Related Manuals for AGCO HayBoss G2 644A
Summary of Contents for AGCO HayBoss G2 644A
- Page 1 Operation Manual Model 644A,645A,650A & 651A 25 & 55 Gallon Automatic Preservative Applicator Forage Harvester 644A, 645A, 650A, 651A-16-OPR-BLE 12/18...
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Page 3: Table Of Contents
Harvest Tec 644, 645, 650 & 651 Operation Table of Contents PAGE Introduction Model Reference Chart Operation of Applicator 5-13 Bluetooth Operation Turn iPad On/Off Downloading Hay App Shutting Down the Hay App Bluetooth Receiver Device Selection Manual & Recommended Preservative Tab Descriptions Screen Menus Setup Mode... -
Page 4: Introduction
This applicator is designed to apply AGCO buffered propionic acid. *iPad Mini or iPad 3rd Generation (2012) or newer, running the current iOS operating system... -
Page 5: Operation Of Applicator
Bluetooth Operation Turn On / Off iPad using the Sleep/Wake button *(Info from Apple User’s Guide) Turn iPad on. Hold down the Sleep/Wake button until Apple logo appears. iPad will take a moment to load. You can lock iPad and put it to sleep when you’re not using it. Locking iPad puts the display to sleep, saves the battery, and prevents anything from happening if you touch the screen. -
Page 6: Shutting Down The Hay App
Shutting Down the Hay App To shut down the Hay App double click the home button (Figure A). This will show the open apps that are running on your iPad (Figure B). *Note: By pressing the home button one time to return to the home screen, the Hay App does not shut down. The system will however, stop applying preservative after 10 seconds. -
Page 7: Device Selection
Operating the Harvest Tec iPad App After installation of the Bluetooth Receiver (030-6672A) on to the applicator system, attach the power cord 006-6650TM to supply power. *Refer to the applicator installation manual for details on connecting the Bluetooth Receiver. When ready to operate your applicator system, open the Hay App on the iPad by selecting the Hay App icon. Device Selection The app will open to the Device Menu screen as shown below. -
Page 8: Manual & Recommended Preservative
Operating the Harvest Tec iPad App (continued) Demo Mode Selecting the 300 Demo or 600 Demo button (below) will allow you to view the different screens of the applicator without requiring connection to an applicator system. *This function is intended to be used as a visual aid, no values will be displayed. Manual Selection Selecting the Manual button (below) displayed to the right of the baler name will open the operation manual for your baler. -
Page 9: Tab Descriptions
Operating the Harvest Tec iPad App (continued) Once you have selected the baler you want to connect with from the Device Menu, the applicator main menu will display (below). Ensure the iPad Bluetooth function is turned on in the Settings App. *The applicator system will not appear under the Bluetooth Devices in the Settings App upon initial connection. -
Page 10: Screen Menus
Screen Menus Use the screen shots below to navigate through the operation screens. Automatic Mode Bluetooth Connection Indicator Green -DCP is connected Yellow -DCP connecting -DCP not connected Manual Mode Bluetooth Connection Indicator Green -DCP is connected Yellow -DCP connecting -DCP not connected -Pump is OFF -Pump is ON... -
Page 11: Setup Mode
Setup Mode Turn on Stroke Counter by selecting X, Scroll up or down to correct min/max Adjust min/max by selecting grey areas Indicates Stroke Counter is ON Select X to turn on options shown Indicates Crop Eyes are ON Only used if equipped with GPS Select grey area to change Select appropriate GPS unit Adjust alarm setting by selecting... -
Page 12: Job Records
Job Records Type desired Field Name, select Create *When RFV Equipped, Average RFV, Ave TDN/CA90% info will be added For Bale details select Bale Button Use arrows to change jobs shown... - Page 13 Job Records (continued) Select Download when wanting to Use arrows to change jobs shown. Pressing the Select or Select All tab to download job records to USB Stick Indicates selected jobs choose which job to download or delete. The Export allows you to send an When the Export page is opened the When all bales have been retrived, email a file with selected job records...
