT AGAINST METAL 8x15 WZ WASHER NYLON 10x20 (6 PLCS)
  • Page 23 G2 - TH FLOOR BOARD - 4L3318-17 1"x5 1/4"x59 1/2" (24x134x1512) J5 - TH OUTER FLOOR BOARD - 4L3317-17 1"x1 3/4"x59 1/2" (24x46x1512) FP1 - FLOOR PANEL - 2A1343-17 1 5/8"x26 3/8"x59 1/2" (40x670x1512) FORT ASSEMBLY STEP 8 Note: It is vital that the SCREW PFH (31) fort be level &...
  • Page 24 AF4 - TH WALL UPRIGHT - 4L3301-17 2"x3 7/8"x35 3/8" (50x100x898) WASHER (12) FLAT 5/16 WZ FORT ASSEMBLY STEP 9 WASHER (12) LOCK INT 8x15 WZ NOTE: ORIENTATION OF 'AF1' LAG SCREW HEX 5/16x2-1/2 WZ (12 PLCS) WASHER LOCK INT 8x15 WZ (12 PLCS) WASHER FLAT 5/16 WZ (12 PLCS)
  • Page 25 ATLAS TARP ROOF Parts Identification Wood Components 1TJRTR-17 E9 - TARP RIDGE CAP - 4L3357-17 - 1 3/8"x3 3/8"x64" (36x86x1626) E10 - TARP END CAP - 4L3358-17 - 1 3/8"x3 3/8"x66 7/8" (36x86x1698) 1TJUTR-17 HEX Kit Hardware List Parts Identification (8) LAG SCREW HEX 5/16x1 WZ (8) WASHER FLAT 5/16 WZ (8) WASHER LOCK INT 8x15...
  • Page 26 E10 - TARP END CAP - 4L3358-17 1 3/8"x3 3/8"x66 7/8" (36x86x1698) TARP ASSEMBLY - END CAP (1RTTHJR-17 SHOWN) STEP 1 FIG. 1 SCREW PFH 8x3 WZ TO PREVENT BOARD SPLITTING PRE-DRILL THE ENDS OF THESE BOARDS USING 1/8" DRILL BIT. SCREW PFH 8x3 WZ (8 PLCS) FIG.
  • Page 27 HEX Kit Hardware List E9 - TARP RIDGE CAP - 4L3357-17 (8) LAG SCREW HEX 5/16x1 WZ 1 3/8"x3 3/8"x64" (36x86x1626) (8) WASHER FLAT 5/16 WZ (8) WASHER LOCK INT 8x15 (8) WASHER NYLON 10x20 TARP ASSEMBLY - RIDGE CAP (1RTTHJR-17 SHOWN) STEP 2 L BRACKET...
  • Page 28 - TARP (45) 1/32"x66 1/2"x88 1/4" - 4F1071-16 - 1/32"x66 1/2"x88 1/4" (.6x1690x2243) - TARP (64) 1/32"x66 1/2"x115 5/8" - 4F1068-16 - 1/32"x66 1/2"x115 5/8" (.6x1690x2936) TARP ASSEMBLY - TARP & SNAP ATTACHMENT (1RTTHJR-17 SHOWN) STEP 3 SCREW ON (18) SNAP HALF °...
  • Page 29 E3 - TH ROOF TRUSS (45) - 4L3323-17 G1 - TH MENDING PLATE - 4L3304-17 1 3/8"x3 3/8"x37 1/2" (36x86x953) 1"x5 1/4"x13 1/4" (24x134x338) FORT ASSEMBLY STEP 10 WASHER FLAT 5/16 WZ WASHER LOCK INT 8x15 WZ SCREW PFH 8x2 1/4 WZ (8 PLCS) LAG SCREW HEX 5/16x2-1/2 WZ (4 PLCS)
  • Page 30 LAG SCREW HEX 5/16x1 SB1 - TH ROOF RIDGE CAP - 4L3331-16 1 3/8"x5 1/4"x72 7/8" (36x134x1850) - L BRACKET - OFFSET - 4M1130-16 51x32x82x3.175 WASHER FLAT 5/16 WZ FORT ASSEMBLY STEP 11 WASHER NYLON 10x20 NOTE: BRACKET ORIENTATION. WASHER LOCK INT 8x15 WZ WASHER NYLON 10x20...
