Clarke CAT117 Operating & Maintenance Instructions

Clarke CAT117 Operating & Maintenance Instructions

Impact wrench kit

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IMPACT WRENCH KIT
MODEL NO: CAT117
PART NO: 3110873
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC0220 - rev 2

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Summary of Contents for Clarke CAT117

  • Page 1 IMPACT WRENCH KIT MODEL NO: CAT117 PART NO: 3110873 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0220 - rev 2...
  • Page 2: Specification

    INTRODUCTION Thank you for purchasing this CLARKE Impact Wrench kit. Please read all of the safety and operating instructions carefully before using this product. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. ALWAYS keep the work area clean and tidy. 2. ALWAYS Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 4 • The air tool will be left unattended. • Moving to another work area. 13. DO NOT use the tool if it is defective or operating abnormally. 14. DO NOT damage the air tool by applying excessive force. 15. DO NOT maintain the tool with care for the best and safest performance. 16.
  • Page 5: Compressed Air Requirements

    A typical air line layout is shown below. If an automatic in-line filter/regulator is used, it will keep the tool in good condition, but should be regularly checked and topped up with oil. CLARKE airline oil should be used, and the lubricator adjusted to approx 2 drops per minute.
  • Page 6 A build-up of moisture or oil in the air compressor will accelerate wear and corrosion in the tool. Ensure any moisture is drained from the compressor daily and the inlet filter is kept clean. If an unusually long air hose is required, (over 8 metres), the line pressure or the hose inside diameter may need to be increased.
  • Page 7: Product Overview

    PRODUCT OVERVIEW Square Drive Air Inlet adaptor Direction Control Handle Trigger Oil port Speed control regulator KIT CONTENTS 1 x Impact wrench 10 x Impact sockets: 9, 10, 11, 13, 14, 17, 19, 22, 24 & 27mm 1 x 125 mm extension bar 1 x In-line Oiler and 1 x Oil Bottle 1 x 4 mm Hexagon key 1 x inlet adaptor (PCL type)
  • Page 8: Before Use

    NOTE: Ensure the compressor is turned off. 1. Remove the plastic blanking plug from the air inlet connection. 2. Pour 2-3 drops of CLARKE airline oil into the oil filling port. This should be done regardless of whether or not a lubricated air supply is to be used.
  • Page 9: Operation

    OPERATION FITTING THE IMPACT SOCKET WARNING: NEVER USE STANDARD SOCKETS. THESE MAY SHATTER WITH SERIOUS CONSEQUENCES. ONLY USE IMPACT SOCKETS DESIGNED FOR USE WITH IMPACT TOOLS. 1. Select the impact socket you require, which must be in good condition and fit the tool exactly. 2.
  • Page 10 OPERATION 1. Locate the socket over the nut to be tightened or loosened. 2. Squeeze the trigger to start the wrench. 3. Release the trigger to stop the wrench. • The anvil will continue to rotate briefly after the trigger has been released.
  • Page 11: Tightening A Nut

    3. Jack up the vehicle according to the vehicles handbook so that the wheel is clear of the ground, then fully undo the wheel nuts. 4. Soak rusted nuts in penetrating oil, and break any rust seal before twisting off with the wrench. WARNING: ENSURE THAT THE CORRECT SOCKET IS BEING USED FOR THE NUTS/BOLTS ON YOUR PARTICULAR VEHICLE.
  • Page 12: Maintenance

    3. If the tool still runs erratically or becomes inefficient, and the air supply is of good quality, it may be necessary to dismantle the air motor and replace worn or damaged parts. You may prefer to take the tool to your CLARKE dealer if internal maintenance is required.
  • Page 13: Troubleshooting

    Your air tool has been designed to give long & trouble free service. If, however, having followed the instructions in this booklet carefully you encounter problems, take the unit to your local CLARKE dealer. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 14 If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts. Store the tool safely in its box in a dry, secure place.
  • Page 15: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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