Siemens SINAMICS SH150 Operating Instructions & Installation Instructions
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Siemens SINAMICS SH150 Operating Instructions & Installation Instructions

Siemens SINAMICS SH150 Operating Instructions & Installation Instructions

Medium-voltage drive
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Edition
05/2020
Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS SH150
Type 6SL3805
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS SH150

  • Page 1 Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS SH150 Type 6SL3805 Edition 05/2020 www.siemens.com/drives...
  • Page 2 19.06.2020 09:42 V14.00...
  • Page 3 Introduction Safety instructions Description Medium-Voltage Drive Preparations for use SINAMICS SH150 Type 6SL3805 Assembly Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal Service & Support Technical data and drawings Quality documents Additional documents Edition 05/2020...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Re-cooling unit ........................30 3.7.1 Cooling unit requirements ......................30 3.7.2 Operating principle of the re-cooling unit ................31 3.7.3 The internal deionized water circuit..................31 Components...........................32 3.8.1 Control Unit ..........................32 3.8.2 Power Stack Adapter ......................32 3.8.3 Terminal Modules........................34 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 6 Checking the shock and tilt indicators inside the cabinet............53 Storage...........................53 4.5.1 Emptying the drive .........................53 4.5.2 Storing a device ........................54 4.5.3 Storing fans ..........................55 Assembly ..............................57 Safety instructions for assembly ....................57 Screwing the transport units together ..................58 Connect to the foundation ......................59 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 7 Indicating and rectifying faults....................84 8.4.2 Diagnostics via LEDs ......................85 8.4.2.1 LEDs of the Power Stack Adapters..................85 8.4.2.2 LEDs of the Sirius safety relay ....................86 Maintenance ...............................87 Safety instructions for maintenance ..................87 Grounding the system ......................89 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 8 Information according to Article 33 of the REACH regulation ..........117 11.2 Disposing of packaging material ..................117 11.3 Removing device components and old devices ..............118 Service & Support.............................119 Technical data and drawings........................121 Standards and regulations ....................121 Environmental conditions .....................122 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 9 Securing the lifting rods.......................48 Figure 4-5 Transporting a transportation unit (still in packaging) with a crane ..........50 Figure 4-6 Example: Label with instructions for opening the doors ..............52 Figure 5-1 Screwing the cabinets together ....................59 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 10 Removing a power cell, step 12 ....................108 Figure 9-11 Example diagram: Capacitance of the capacitor bank ..............109 Figure 9-12 Replacing the water sensors .....................112 Figure 9-13 Remove the operator panel.......................113 Figure 9-14 Card slots ..........................114 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 11: Introduction

    ● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 12 Introduction 1.1 About these instructions SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 13: Safety Instructions

    To ensure your own personal safety as well as to avoid material damage, always comply with the safety-relevant instructions when carrying out any work. Also carefully comply with the 5 safety rules according to EN 50110‑1 "Working in a no-voltage state" in the specified sequence. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 14: Safe Handling

    If the connection to the motor is not isolated or grounded, these voltages can also remain. Touching live parts can result in death or serious injury. ● Before opening the doors, wait until the connected machine has come to a standstill. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 15 Contact with the parts mentioned can result in death, serious physical injury or damage to property. ● Observe the instructions regarding installation and operation. ● Always take protective measures before touching any components. ● Do not remove any covers. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 16: Electromagnetic Fields In Electrical Power Engineering Installations

    The functioning of cardiac pacemakers could be impaired by electromagnetic fields. Death or serious physical injury can result. ● It is therefore not permissible for people with pacemakers to stand close to the device. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 17: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings. Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 18: Information For Persons Responsible For Plants And Systems

    ● The operating instructions and the complete product documentation are always available when carrying out any work. ● The technical data as well as the specifications relating to the permissible installation, connection, ambient and operating conditions are taken into account at all times. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 19: Grounding Concept

    Select the highest cross-section of the protective grounding conductor from one of the following variants: – According to local wiring regulations – Calculated according to IEC 60364-5-54, 543.1 – Half a phase conductor cross-section SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 20: Installation Site Safety

    ● Display adequate hazard warning notices on the installation. ● Place barriers around hazardous areas. ● Take measures, e.g. using shields, to reduce electromagnetic fields at their source. ● Make sure that personnel are wearing the appropriate protective gear. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 21: Requirements For The Circuit Breaker Provided By The Customer