  • Page 31 RP1 - ROOF PANEL - 2A1345-17 1 7/8"x18 7/8"x72 7/8" (48x479x1850) FORT ASSEMBLY STEP 12 NOTE: 2 " OVERHANG PANEL FLUSH WITH 'SB1' SCREW PFH 8x1 3/4 WZ SCREW PFH 8x1 3/4 WZ (8 PLCS)
  • Page 32 Z1 - SHINGLE - 4L3313-17 1"x5 1/4"x72 7/8" (24x134x1850) FORT ASSEMBLY STEP 13 SCREW PFH 8x1 3/4 WZ NOTE: 2 " OVERHANG 'Z1' SHINGLES FLUSH WITH 'SB1' SCREW PFH 8x1 3/4 WZ (8 PLCS)
  • Page 33 ROOF CAP END EVE END J2 - TH CENTER ROOF CLEAT (45) - 4L3463-17 1"x2 3/8"x35 7/8" (24x60x912) FORT ASSEMBLY STEP 14 SCREW PFH 8x1 1/2 WZ NOTE: ORIENTATION 'J2' SCREW PFH 8x1 1/2 WZ (8 PLCS) NOTE: CENTER 'J2' ON ROOF...
  • Page 34 Z1 - SHINGLE - 4L3313-17 1"x5 1/4"x72 7/8" (24x134x1850) ROOF EVE END CAP END RP1 - ROOF PANEL - 2A1345-17 J2 - TH CENTER ROOF CLEAT (45) - 4L3463-17 1 7/8"x18 7/8"x72 7/8" (48x479x1850) 1"x2 3/8"x35 7/8" (24x60x912) FORT ASSEMBLY STEP 15 SCREW PFH (16)
  • Page 35 (2) GP2 - SUNBURST PANEL (45) - 2A1360-17 2 3/8"x17 3/8"x36 1/4" (60x440x921) FORT ASSEMBLY STEP 16 SCREW PFH 8x2 1/4 WZ SCREW PFH 8x2 1/4 WZ (8 PLCS)
  • Page 36 IMPORTANT: * * * IF INSTALLING THE TRIANGLE BRIDGE, REFER TO THE TRIANGLE BRIDGE INSTRUCTIONS FOR STAKE LOCATIONS. LAG SCREW HEX 5/16x2 - REBAR STAKES - 4M040 SCREW PWH QV - BYA ID PLACARD - 6BP08 8x.75 WZ WASHER LOCK FORT ASSEMBLY INT 8x15 WZ ALTERNATE LOCATION...
  • Page 37 SP5 - LEFT SEAT BRACE - 4L3298-17 C2 - TH SANDBOX SEAT - 4L3300-17 SP6 - RIGHT SEAT BRACE - 4L3299-17 3 3/8"x3 3/8"x26" (86x86x660) 1 3/8"x7 1/4"x16" (36x184x406) 3 3/8"x3 3/8"x26" (86x86x660) FORT ASSEMBLY STEP 18 NOTE: IF INSTALLING THE TRIANGLE BRIDGE, INSTALL SANDBOX SEATS AFTER BRIDGE COMPLETION.
  • Page 38 LAG SCREW E1 - TH SAFETY RAIL - 4L535-17 1 3/8"x3 3/8"x64" (36x86x1626) 5/16x2-1/2 WZ FORT ASSEMBLY WASHER STEP 19 LOCK INT 8x15 WZ WASHER FLAT 5/16 WZ WASHER LOCK INT 8x15 WZ (4 PLCS) WASHER FLAT 5/16 WZ (4 PLCS) LAG SCREW HEX 5/16x2-1/2 WZ (4 PLCS) NOTE:...
  • Page 39 LAG SCREW (2) GRAB HANDLES (1) LADDER ASSEMBLY 5/16x2-1/2 WZ WASHER FORT ASSEMBLY NYLON 10x20 STEP 20 WASHER FLAT 5/16 WZ WASHER LOCK INT 8x15 WZ WASHER SAFETY CONE 9x28 WZ LAG SCREW HEX 5/16x2 WZ (4 PLCS) Pre-drill WASHER LOCK INT 8x15 WZ 3/16"...

  • Page 40: Exterior View

    AND / (3-7) WALL PANEL -PICKET - 1WPSL-17 (3-7) WALL PANEL -SOLID - 1WPSO-17 FORT ASSEMBLY STEP 21 NOTE: PANEL HARDWARE INCLUDED WITH EACH PANEL. EXTERIOR VIEW...
  • Page 41 Assembly Instructions Owner's Manual & Warranty Information are in the main fort Instructions and on our website @ www.backyarddiscovery.com Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-345-1491 Register your new swing set on-line @ www.backyarddiscovery.com (you will also find any...
  • Page 42 Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Level 24") (Square) (Phillips Screw Driver) (Open End Wrenches 1/2") (Tape Measure) (Claw Hammer) (Rubber Mallet - Optional) (Drill Attachments: Phillips...
  • Page 43 Basic Setup Dimensions Place the set on level ground, not less than 6 feet from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines or electrical wires. 116" 112 3/8" 5' ADV = 98" 6' OLY = "...