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Page 14: First Time And Annual Startup Instructions
First Time and Annual Startup Instructions THE UNIT MUST BE CHECKED OUT BEFORE FIELD OPERATION! Check and Prime the Pumps 1. Put 10 gal (5L) of water in tank and turn main ball valve on. 2. Inspect for any leaks or drips at this time. If any are found tighten or replace area or fitting. 3. -
Page 15: Setting Up The System For Initial Use
Setting Up the System for initial use with the iPad In this mode you will setup your initial application rate and baling rate. Application Rate After pushing the SETUP MODE key in the Main Menu screen, the top left screen will appear: 1. -
Page 16: Baling Rate
Baling Rate Settings After pushing the SETUP MODE key in the Main Menu screen, the screen on the left will appear: 1. On the setup mode screen press the BALING RATE key. 2. Press the grey number value to the right of AVG Bale Weight (Lbs). 3. -
Page 17: Operation Instructions
Operation Instructions Automatic mode will automatically apply product based on hay moisture content sensed by the moisture sensors and the operator’s presets. See SETTING UP SYSTEM FOR INITIAL USE to change any of these settings. Manual mode will apply preservative to the hay at a fixed rate regardless of the moisture. Automatic Mode After pushing the AUTOMATIC MODE key in the Main Menu screen, the following screen will appear: iPad... -
Page 18: Manual Mode
Manual Mode After pushing the MANUAL MODE key in the Main Menu screen, the following screen will appear: iPad 1. To pause the unit during operation select the Pause key. 2. Push the OVERRIDE key to turn on all three pumps at the same time for full output of the system. Use this mode when going through a short area of wet crop. -
Page 19: Job Records
Job Records After pushing the JOB RECORDS key in the Main Menu screen, the following screen will appear: 1. The job number will be displayed at the top center. The current job being viewed will always read "Job #: 0". Product used and average moisture content will be reset when the NEW JOB key is pressed. The job records screen will store up to 300 jobs allowing access previous jobs by using the up and down arrows. -
Page 20: Download Job Records
Download Job Records After pushing the JOB RECORDS key in the Main Menu screen, the following screen will appear: Prior to downloading job records a USB stick will need to be placed into the USB port on the applicator’s Dual Channel Processor (DCP). -
Page 21: Export Job Records
Export Job Records (emailing records) 1. To export the Job Records through an email or save to the iPad select the Export button 2. The list of job records you have created, will display in the middle of the screen and the individual bale information will begin to download automatically. - Page 22 Export Job Records (saving to iPad) 1. To export the Job Records through an email or save to the iPad select the Export button 2. The list of job records you have created, will display in the middle of the screen and the individual bale information will begin to download automatically.
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Page 23: Wiring Diagram
Wiring Diagram 1. Connect the tractor Power / Communication (006-6650TM) to the battery. The red power wire with the 50 amp fuse to the positive side (12 volt) of the battery. Connect the black ground wire to frame of tractor or negative side. -
Page 24: Common Questions
Common Questions 1. How do I turn the system on/off? Turn the key in the tractor to the on position. If the unit is in Standby Mode, press anywhere on the screen. To turn off, press the Standby key, wait for the screen to power down and turn off the key. 2. -
Page 25: Troubleshooting
Troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION Moisture reading errors (high or low) 1. Wire disconnected or bad 1. Reconnect wire. connection between star wheels and DCP 2. Low power supply to DCP 2. Check voltage at box. Min of 12V 3. Wet hay over 32% moisture 4. - Page 26 Select DCP for the moisture option in Can’t select moisture / preservative machine setup. See Communicating DCP not selected in baler software information on baler run screen through ISOBUS Monitor section in operation manual CNH software must see a stuffer Simulate a stuffer cycle on baler, or wait ‘?’...
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Page 27: Ipad Troubleshooting
iPad Troubleshooting iPad Symptom Troubleshooting iPad won’t turn on - Turn your iPad off and on. Press and hold the Sleep/Wake button for a few seconds until a red slider appears; then slide it. Press and hold the Sleep/Wake button to turn on again. -Reset your iPad. -
Page 28: Maintenance, Winter Storage
Maintenance 1. Clean the tip strainers and main strainer every 10 hours of operation or more frequently if required. 2. Depending on the product being used, the system may need to be flushed with water at a regular interval (consult with manufacturer of the chemical). If Harvest Tec product is being used, flushing is not necessary. -
Page 29: Pin Outs
Pin Outs A. Communication and power harness Pin 1 Can 12 volt Pin 2 Battery 12 volt Pin 3 Orange Keyed power Pin 4 Not Used Pin 5 Yellow Comm channel OL Pin 6 Green Comm channel OH Pin 7 Not used Pin 8 Black... - Page 30 Pin Outs (continued) F. End of bale sensor on DCP Pin1 Brown Sensor power Pin2 Blue Sensor ground Pin3 Not used Pin4 Black Signal from sensor G. Moisture and Bale rate sensor connector on DCP Pin 1 Not used Pin 2 Not used Pin 3 Not used...
