AGCO GSI PNEG-2064 Owner's Manual
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AGCO GSI PNEG-2064 Owner's Manual

AGCO GSI PNEG-2064 Owner's Manual

54' recessed dura-lok plank and support manual
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54' Recessed Dura-Lok Plank
and Support Manual
Owner's Manual
PNEG-2064
Version: 3.0
Date: 10-27-20
PNEG-2064

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Summary of Contents for AGCO GSI PNEG-2064

  • Page 1 54' Recessed Dura-Lok Plank and Support Manual Owner’s Manual PNEG-2064 Version: 3.0 Date: 10-27-20 PNEG-2064...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Introduction ............................4 Chapter 2 Safety ..............................5 Safety Guidelines ..........................5 Cautionary Symbols Definitions ......................6 Safety Cautions ............................. 7 Safety Sign-Off Sheet ........................... 9 Chapter 3 Decals ..............................10 Chapter 4 Monorail Installation ..........................12 Fan Placement Diagram ........................12 Tie Bar Detail ............................

  • Page 4: Chapter 1 Introduction

    1. Introduction READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage. INSPECT the shipment immediately upon arrival. The customer is responsible for ensuring that all quantities are correct.

  • Page 5: Chapter 2 Safety

    2. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Read and save these instructions. As owner or operator, you are responsible for understanding the requirements, hazards, and precautions that exist and to inform others as required.

  • Page 6: Cautionary Symbols Definitions

    2. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death.

  • Page 7: Safety Cautions

    2. Safety Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. • Tie long hair up and back. ST-0004-1 Follow Safety Instructions •...
  • Page 8 2. Safety Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.

  • Page 9: Safety Sign-Off Sheet

    2. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 10: Chapter 3 Decals

    3. Decals The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. To replace a damaged of missing decal, contact us to receive a free replacement. GSI Decals 1004 E.
  • Page 11 3. Decals Location Decal # Decals Description WARNING Rotating flighting could Crusted material could Flowing material could kill or dismember. trap and suffocate. collapse and suffocate. Keep clear of all augers. On bin door Warning Keep Clear DC-GBC-1A DO NOT ENTER this bin! covers of Augers If you must enter the bin:...

  • Page 12: Chapter 4 Monorail Installation

    4. Monorail Installation Fan Placement Diagram For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks should be perpendicular to the unloading tube. Figure 4A PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 13: Tie Bar Detail

    4. Monorail Installation Tie Bar Detail 1. Locate the tie bars between the rails. (Spaced evenly throughout the system.) NOTE: Tie bars are to be placed at the end of monorail, at each splice and in the middle of the rail if it is over 16' long.

  • Page 14: Tie Strap Detail

    4. Monorail Installation Tie Strap Detail 1. Tie straps should be used when a tie bar cannot be used to connect rails together due to special spacing of monorail. Tie strap should be connected to all three (3) rails using self-drilling screws. (See Figure 4D.) 2.

  • Page 15: Assembling Legs To Rail

    4. Monorail Installation Assembling Legs to Rail 1. Place two (2) corners of the monorail leg into the rails as shown. 2. By twisting the leg it will spread the rail enough to get the other corners inside. 3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.) See chart on Page...
  • Page 16 4. Monorail Installation Monorail “Rail and Leg Spacing”/“Full Floor Leg Quantity” for Recessed 54' Bin Diameter 4.00" 2.66" Reference Eave Height (ft.) Rail Spacing Leg Spacing Leg Qty Ring Ring Page See Page 26 1449 See Page 26 1449 PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 17: Monorail Splice Detail

    4. Monorail Installation Monorail Splice Detail 1. Insert the monorail leg (2) vertically at the joint between the ends of the monorails (1), centering the leg (2) on the splice as shown in Figure NOTE: Lock the monorail leg (2) securely into the monorails (1) using the locking tabs (5). Figure 4F Installing the Monorail Leg Ref # Part #...
  • Page 18 4. Monorail Installation Monorail Splice Detail (Continued) 3. Use the four self-tapping screws (3) and the monorail splice plate (4) on the other side of the monorail joint as shown in Figure 4H. (NOTE: See the orientation of the monorail leg (2) in Figure 4H.) Figure 4H Installing the Monorail Splice Plate...

  • Page 19: Outer Perimeter Rail Details

    4. Monorail Installation Outer Perimeter Rail Details 3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails should be spaced 16" apart on center. (See Figure 4I.) Figure 4I PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...
  • Page 20 NOTES PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 21: Chapter 5 Flooring - Planks

    5. Flooring - Planks Floor Splice Details Some of the floor planks will need to be spliced together. (See Figure 5F on Page 24 and plank layout on Page 28 and plank length chart on Page 27.) Install plank length A first, then install the corresponding plank length B.

  • Page 22: Flashing Installation

    5. Flooring - Planks Figure 5B Splice Assembly View Flashing Installation Figure 5C Formed Flashing Installation If bin sweep auger is to be used, overlap flashing such that rotation (usually clockwise) of the sweep will climb up on the next flashing section. (See detail C in Figure 5C.) This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing edges.
  • Page 23 5. Flooring - Planks Flashing Installation (Continued) Figure 5D 2.66" Corrugation Figure 5E 4.00" Corrugation PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 24: Center Well Assembly Details

    5. Flooring - Planks Center Well Assembly Details Figure 5F 54' Diameter Bin Center Well Position for Recessed Full Floor PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 25: Intermediate Well Assembly Details

    5. Flooring - Planks Intermediate Well Assembly Details Figure 5G 54' Diameter Bin Intermediate Well Position for Recessed Full Floor PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 26: Chapter 6 Layouts

    6. Layouts 54'-17" Rail Spacing Layout for Recessed Full Floor Figure 6A 54' Diameter 17" Rail Spacing for Recessed Full Floor PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...

  • Page 27: 54'-17" Monorail Spacing Layout For Recessed Full Floor

    6. Layouts 54'-17" Monorail Spacing Layout for Recessed Full Floor Bill of Materials 52'-8" Diameter 17" Spacing 16.05 m Diameter 43.18 cm Spacing Measurement in Inches Measurement in Centimeters Part # Length Rail # Section 1 Section 2 Section 3 A-22MONO Rail # Section 1 Section 2 Section 3 449.58...

  • Page 28: 54' Plank Layout For Recessed Full Floor

    6. Layouts 54' Plank Layout for Recessed Full Floor Figure 6C 54' Plank Layout for Recessed Full Floor PNEG-2064 54' Recessed Dura-Lok Plank and Support Manual...
  • Page 29 6. Layouts 54' Recessed Floor Plank Layout for Manual Length Length Plank # In Inch In Metric Plank # In Inch In Metric Plank A Plank B 91.44 2' - 8-1/2" 32.5 82.55 8' - 8-1/2" 104.5 265.43 10' - 10-1/2" 130.5 331.47 4' - 10-1/2"...

  • Page 30: 54' Bundle Layout For Recessed Full Floor

    6. Layouts 54' Bundle Layout for Recessed Full Floor NOTE: The 54' recessed floor is split up into two (2) bundles, two (2) of which are identical to each other. The split of the floor is staggered from one 7" plank to the next. The bundle is arranged so that the “A” plank is installed together with the “B”...

  • Page 31: Chapter 7 Warranty

    7. Warranty Limited Warranty - N.A. Grain Products The GSI Group, LLC. (“GSI”) warrants products which it manufactures, to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge).
  • Page 32 This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com...

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