    According to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 22 – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 23: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
  • Page 24 2.9 Security information "SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https:// support.industry.siemens.com/cs/ww/de/view/109751848/en). "Security Guidelines for SIMATIC HMI devices" Manual Notes relating to Industrial Security for HMI devices are available here. (https://support.industry.siemens.com/cs/de/en/view/109481300) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 25: Description

    The door interlocking system prevents access to the power unit while operational. The following conditions must be fulfilled in order to open the doors: For additional information, see Chapter "Opening the device (Page 90)". SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 26: External Safety Components

    ● Protection against communication failure between the closed-loop control and the power unit 3.2.4 Protection and monitoring functions for external components Transformer and motor can be monitored in the device. A fast protective shutdown that you can activate for external problems, e.g. short-circuits, is present. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 27: Design

    ① ⑤ Circuit breaker DC link actual value sensing ② ⑥ Drive transformer Active Line Module ③ ⑦ Basic Line Module Inverter (IGBT) ④ ⑧ Diode rectifier Actual value sensing Figure 3-1 Drive design SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 28: Control Module

    In this case, the line voltage fluctuations must remain within the permissible tolerance range. The Active Line Module is built in M2C technology with IGBT semiconductors. Active Line Modules employing M2C technology draw a virtually sinusoidal current from the supply system SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 29: Figure 3-3 Block Diagram: Active Line Module Employing M2C Technology

    ① Branch (identical power cells connected in series) ② Power cell ③ Bypass switch (optional) ④ Actual value acquisition ⑤ Branch reactor Figure 3-3 Block diagram: Active Line Module employing M2C technology SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 30: Re-Cooling Unit

    ● Provide a leakage-water monitoring for the raw water, e.g. by measuring the water level in the expansion tank. The monitoring function must be tested during the routine test of the re- cooling unit. ● Procure timely any consumables and spare parts from the supplier of the re-cooling unit. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 31: Operating Principle Of The Re-Cooling Unit

    ● Content of metals from the ammonium sulfide group (iron, co‐ balt, nickel, chrome, manganese) ● Content of sulfur chloride and nitrogen compounds Content of oxidizable, organic substances Max. a quantity equivalent to the usage of 30 mg/l potassium per‐ manganate KMnO4 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 32: Components

    This is where the galvanic isolation (electrical coupling via light) between the power unit and the open-loop controller takes place. Data is exchanged between the Power Stack Adapter and the Control Unit via the DRIVE-CLiQ high-speed serial communication interface. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 33: Figure 3-4 Interface Overview Of Power Stack Adapter 5

    X51 to X56, X151 to X156, X61 to X66, X161 to X166 Figure 3-4 Interface overview of Power Stack Adapter 5 See also DRIVE-CLiQ interface (Page 40) LEDs of the Power Stack Adapters (Page 85) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 34: Terminal Modules

    ① IGBT module ② Capacitor bank Figure 3-5 Power cell See also Replacing a power cell (Page 105) 3.8.5.1 IGBT module Every IGBT module comprises the following components: ● Cooling plate ● Two IGBTs SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 35: Capacitor Bank

    The device cannot be switched on again until all the doors are closed. The doors remain interlocked if the auxiliary voltage fails. For more information on this topic, see section "Repair" in the "Maintenance" chapter. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 36: Precharging

    Detailed information about interconnecting the actual value sensing modules is provided in the circuit manual. The component mounting locations are provided in the layout diagram. See also Replacing the AVT combination module (Page 101) Replacing the current transformer (Page 102) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 37: Touch Screen Operator Panel

    DC/DC converters are used to provide a stable and safe 24 V power supply of the external customer connections. Detailed information about connecting the DC/DC converter is provided in the circuit manual. The mounting location is provided in the layout diagram. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 38: Line Filter

    ● Open-loop and closed-loop control Refer to the drive technical data for auxiliary power supply current rating. The terminal assignment is provided in the circuit diagram of the drive. See also Connecting the auxiliary voltage (Page 73) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 39: Ac Auxiliary Voltage Supply

    The cooling circuit dissipates the semiconductor losses. The water flows into the cooling circuit through the inlet pipe. The water is heated by the waste in the semiconductors. The water flows out through the return pipe. See also Connecting the water circuits (Page 63) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 40: Electrical Interfaces

    DRIVE-CLiQ interface Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 41 Description 3.9 Interfaces Signal name Technical data + (24 V) Power supply M (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interface: Molex, order number: 85999-3255. The maximum DRIVE-CLiQ cable length is 50 m. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 42 Description 3.9 Interfaces SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 43: Preparations For Use

    (responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. SINAMICS SH150 6SL3805...