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Page 31: Parts Breakdown
Parts Breakdown Model 644 Base Kit Ref# Description Part # Ref# Description Part # Tank 005-9203SQ Tank Saddle 001-4703X Tank lid 005-9022H Tank fitting 005-9100 Tank straps 001-4402 Pump Plate Mount 001-4647 Model 645 Base Kit 1, 2 Ref# Description Part # Ref# Description Part #... -
Page 32: Model 650 & 651 Base Kit
Harvest Tec Model 650 Base Kit Ref# Description Part # Ref# Description Part # Tank 005-9203 Saddle 001-4703 Straps 001-4402 Tank Cap 002-9022C Tank Fitting 005-9100 Tank Gasket 002-9022CG DCP mount 001-4703BPM Model 651 Base Kit Ref# Description Part # Ref# Description Part #... -
Page 33: Pump Plate
Parts Breakdown for Pump Plate Ref# Description Part# Pump plate 001-4646D Mounting Bracket 001-4646C Pump 007-4120H Street elbow fitting 003-SE38 Nipple fitting 003-M3838 Check valve 002-4566F Elbow fitting 003-EL3812 Tee fitting 003-T3812HB Flow meter assembly 006-4725A Straight fitting 003-A1212 Elbow fitting 003-JEL1238 Filter bowl assembly 002-4315-100... -
Page 34: Star Wheels, Bale Rate Sensor, And Hoses
Parts Breakdown for Star Wheels, Bale Rate Sensor, and Hoses Description Part# Description Part# Washer (per side) 006-4642K Bale rate & moisture cable 006-7303HS Dust Seal (per side) w/006-4642K Bale rate sensor 006-7303S Snap Ring (per side) w/006-4642K Bale rate sensor holder 001-4644SS Swivel 006-4642A... -
Page 35: Control Boxes And Wiring Harnesses
Control Boxes and Wiring Harnesses Description Part# Power & communication tractor 006-6650TM Pump controller harness (650 & 645) 006-5650FC Pump controller harness (651) 006-5650F2M Power & communication baler 006-6650LS2 Pump controller 006-5672 Dual Channel Processor (DCP) 006-6671SS Terminating resistor 006-5650Z Optional ISOBUS Tractor Plug (not included) 006-6670A Bale rate timer... -
Page 36: Installation Kits
Model 4410B Installation Kit Ref Description Part# Description Part# Spray shield 001-4426 Tip (silver) 004-T650033-SS Straight fitting 003-A1414 Tip (silver) 004-T110015-SS 003-TT14SQ Tip (silver) 004-T11003-SS Hose 002-9016 9 ft Elbow 003-SE14F Elbow 003-EL1414F Hose clamp 003-9002 Check valve 002-4564XB Female disconnect 004-1207H Washer 004-1207W Tip strainer... -
Page 37: Model 4415B-So
Harvest Tec Model 4415B-SO Installation Kit Description Part# Description Part# Spray shield 001-4425C Tip (blue) 004-TX-SS-4 Drill guide 003-M3814NB Tip (green) 004-TX-SS-10 Elbow 003-EL3814NB Tip (brown) 004-TX-SS-18 Tip strainer 004-4213-100 Nozzle cap 004-BC12 Hose bracket 001-4425B Jiffy clip 008-9010 Hose clamp 003-9003 Tip box 008-9001... -
Page 38: Model 4415B
Harvest Tec Model 4415B Installation Kit Description Part# Description Part# Inside reach rod 001-4405 Spray shield 001-4425C Drill guide 003-M3814NB Outside reach rod 001-4404 Elbow 003-EL3814NB Mounting bracket 001-4406 Tip strainer 004-4213-100 Tip (blue) 004-TX-SS-4 Nozzle cap 004-BC12 Tip (green) 004-TX-SS-10 Hose bracket 001-4425B Tip (brown) -
Page 39: Model 4416B
