Snorkel S2646E Manual
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Snorkel S2646E Manual

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REPAIR PARTS
MANUAL
Part Number 0372045
August 2014
Replaces August 2011

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Table of Contents
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Summary of Contents for Snorkel S2646E

  • Page 1 REPAIR PARTS MANUAL Part Number 0372045 August 2014 Replaces August 2011...
  • Page 2 Battery posts, terminals, and related accessories con- tain lead and lead components, chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. © Snorkel International, Inc. – all rights reserved Printed in the U.S.A.

  • Page 3: Table Of Contents

    Controller, Upper Control Box ..........37 ANSI and OSHA Compliance ..........ii Wire Harness, Internal – Upper Control Box ....39 Manuals ..................ii Upper Control Box ANSI – S2646E/S3246E ....40.1 Machine Information ..............ii Controller, Upper Control Box Parts Order Form ..............iii ANSI –...

  • Page 4: General Information

    This manual covers S2646E/S3246E and S2646/S3246 items covered by original manufacturers warranty. A copy aerial platforms. Page titles may indicate specific mod- of the Snorkel Limited Warranty is located on the inside els or date ranges. of the back cover of this manual.

  • Page 5: Service And Parts Information

    Service and Parts Information Ordering Parts Manuals When placing an order for service or repair parts, please Manuals are available from Snorkel to support any of the have the following machine information readily available. machines that we produce. • Model number The specific manuals for S2646E/S3246E and S2646/ •...

  • Page 7: Parts Order Form

    Parts Order Form Fill out completely and fax to 1-785-989-3077 Refer to the back cover of this manual for the nearest Snorkel location outside of North and South America. Date: Account Number: Company: Purchase Order Number: Address: Model Number: Serial Number:...

  • Page 9: Section 1 - Repair Parts

    Repair Parts S2646/S3246/S2646E/S3246E – 0372045 Repair Parts – ...
  • Page 10 Repair Parts – 2 S2646/S3246...

  • Page 11: Chassis, Steering And Brakes

    Chassis, Steering and Brakes 0371881 G S2646/S3246 Repair Parts – 3...
  • Page 12 Chassis, Steering and Brakes Item Part No. Qty. Description 300351 BRG THR .500ID .750OD .500 300542 SNAP RING 1.00 EXT HD 300729 BLT LUG .500-20 X .72" 60 DEG UNF 301442 SWIVEL SHORT 90 DEG (-10-6) 301443 SWIVEL LONG 90 DEG (-10-6) 302800 LEVEL SENSOR 2 AXIS 2&4 330001-1...

  • Page 13: Pothole Protector

    Pothole Protector 0371880 C S2646/S3246 Repair Parts – 5...
  • Page 14 Pothole Protector 0371880 C Item Part No. Qty. Description 0361076 TRIGGER PLATE ASSEMBLY, RH 0361077 TRIGGER PLATE ASSEMBLY, LH 0361132 SPACER POTHOLE VERTICAL LINK 0361276 PLT VERTICAL LINK 0371711 BAR POTHOLE LINK 0371713 WLDMT POTHOLE SKID CHASSIS W/ STEERING & BRAKE (see Repair Parts pages 3 and 4) 974479 SCREW RDH 8-32 1.00 974729...

  • Page 15: Pothole Protector - After February 2011

    Pothole Protector – After February 2011 0371880 G S2646/S3246 Repair Parts – 6A...
  • Page 16 Pothole Protector – After February 2011 0371880 G Item Part No. Qty. Description 0361076 ASSY TRIGGER PLATE RIGHT HAND 0361077 TRIGGER PLATE ASSEMBLY LH 0371711-3 BAR POTHOLE LINK 0371713-3 WLDMT POTHOLE SKID 0371881 INSTL STEERING & BRAKE 0372074 BRKT, STACK SWITCH 0372087 PLT VERTICAL LINK 0372092...

  • Page 17: Trays, Mounting

    Trays, Mounting Item Part No. Qty. Description 0361070 CAM PIN SMALL 0371557 ASSY BTRY TRAY S2646/3246 – All units After Aug. 2005 0371557 ASSY BTRY TRAY S2646/3246 – United States only Before Aug. 2005 0371959 ASSY BTRY TRAY S2646/3246 – Australia/New Zealand only Before Dec. 2005 0372014 ASSY BTRY TRAY S2646/3246 –...
  • Page 18 Repair Parts – 8 S2646/S3246...