  • Page 44: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) SP7 - TH SB MED GUSSET - 4L3297-17 3 3/8"x3 3/8"x16 7/8" (86x86x430) SP16 - GUSSET - 4L2891-17 3 3/8"x3 3/8"x24" (86x86x610) A6 - 45 ACCESSORY ARM - 2 POS - 4L3489-17 3 3/8"x5 1/4"x116" (86x134x2946) SP21 - ANGLE BRACE - 4L3426-17 3 3/8"x3 3/8"x70 7/8"...
  • Page 45 Parts Identification Hardware - WASHER NYLON 10x20 - H100364 (13) - NUT LOCK 5/16 WZ - H100303 (13) - WASHER ANTI-TURN 5/16 WZ - H100235 (15) - WASHER LOCK INT 8x15 WZ - H100583 - WASHER FLAT 5/16 WZ - H100278 - LAG SCREW HEX 5/16x1 1/2 WZ - H100304 - LAG SCREW HEX 5/16x4 WZ - H100307 - WASHER SAFETY CONE 9x28 WZ - H100569...
  • Page 46 A6 - 45 ACCESSORY ARM - 2 POS - 4L3489-17 3 3/8"x5 1/4"x116" (86x134x2946) WASHER ANTI-TURN 5/16 WZ - SWING HANGER - LARGE (DUCTILE) - 6HASH ACCESSORY ARM 2 POS - STEP 1 WASHER FLAT 5/16 WZ NUT LOCK 5/16 WZ BOLT CARRIAGE 5/16x6-1/4 WZ (8 PLCS) WASHER ANTI-TURN 5/16 WZ...
  • Page 47 ACCESSORY ARM ASSEMBLY WASHER ANTI-TURN 5/16 WZ ACCESSORY ARM 2 POS - STEP 2 WASHER FLAT 5/16 WZ WASHER ANTI-TURN 5/16 WZ (2 PLCS) NUT LOCK 5/16 WZ BOLT CARRIAGE 5/16x6-1/2 WZ (2 PLCS) WASHER FLAT 5/16 WZ (2 PLCS) NUT LOCK 5/16 WZ (2 PLCS) NOTE :...
  • Page 48 SP16 - GUSSET - 4L2891-17 WASHER 3 3/8"x3 3/8"x24" (86x86x610) ANTI-TURN 5/16 WZ ACCESSORY ARM 2 POS - STEP 3 WASHER FLAT 5/16 WZ BOLT CARRIAGE 5/16x6-1/2 WZ (2 PLCS) WASHER ANTI-TURN 5/16 WZ (2 PLCS) NUT LOCK 5/16 WZ WASHER LOCK INT 8x15 WZ...
  • Page 49 LAG SCREW HEX 5/16x1 - STRIP - 3 POS (2-3/4x110) - 4M050-16 1/2 WZ 1/8"x2 3/4"x110" (3x70x2794) ACCESSORY ARM 2 POS - STEP 4 WASHER LOCK INT 8x15 WZ LAG SCREW HEX 5/16x1 1/2 WZ (5 PLCS) WASHER WASHER LOCK INT 8x15 WZ SAFETY CONE 9x28 (5 PLCS)
  • Page 50 SP7 - TH SB MED GUSSET - 4L3297-17 3 3/8"x3 3/8"x16 7/8" (86x86x430) WASHER FLAT 5/16 WZ ACCESSORY ARM 2 POS - STEP 5 WASHER LOCK INT 8x15 WZ WASHER FLAT 5/16 WZ (8 PLCS) WASHER LOCK INT 8x15 WZ (8 PLCS) LAG SCREW HEX 5/16x4 WZ (8 PLCS)
  • Page 51 WASHER C10 - GROUND BOARD - 4L682-17 FLAT 5/16 WZ 1 3/8"x7 1/4"x112 3/8" (36x184x2853) WASHER ACCESSORY ARM 2 POS - STEP 6 LOCK INT 8x15 WZ NOTE: HARDWARE PREVIOUSLY WASHER LOCK INT 8x15 WZ CALLED OUT IN (8 PLCS) FORT ASSEMBLY WASHER FLAT 5/16 WZ (8 PLCS)
  • Page 52 WASHER LOCK INT SP21 - ANGLE BRACE - 4L3426-17 8x15 WZ 3 3/8"x3 3/8"x70 7/8" (86x86x1800) ACCESSORY ARM 2 POS - STEP 7 WASHER FLAT 5/16 WZ FIG. 1 WASHER ANTI-TURN LAG SCREW HEX 5/16x4 WZ 5/16 WZ NUT LOCK 5/16 WZ (2 PLCS) WASHER LOCK INT 8x15 WZ...
  • Page 53 ACCESSORY ARM 2 POS - STEP 8 NOTE : TIGHTEN QUICK ACCESSORY ARM SHOWN WITH SWING AND TRAPEZE LINK * * * SEE YOUR DEALER FOR ADDITIONAL OPTIONS * * * INSERT CHAIN INTO QUICK LINK TRAPEZE ASSEMBLY SWING ASSEMBLY...