1. INSTALLATION OVERVIEW 1.1 INTRODUCTION A Solar Controller (or Charge Controller / Regulator) is an essential component of your photovoltaic solar system. The Controller maintains the life of the battery by protecting it from overcharging. When your battery has reached a 100% state of charge, the Controller prevents overcharging by limiting the current flowing into the batteries from your solar array.
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INSTALLATION OVERVIEW Temperature compensation range -20~+50 °C Operating Temperature - 20 to 50°C / - 13 to 122°F Over temperature protection during charging 65 °C Storage temperature - 40 to 85°C / -40 to 185°F Transient over voltage protection with TVS or varistor Power terminal max stranded wire size #12 AWG stranded -3mm Mounting...
2. WARNINGS Electricity can be very dangerous. Installation should be performed only Disconnect all power sources by a licensed electrician or qualified personnel. Observe all safety precautions of the battery manufacturer when handling Battery and wiring safety or working around batteries. When charging, batteries produce hydrogen gas, which is highly explosive.
3. CHOOSING A LOCATION The GP-PWM-10-SQ is designed to be mounted against a wall, out of the way but easily visible. The GP-PWM-10-SQ should be: • Mounted as close to the battery as possible • Mounted on a vertical surface to optimize cooling of the unit •...
5. OPERATING INSTRUCTIONS 5.1 POWER UP Please check your battery manufacturer’s specifications to select correct battery type. The unit provides 4 battery types for selections: Gel, AGM, WET (conventional lead acid), and Calcium. 5.2 SETTING THE BATTERY CHARGING PROFILE Press BATTERY TYPE button and hold for 3 seconds to go into your battery type selection mode, the battery types you select will be shown on the LCD meter. The controller will automatically memorize your battery type setting.
OPERATING INSTRUCTIONS Absorption charging Float charging Solar panel weak Flash Subject to battery voltage At night no charge Subject to battery voltage WET CELL BATTERY CHARGING ALGORITHM Auto Equalize: The GP-PWM-10-SQ has an automatic equalize feature that will charge and recondition your bat- teries once a month at a higher voltage to ensure that any excess sulfation is removed.
OPERATING INSTRUCTIONS Battery reverse connection FLASH FLASH Battery over voltage than > 17.5V FLASH FLASH FLASH FLASH Battery temperature over 65C FLASH FLASH FLASH FLASH SOLAR CONTROLLER ABNORMAL MODE LCD DISPLAY LED INDICATION LCD BACKLIGHT The controller over temp. protection FLASH 5.5 Lithium Battery Reset This solar controller has a lithium reset feature that allows a BMS protected over discharged battery to be manually recovered with-...
OPERATING INSTRUCTIONS 7.2 PROBLEMS WITH VOLTAGE Voltage Reading: Inaccurate Time of Day: Daytime/Nighttime Possible Causes: Excessive voltage drop from batteries to controller due to loose connections, small wire gauge or both. How to tell: Check the voltage at the controller battery terminals with a voltmeter and compare with the voltage reading at the battery terminals. If there is a voltage discrepancy of more than 0.5 V, there is an excessive voltage drop.
8. WIRING DIAGRAM Disconnect one or both array wires from the controller. Take a voltage reading between the positive and negative array wire. A single 12 volt module should have an open circuit voltage between 17 and 22 volts. If you have more than one solar module, you will need to conduct this test between the positive and negative terminals of each module junction box with either the positive or the negative wires disconnected from the terminal.
9. WARRANTY Go Power! warrants the GP-PWM-10-SQ for a period of one (1) year from the date of shipment from its factory. This warranty is valid against defects in materials and workmanship for the one (5) year warranty period. It is not valid against defects resulting from, but not limited to: •...
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