Clarke CAT102 Operation & Maintenance Instructions Manual

Clarke CAT102 Operation & Maintenance Instructions Manual

1/2” heavy duty impact wrench

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1/2" HEAVY DUTY IMPACT WRENCH
1/2" HEAVY DUTY IMPACT WRENCH
MODEL No: CAT102
Part No: 3110858
OPERATION & MAINTENANCE
INSTRUCTIONS
0507

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Summary of Contents for Clarke CAT102

  • Page 1 1/2” HEAVY DUTY IMPACT WRENCH 1/2” HEAVY DUTY IMPACT WRENCH MODEL No: CAT102 Part No: 3110858 OPERATION & MAINTENANCE INSTRUCTIONS 0507...
  • Page 2: Specifications

    Part No ..............3110858 Please note that the details and specifications contained herein, are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. Always consult the machine’s data plate...
  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS IMPORTANT FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT • Keep the work area clean and tidy. • Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 4 SAFETY PRECAUTIONS • Always disconnect from the air supply when: Performing any maintenance The impact wrench is not in use. The impact wrench will be left unattended. Moving to another work area. Passing the impact wrench to another person. • Never use the impact wrench if it is defective or operating abnormally.
  • Page 5: Air Supply

    PARTS Anvil Direction Selector Trigger Air Inlet Air Regulator AIR SUPPLY WARNING! COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE THOROUGHLY FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY. • Use only clean, dry, regulated compressed air as a power source for the impact wrench.
  • Page 6: Recommended Air Supply Connection

    Your impact wrench is now ready for use. You can fit a whip hose with a quick fit coupling if required (available from your Clarke dealer.) WARNING! COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE THOROUGHLY FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND...
  • Page 7: Fitting The Impact Socket

    OPERATING INSTRUCTIONS WARNING! WAIT UNTIL THE ANVIL HAS STOPPED ROTATING BEFORE OPERATING THE DIRECTION CONTROL SWITCH. USING THE DIRECTIONAL CONTROL BUTTON The direction control button should be used as follows. For normal tightening, the impact wrench should be operated in the forward (F) direction.
  • Page 8: Adjusting The Power

    OPERATING INSTRUCTIONS ADJUSTING THE POWER To adjust the power, set the air regulator to one of the 4 settings avalaible. 1 (Low) - 4 (High). Air Regulator OPERATING THE IMPACT WRENCH Locate the socket over the nut to be tightened or loosened.
  • Page 9: Maintenance

    Drain water from air tank, air line and compressor. • Pour a few drops of CLARKE Air Line Oil, into the air inlet. This should be carried out regardless of whether or not an air line lubricator is used. If an Air line lubricator is not used, this procedure should be repeated after every two to three hours of use.
  • Page 10: Parts Diagram

    PARTS DIAGRAM PARTS LIST Index Part Description Index Part Description KL290025 Valve Stem KL004202 Oil Seal KL000107 Cap Screw KL250034 Bushing KL003801 Steel Ball KL001802 Spring Washer KL250023 Spring KL290002D Hammer Case KL290023B Front Gasket KL250024A Air Inlet (1/4"PF) KL250029 KL302010 Anvil Bushing KL250028...
  • Page 11: Hand-Arm Vibration

    HAND-ARM VIBRATION Employers are advised to refer to the HSE publication “Guide for Employers”. All hand held power tools vibrate to some extent, and this vibration is transmitted to the operator via the handle, or hand used to steady the tool. Vibration from about 2 to 1500 herz is potentially damaging and is most hazardous in the range from about 5 to 20 herz.

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