  • Page 44: Checking The Load Handling Attachments

    If the load suspension devices and lifting gear are damaged or not correctly secured, then the equipment may fall while being lifted and transported. This can result in death, serious injury or material damage. ● Inspect the load handling attachments and lifting gear before use. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 45: Transport

    ● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Material damage caused by vibration Significant vibration during transportation and shocks when setting down can damage the equipment. ● Avoid vibrations and shocks. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 46: Observe Center Of Gravity

    ● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 47: Transport With A Crane

    This can result in death, serious injury or material damage. ● Use suitable lifting rods for transporting. The weight of the cabinet is indicated on the rating plate. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 48: Figure 4-3 Lifting Bar Label

    5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 49: Transporting Transportation Units Packed In Boxes

    To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 50: Unpacking The Cabinets

    ● Carefully comply with the instructions for storage in Chapters "Storage" and "Technical data and drawings". ● Remove the packaging immediately prior to installation. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 51: Removing Load Securing Devices

    Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site. Observe the guidelines described in the section "Transport with a crane." SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 52: Opening Doors In Preparation For Use

    4. Remove the screwdriver from the opening. 5. Open the doors. After opening the doors, remove the label with the instructions for safety reasons. The label is only required for opening the doors the first time. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 53: Checking The Shock And Tilt Indicators Inside The Cabinet

    3. Then tighten the screws again. 4. At one of the flanges of the cabinet piping, connect oil-free compressed air or a nitrogen bottle. Use a suitable transition element. Blow out any residual water. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 54: Storing A Device

    – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.

  • Page 55: Storing Fans

    Even if the fan is not used, the bearing grease ages. The utility of the fan can be impaired. ● Rotate the fan at least once a year. ● Do not store the fan for longer than two years before commissioning. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 56 Preparations for use 4.5 Storage SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 57: Assembly

    ● Then keep the doors closed. ● The device must be professionally cleaned in the event of pollution in the form of conductive dust particles (e.g. from welding work). Contact the service center in this regard. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 58: Screwing The Transport Units Together

    To screw the transport units together, you will need the following mounting hardware: ● Hexagon nuts ISO 4032-M8-8 A2L ● Contact washers SN70093-8-FSt-mechZn-f ● Threaded pin M8 x 15.5 ● Self-adhesive sealing strips SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 59: Connect To The Foundation

    Information on mounting holes and their fixing dimensions are specified in the dimension drawing. Install the transport units in accordance with the specifications provided in the accompanying dimension drawings. When doing this, maintain the specified distance between the top of the cabinet and the ceiling. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 60: Connecting Cabinets

    Connecting the interface terminals of several cabinets If the power section comprises several transport units, connect the cabinet interfaces with one another. The interface cable is located at the bottom section of the cabinet. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 61: Connect The Dc Cable

    3. Place an ISO 7089 washer and an SN60727 spring washer at the end of the screw. Alternatively, instead of the washer and the spring washer, you can use a spring washer according to DIN 6796. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 62: Ensuring Cooling Air

    Make sure that the air that is supplied is free of dust or any other electrically conductive material. Avoid environmental conditions that could cause condensation. Seal the cable connector panels from the top. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 63: Connecting The Water Circuits

    Only use the supplied connecting pipes. ③ Hand-tighten the union nut of the connecting pipe for the inlet and return pipes. ① Inlet (blue) ② Return (red) ③ Union nut Figure 5-6 Water piping SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 64 Assembly 5.6 Connecting the water circuits To establish the connection of the raw water circuit, observe the details in the dimension drawing. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 65: Electrical Connection

    Arcing can occur if cables are not routed in the supplied cable channels. This can result in death, serious injuries or material damage. ● Use the cable ducts and cable entries on the roof to route the cables when electrically connecting the cabinets. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 66 Interference, for example, will result in the device not behaving as expected. When connecting and routing power and signal cables, observe the instructions provided in chapter "Electromagnetic compatibility (Page 67)". SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 67: Electromagnetic Compatibility

