FAAC 422 Manual
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FAAC 422 Manual

Hydraulic swing gate operator
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FAAC International Inc.
Headquarter & East Coast Operations
3160 Murrell Road
Rockledge, FL 32955
Tel. 800 221 8278
www.faacusa.com
422
422
Hydraulic Swing Gate Operator
FAAC International Inc.
West Coast Operations
357 South Acacia Avenue
Fullerton, CA 92831

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  • Page 1 Hydraulic Swing Gate Operator FAAC International Inc. FAAC International Inc. Headquarter & East Coast Operations West Coast Operations 3160 Murrell Road 357 South Acacia Avenue Rockledge, FL 32955 Fullerton, CA 92831 Tel. 800 221 8278 www.faacusa.com...

  • Page 2: Table Of Contents

    General Safety Precautions 3. Features UL325 Gate Operator Classifications 4. Layout and Components Installing the Warning Signs 5. Electric Connections 6. Connection of Safety Devices 422 OPERATOR 7. Operating Logics 1. DESCRIPTION TECHNICAL SPECIFICATIONS 8. Programming 1.1 Dimensions 9. Start-up 1.2 Wiring 10.

  • Page 3: Important Safety Information

    Guarding is supplied for exposed rollers. IMPORTANT SAFETY INFORMATION The operator instructions shall list the maximum number of open and close entrapment protection devices capable of being connected to the operator. WARNING - to reduce the risk of severe injury or death: b) The operator is intended for installation only on gates used READ AND FOLLOW ALL INSTRUCTIONS.

  • Page 4: General Safety Precautions

    GENERAL SAFETY PRECAUTIONS For gate operators that utilize a contact sensor (edge sensor or similar): One or more contact sensors shall be located where Gate Construction the risk of entrapment or obstruction exists, such as at Vehicular gates should be constructed and installed in the leading edge, trailing edge, and postmounted both accordance with ASTM F2200: Standard Specification for inside and outside of a vehicular horizontal slide gate.

  • Page 5: Ul325 Gate Operator Classifications

    Installing the Warning Signs This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it.

  • Page 6: 422 Operator

    Fig. 2 reservoir. The standard model of the 422 operator (CBAC) comes with hydraulic locks in both open and close positions. The optional SB version doesn’t have any locks. The hydraulic lock is a service device rather than a security de- vice.

  • Page 7: Installation

    Outward swinging gate, top view Fig. 4b 2.4. INSTALLATION OF THE OPERATOR Installing the model 422 operator consists of the following steps: 1. Attach the rear mounting bracket 2. Attach the operator to the rear mounting bracket 3. Attach the front mounting bracket to the operator Opening 4.
  • Page 8 Attach the rear mounting bracket Attach the rear mounting bracket according to the dimensions Attach the front swivel joint to the operator’s rod. Push the in Figure 4a or 4b. front pin through the front mounting bracket then the piston WARNING! You must achieve the A and B dimensions as specified rod to temporarily attach them together.
  • Page 9 Attach the operator to the gate Re-attach the operator to the mounting brackets. Once the Fig. 10 operator is mounted and level, remove the vent screw from the bottom of the valve body (Fig. 11, ref a). Use a 3mm hex wrench.

  • Page 10: By-Pass Valves Adjustment

    2.5. BY-PASS VALVES ADJUSTMENT Unscrew the screw that secures the knob (Fig. 15, ref ), and The 422 operator has an anti-crushing safety device which pull out the knob (Fig. 14, ref limits the operator’s force if an obstacle is encountered while Turn the pressure adjustment screws (By-Pass) (Fig.

  • Page 11: Maintenance And Repairs

    Periodically check the correct the adjustment of the anti-crushing safety device (BY-PASS) and the efficiency of the release system to allow manual operation. The safety devices installed on the system must be checked every 6 months. Fig. 18 3/16 REPAIRS For any repairs, contact FAAC’s authorised Repair Centers.

  • Page 12: 455D Control Board

    Semi-automatic B / Dead-man C Opening/Closing Time: Connector J2 - Rapid Connection to RP Receivers Programmable (from 0 to 120 s) The 5 pin J2 connector allows to plug in the FAAC RP radio Pause Time: receivers Programmable (from 0 to 4 min.) Closing Leaf Delay: Programmable (from 0 to 4 min.)

  • Page 13: Electric Connections

    5. Electric Connections VAC MAX. 24 V DC 230 VAC LIMIT-SWITCHES 115 VAC 60 Hz For connection OPEN A of the safety 12 V AC devices, see the OPEN B Maglock next paragraph STOP Note: Capacitors are supplied with the operator or the prewired enclosure OP FSW - Opening safety devices contact (N.C.): Terminal Block J4 - Motors and Warning Lamp The opening safety input is used to protect the leaf move-...

  • Page 14: Connection Of Safety Devices

    To comply with the UL325 standard for gate operators every entrapment zone, as defined in ASTMF2200, must be pro- ADVANCED PROGRAMMING tected by two independent entrapment protection devices. One of the devices is inherent in the FAAC operators or the Display Function Default control board design, the other can be external, like a pho- tocell or an edge sensor.
  • Page 15 Only one monitored photocell can be connected to the See the following connections diagrams for example of Closing or Opening safety inputs. More than one photocell opening/closing safety wiring. or other device can be connected to the safety inputs, but they will not be monitored.