Model 4416B Installation Kit Description Part # Description Part# Saddle Legs 001-4703Q 1/4" Female Disconnect 004-1207H Spray Shield 001-4424A2 Shut off cap 004-1207F Plug 003-F14 Tip Strainer (200 mesh) 004-1203-200 Manifold Block 001-4435NSB Female coupler 004-1207G 1/2” Otiker Clamp 003-9008 Hose bracket 001-4720 1/4"... -
Page 40: Model 4485B
Model 4485B Installation Kit Ref Description Part# Ref Description Part# Shield holder 001-4424B Tip (silver) 004-T650033-SS Spray shield 001-4424A Tip (silver) 004-T110015-SS Elbow 003-SE14F Tip (silver) 004-T11003-SS Straight fitting 003-A1414 Hose 002-9016 9 ft Elbow 003-EL1414F 003-TT14SQ Hose clamp 003-9002 Check valve 002-4564XB Female disconnect 004-1207H... -
Page 41: Model 4502B
Model 4502B Installation Kit Description Part # Description Part# Straight fitting 003-A1414 Tip (silver) 004-T650050-SS 003-TT14SQ Tip (silver) 004-T110015-SS Elbow 003-SE14F Tip (silver) 004-T11004-SS Elbow 003-EL1414F Hose 002-9016 Hose clamp 003-9002 Check valve 002-4564XB Female disconnect 004-1207H Washer 004-1207W Tip strainer 004-1203-200 Hose bracket 001-4720... -
Page 42: Model 4506B
Model 4506B Installation Kit Description Part # Description Part# Straight fitting 003-A1414 004-T650050-SS 003-TT14SQ 004-T110015-SS Elbow 003-EL1414F 004-T11004-SS Elbow 003-SE14F Hose 002-9016 Hose clamp 003-9002 Check valve 002-4564XB Female disconnect 004-1207H Washer 004-1207W Tip strainer 004-1203-200 Hose bracket 001-4720 Female coupler 004-1207G Elbow 003-EL1414... -
Page 43: Model 4507B
Model 4507B Installation Kit - Three Tie Balers Description Part # Description Part# Straight fitting 003-A1414 004-T650050-SS 003-TT14SQ 004-T110015-SS Elbow 003-SE14F 004-T11004-SS Elbow 003-EL1414F Hose 002-9016 9 ft Hose clamp 003-9003 Check valve 002-4564XB Female disconnect 004-1207H Washer 004-1207W Tip strainer 004-1203-200 Hose bracket 001-4720... -
Page 44: Optional Ipad Mini Mounting Kit
Optional iPad Mini Mounting Kit (030-2014MK) Description Part # Suction cup mount 001-2012SCM Ram mount 001-2012H iPad Mini spring load cradle (Mini 4) 001-2012SLC 16 gauge power wire 006-4723P Female spade connector Hardware Eye loop connector Hardware iPad Mini Charger 12V 001-2012P iPad Mini 4 case 001-2012C4... -
Page 45: Optional Ipad Display Kit
Optional iPad Display Kit (030-4670DK) Description Part # Ref Description Part # Suction cup mount 001-2012SCM iPad Mini Charger 12V 001-2012P Ram mount 001-2012H iPad Mini 4 case 001-2012C4 iPad Mini spring load 001-2012SLC iPad Mini 4 006-4670IP cradle (Mini 4) 16 gauge power wire 006-4723P 4 amp fuse... -
Page 46: Notes
Notes... -
Page 47: Warranty Statement
Harvest Tec Inc. Warranty and Liability Agreement Harvest Tec, Inc. will repair or replace components that are found to be defective within 12 months from the date of manufacture. Under no circumstances does this warranty cover any components which in the opinion of Harvest Tec, Inc. - Page 48 HARVEST TEC, INC. P.O. BOX 63 2821 HARVEY STREET HUDSON, WI 54016 PHONE: 715-386-9100 1-800-635-7468 FAX: 715-381-1792 Email: info@harvesttec.com...
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