    Unshielded cables for > 25 V AC and ≤ 230 V AC – Class 3: Unshielded cables for > 230 V AC/V DC and ≤ 1000 V AC/DC – Class 4: Unshielded cables for > 1000 V AC/DC SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 68 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 69 ● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 70: Potential Concept

    Figure 6-3 Potential concept Cable cross-sections Table 6-1 Cable cross-sections Object Cross-section Remark Power cable Max. 240 mm max. 4 per terminal 500 kcmil (MCM) Cabinet protective conductor Max. 120 mm² 250 kcmil (MCM) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 71: Connecting Ground

    ② grounding busbar ③ ② 2. Connect the grounding cable of the foundation to the grounding busbar ① Foundation ② Grounding busbar ③ Grounding cable ④ PE protective conductor Figure 6-4 Connecting_grounding cable SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 72: Laying The Signal Lines

    2. Connect the shield and secure the cable. You can find further information on this in the “Electromagnetic compatibility" section. 3. Seal the cable routing according to the degree of protection required. See also Electromagnetic compatibility (Page 67) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 73: Connecting The Auxiliary Voltage

    With options C30 - C49, the auxiliary voltage can be drawn from the matching transformer. You will find detailed information in the terminal diagram or in the circuit manual under "Technical specifications and drawings." See also Technical data and drawings (Page 121) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 74: Connecting Power Cables

    Thermal destruction of the power cable Cables that have not been properly secured at the connection point, represent a high electrical transition resistance, which can result in thermal destruction. ● Tighten the screws with the specified torques (Page 99). SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 75: Procedure

    8. Attach the nuts and, if necessary, the washers. Tighten the nuts with a torque of 50 Nm. ③ 9. Expose the cable shield. Secure the cable on the cable support bar using cable clips SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 76: Shield Connection

    Only connect shield 1 on the drive side to the PE shield busbar. Do not connect the shield on the transformer side. Output side Connect shield 1 at the drive to the PE shield busbar. Connect shield 2 at the motor. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 77: Connecting The Re-Cooling Unit To The Drive

    Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-8 Schematic diagram: Fastening the cable ties SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 78 Electrical connection 6.11 Fastening the cable ducts with cable ties SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 79: Commissioning

    ● Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service &...

  • Page 80: Starter Software

    STARTER software is used to commission the drive. You perform the following using STARTER: ● Commissioning ● Testing ● Drive optimization ● Diagnostics The STARTER software is available in SIOS under the following link:hot‐ spot text (https://support.industry.siemens.com/cs/ww/en/view/26233208) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 81: Operation

    ● The company operating the plant or system is responsible for the consequences when the device is still operated after a ground fault has been identified. Carry out a risk analysis. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 82: Operating The Converter

    Monitoring functions and protective functions The drive features hardware and software functions that protect it against faults and damage caused by impermissible operating statuses or hardware malfunctions. The monitoring elements provide internal microprocessor-controlled monitoring and remote device monitoring. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 83: Insulation Monitoring

    ● Limit value 2: Insulation resistance < 100 kΩ = Signal 2 (fault) The signals are issued to STARTER and output on the operator panel. Further information about the wiring is contained in the circuit manual. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 84: Tripping Of The Circuit-Breaker In Case Of Undervoltage

    Faults are displayed as follows: ● By illuminating the red LED "FAULT" Additionally, a note relating to the cause of the alarm is displayed in the status bar of the operator panel. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 85: Diagnostics Via Leds

    Firmware download is complete. Waiting Carry out a POWER ON. light for POWER ON. Green/ Flashing light Component recognition via LED is acti‐ orange vated. The color depends on the LED state when component recognition is activated. Red/orange SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 86: Leds Of The Sirius Safety Relay

    ○ ○ Not actuated Not actuated Open Fault ☀ ○ ○ Open ● Relay jammed ● Motor contactor jammed ● Defect in electronics ○ ○ ○ Cross-circuit/ground fault in EMERGENCY STOP circuit/no supply voltage SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 87: Maintenance

    Using non-approved spare parts can affect the function of the equipment and damage it. Third- party spare parts and unapproved spare parts may not meet the requirements. ● Only use spare parts that have been approved by the manufacturer. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 88 Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.