  • Page 16: Operating Logics

    7. Operating Logics The following table displays the sequence of functions This is a brief description of the main operating logics of the accessible in BASIC PROGRAMMING: system. For a complete description please refer to Table 3 • E (semi-automatic): This mode requires a command to BASIC PROGRAMMING press open and a command to close.
  • Page 17 Display Function Default Advanced Programming: INDICATOR-LIGHT: To access ADVANCED PROGRAMMING, press and hold key F and then press key +: : the output functions as a standard indicator- light (ON at opening and pause, flashing at • Release key +, the unit displays the name of the first closing, and OFF when gate is closed).

  • Page 18: Start-Up

    9. Start-up Rotation direction and force check: 1. Program the functions of the 455 D control board ac- LED Indicators: cording to need, as previously shown. The board has a two-digit display. When not in 2. Turn power off to the control board. “PROGRAMMING”...

  • Page 19: Learning Operating Times

    11. Final Tests 10. Learning Operating Times Once programming is complete and the proper operating WARNING: During the learning procedure, safety times are stored in the board’s memory perform a devices are disabled! Avoid crossing the leaf complete test the system. Verify that the operator(s) run properly and, most importantly, check that force is movement area when this operation is carried out.

  • Page 20: Operating Modes Detailed Description

    12. Operating Modes Detailed Description (1) If maintained, it prolongs the pause until disabled by the command (timer function) (2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation. (3) During the partial opening cycle, an OPEN A pulse causes total opening. NB.: Effects on other active pulse inputs in brackets.
  • Page 21 (1) If maintained, it prolongs the pause until disabled by the command (timer function) (2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation. (3) During the partial opening cycle, an OPEN A pulse causes total opening. NB.: Effects on other active pulse inputs in brackets.

  • Page 22: Prewired Enclosure

    13. Prewired Enclosure The 455D board can be easily installed in a prewired enclosure supplied by FAAC that integrates a number of functions: Power ON-OFF switch and accessory power outlet, loop detector sockets prewired to the board, large terminal strips to easily connect activations, accessories and safeties.
  • Page 23 230 V AC Power Wiring Guidelines 115 V Check local wiring codes in all cases and follow all local building codes. Wiring and hookup should be performed by qualified electricians/installers only. AC power should be supplied from a circuit breaker panel and must have its own dedicated circuit breaker.
  • Page 24 Maglock. The Maglock kit can be ordered separately as an accessory. Refer to this schematic for the connections. If using non-FAAC relay make sure the minimum switch volt- age is less than 12Vac 24 VDC...
  • Page 25 This page is intentionally left blank...

  • Page 26: Spare Parts

    63003304 Cover Accessories 7073035 Swivel Joint 7272125 Protective Cover 7220515 Front Mounting Bracket 4900605 Swivel Joint Kit 2172.1 Seal Kit 714019 qt.1 Oil 1 Quart Bottle FAAC HP 2705 Capacitor 115V 25uF 2707 Capacitor 220V 8uF 4900645 Rear Fork Kit...
  • Page 27 Cylinder Part Part Number Description 4994655 Distribution Flange CBAC 63003304 Cover Accessories 7366065 Cylinder 7095035 Piston Rod Packing 4350085 Piston Assembly 4994165 Front Flange 63000655 Front Flange Seal (10 pc pack) 7090350025 O-Ring 34.6 x 2.62 mm 63003305 Retract Tube and Tie Rods 7090635 O-Ring 5x1.5mm 499449...
  • Page 28 Distribution Flange Part Part Number Description 7049005 Brass Valve Retainer 63000577 Washer Cup Spring (30 pc pack) 4404085 Lock Valve 4180285 Shuttle Piston 7090300015 O-Ring 7.66 x 1.78 mm (20 pc pack) 7090010015 O-Ring 4.48 x 1.78 mm 4404095 Inlet Valve (Bi-Directional) 4180195 Manual Release 7090280015 O-Ring 5.28 X 1.78mm...
  • Page 29 Locking Cap Part Part Number Description 4185045 Locking Cap Kit 7290445 Manual Release Knob w/ Screw 7090865 O-Ring (Base to Body) 7275275 Keyhole Cover 7131005 Viro Manual Release/Door Key 490326 Manual Release Kit 7090855 O-Ring Locking Cap Rear Flange 7090845 O-Ring, Extensions Part Part Number...
  • Page 30 NOTES: _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________...
  • Page 31 LIMITED WARRANTY FAAC International, Inc. (“Seller”) warrants the first Purchaser All products sold by the Seller are subject to design and/or of the product to be free from defects in material and work- appearance modifications, which are production standards manship for a specific period as defined by the Warranty at the time of shipment.
  • Page 32 422 - 732870 - Rev.D - US © 2021, FAAC International, Inc. - All Rights Reserved Published in Jan. 2021...

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