  • Page 89: Grounding The System

    ① 2. Secure the terminals of the grounding harness to the upper fixed spheres Attaching the grounding spider ① Upper fixed spheres ② Lower fixed sphere Figure 9-1 Schematic diagram: Attaching the grounding spider SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 90: Opening The Device

    ● The five safety rules (Page 13) must be observed. If the auxiliary voltage fails, you can only unlock the doors manually. To unlock the doors, proceed as described in the chapter titled "Preparation for use". SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 91: Preventive Maintenance

    Instructions. sonnel Check the cooling system. Owner After 30,000 operating See the specifications in the Op‐ hours erating Instructions. Check the spare parts. Siemens Annually If necessary reorder spare parts. service per‐ sonnel SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 92: Visual Inspections

    9.4.3.2 Checking the isolating clearances ● Slight, dry, non-conducting contamination is permitted. ● Remove contamination caused by dust in conjunction with high humidity. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 93: Checking Hoisting Solenoids And Security Bolts

    ● Replace any defective parts immediately. 9.4.3.7 Inspecting door limit switches ● Inspect the door limit switches regularly for contamination and corrosion. ● Also verify that the the door limit switches function correctly at regular intervals. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 94: Checking The Cooling Circuit

    30,000 hours. Replace the fan timely in order to maintain the reliable functioning of the cabinet unit. Note If a DC bus is available, the fan must be removed from the back. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 95: Replacing Fans, From The Front

    The fans are heavy. The fans can fall if incorrectly handled. This can cause injury and material damage. ● Please take special care when removing the fans from the drive. Installing the fan Install the fan in reverse order. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 96: Replacing Fans, From The Back

    The fans are very heavy. They can cause injury or material damage if handled improperly. Please take special care when removing the fans from the drive. Installing the fan Install the fan in reverse order. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 97: Cleaning

    ● Use neither brass, bronze, or steel-wire brushes nor cloths or steel wool interwoven with copper wire. Repair When carrying out any work, carefully observe the information provided in Chapter "Safety instructions (Page 13)". SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 98 Measures in the event of an error It is not possible to fully test repairs that are carried out on site. Return the defective module back to the manufacturing plant for repair. The relevant address is available from your Siemens contact person.

  • Page 99: Components That Can Be Replaced

    ● CompactFlash card ● Low-voltage components (e.g. anti-condensation heating, fans, contactors) 9.7.2 Torques The following table contains the default values. If the replacement of a component requires different torques, they are specified in the associated sections. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 100: Table 9-3 Tightening Torque For Screws

    0.25 M3.5 11.5 11.5 22.1 22.1 11.5 26.6 31.0 15.9 34.5 63.7 42.5 159.3 265.5 Observe the tightening torques of the terminal manufacturer and the test torques according to DIN EN 60999-1, VDE 609-1 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 101: Replacing The Avt Combination Module

    Example of an AVT combination module Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 102: Replacing The Current Transformer

    When doing so, keep a firm grip on the busbar to ensure it does not fall. 7. Pull the busbar out to the front. When doing so, be aware of the cables connected to the second current transformer. 8. Remove the current transformer from the bottom. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 103: Replacing The Precharging Transformer

    2. Install the new transformer in the reverse order to when you removed it. Comply with the specified torque (Page 99) of the fastening screws. When attaching the connecting cables ensure that the cables do not twist. 3. Check that the precharger is working correctly. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 104: Replacing The Precharging Rectifier

    The cables are equipped with Faston connectors. Make a note of the core markings. When installing the new module, note the core markings for the cables. 4. Remove the module. Installing a module Install the new module in the reverse order to when you removed it. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 105: Replacing A Power Cell

    Damage to components when using impact screwdrivers Even with the correct torque, components can be damaged when using an impact screwdriver. This can cause the device to fail. ● Never use an impact screwdriver. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 106 (M5 x 16) of the upper retaining strip. ④ 6. Remove the screws (M5 x 16) of the upper retaining strip. 7. Remove the upper retaining strip. Figure 9-7 Removing a power cell, steps 1 - 7 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 107 10.Remove the gating unit by withdrawing it to the front. Figure 9-8 Removing a power cell, steps 8 - 10 ⑨ 11.Remove the screws (M4 x 10). Withdraw the plate towards the front. Figure 9-9 Removing a power cell, step 11 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 108 ⑩ ⑪ 12.Loosen the bolted connection (M8 x 30). Remove the screw (M8 x 16) of the capacitor bank. Figure 9-10 Removing a power cell, step 12 13.Withdraw the capacitor bank towards the front. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 109 It is not permissible to individually replace capacitors in the capacitor bank. If this is not observed, this can result in malfunction. ● Only replace the complete capacitor bank. Installing a power cell Execute the steps described in the section "Removing the power cell" in the reverse order. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 110 ● If the locking ring cannot be inserted, then check whether the water coupling is correctly inserted and interlocked. Note Ventilating the deionized water circuit Vent the deionized water circuit after replacing a power cell. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 111: Replacing A Diode Stack

    ● Before replacing a water sensor, empty the entire water circuit and blow out the piping. ● Before screwing into the adapter element, seal the outer thread using LOCTITE 586- AVX(ROHRD)RT sealant. The Siemens order number for the sealant is 534032. SINAMICS SH150 6SL3805...
  • Page 112 4. For the temperature sensor, attach the cables directly to the sensor. ② 5. Lock the sensor by using the two screws to screw the cover to the sensor. Note Ventilating the deionized water circuit Vent the deionized water circuit after replacing a water sensor. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 113: Replacing The Tp900 Operator Panel

    (9 x) of the fastening clips. Remove the mounting clips. Withdraw the operator panel from the cabinet door towards the front. 6. Fit a new operator panel. Fasten the operator panel. 7. Connect the cables. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 114: Replacing The Compactflash Card

    ● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card.

  • Page 115: Spare Parts

    ● Only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (https://www.lda-...
  • Page 116 Spare parts SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 117: Disposal

    The disposal of packaging is controlled by country-specific laws. If in doubt, ask your local disposal specialists or contact the local authorities. The packing material consists of the following components: ● Wooden frames ● Wooden pallets ● Polyethylene foil ● Plywood ● Plastic ● Silica gel SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 118: Removing Device Components And Old Devices

    ● Ground the device ● For old equipment, observe the information in the "Transport" chapter. For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors ● PCBs ● Electronic components SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 119: Service & Support

    You can find your local partner here (https://www.lda-portal.siemens.com/siemlda/en/contact/ form). Please have the following data ready: ● Type (MLFB) ● Serial number You can find this data on the rating plate. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 120 Service & Support SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 121: Technical Data And Drawings

    The equipment can cause electromag‐ netic interference when it is connected to the public network. The essential requirements placed on EMC protection for the drive system should be se‐ cured using an EMC plan at the customer site. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 122: Environmental Conditions

    Storage with suitable packag‐ Transport with suitable pack‐ Operation aging Class 1M11 according to 2M4 according to 3M1 according to DIN EN 60721‑3‑1 DIN EN 60721‑3‑2 DIN EN 60721‑3‑3/A2:1997 (IEC 60721‑3‑1) (IEC 60721‑3‑2) (IEC 60721‑3‑3/Ed2.2:2008) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 123: Table B-4 Other Ambient Conditions

    (no occurrence of salt mist) Mechanically active substan‐ 1S1 according to DIN EN 2S1 according to DIN EN 3S1 according to DIN EN ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3) SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 124 Technical data and drawings B.2 Environmental conditions SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 125: Quality Documents

    You can find all quality verifications relating to the device, such as declarations on the conformity of the device with directives or specifications in the "Quality documents" in a separate part of this manual. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 126 Quality documents SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 127: Additional Documents

    Additional documents In addition to these operating instructions, further documents are provided that contain more information on commissioning and service. SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 128 Additional documents SINAMICS SH150 6SL3805 Operating Instructions 05/2020...

  • Page 129: Index

    Undervoltage trip, 21, 84 Grounding point, 68 Cleaning aluminum parts, 97 Insufficient grounding, 60, 71 Commissioning software, 80 Protective ground conductor, 19, 71 CompactFlash card Shield busbar, 19, 71 Replacing, 114 Shield connection, 68 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 130 Replacing the precharging rectifier, 104 Voltage-source DC link drive., 29 Replacing the precharging transformer, 103 Protection and monitoring functions External components, 26 REACH regulation, 117 Re-cooling unit Conductivity of the deionized water, 94 Connecting the cooling circuit, 63 SINAMICS SH150 6SL3805 Operating Instructions 05/2020...
  • Page 132 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY...

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