  • Page 19: Battery Tray

    Battery Tray 0371557 C S2646/S3246 Repair Parts – 9...
  • Page 20 Battery Tray Item Part No. Qty. Description 0161014 PLAC BATTERY OFF/ON 300437 BEARING FLANGED OILITE 300491 LATCH RH TRAY ROTARY LOCK 300765 SCREW THUMB .25-20 X 1.00 TYPE B 300840 LOCK OUT LEVER ASSEMBLY 0361105 HOLDDOWN BATTERY 0371775 WLDMT BATTERY TRAY 446076 FUSE,250 AMP 446086...

  • Page 21: Battery Tray - After February 2011

    Battery Tray – After February 2011 0371557 D S2646/S3246 Repair Parts – 10A...
  • Page 22 Battery Tray – After February 2011 Item Part No. Qty. Description 0161014 PLAC BATTERY OFF/ON 300437 BEARING FLANGED OILITE 300491 LATCH RH TRAY ROTARY LOCK 300765 SCREW THUMB .25-20 X 1.00 TYPE B 300840 LOCK OUT LEVER ASSEMBLY 0371775 WLDMT BATTERY TRAY 446076 FUSE,250 AMP 446086...

  • Page 23: Hydraulic Tray

    Hydraulic Tray 0371861 C S2646/S3246 Repair Parts – 11...
  • Page 24 Hydraulic Tray Detail A 0371861 C Repair Parts – 12 S2646/S3246...
  • Page 25 Hydraulic Tray Item Part No. Qty. Description 300437 BEARING FLANGED 300492 LATCH LH TRAY ROTARY LOCK 300765 SCREW THUMB .25-20 X 1.00 TYPE B 301440 RETURN OIL FILTER 0371862 WLDMT HYDRAULIC TRAY 0371866 HYDRAULIC TANK 9940021 TANK FILLER CAP (included with item 6) 0371868 TUBE ASSY TANK RETURN 0410064...
  • Page 26 Repair Parts – 14 S2646/S3246...

  • Page 27: Hydraulic Tray - After February 2011

    Hydraulic Tray – After February 2011 NOTE: UPPER BOLT AWAY FROM OPENING, LOWER BOLT TOWARDS SEE DETAIL A 0371861 L S2646/S3246 Repair Parts – 14A...
  • Page 28 Hydraulic Tray – After February 2011 USE LOCTITE RED 242 3 PLCS STD MACHINE CE MACHINE Detail A 0371861 L Repair Parts – 14B S2646/S3246...
  • Page 29 Hydraulic Tray – After February 2011 Item Part No. Qty. Description 0075378 DECAL SYSTEM PRESSURE 300437 BRG FLG 300492 LATCH LH TRAY ROTARY LOCK 300765 SCR THUMB .250-20 1.00 301440 RETURN OIL FILTER 0361550 DIODE WIRE ASSY 361558 DECAL STEER PRESSURE 1370350 LOWER CONTROL BOX ASSY 0371862...
  • Page 30 Repair Parts – 14D S2646/S3246...

  • Page 31: Scissor Stack - S2646

    Scissor Stack – S2646 MAIN HARNESS DETAIL “A” SEE DETAIL “A” ENSURE ARM IS INSTALLED WITH DOUBLER IN THE CORRECT POSITION, BOTH SIDES ENSURE ARM IS INSTALLED WITH DOUBLER IN THE CORRECT POSITION, BOTH SIDES 0410004 A S2646/S3246 Repair Parts – 15...
  • Page 32 Scissor Stack – S2646 Item Part No. Qty. Description 0410004 ASSY, SCISSOR STACK S2646 0361130 WLDMT PIVOT ARM 0361477 SCISSOR ARM WEAR PAD 0371836 WLDMT EMER BLEED DOWN 0371845 PIN 1.750OD 8.63 LONG 0371849 ARM INNER 2ND .188 WALL 0371854 WLDMT OUTER ARM .250WALL W/DBL 0371897 ASSY, SLIDE PAD...

  • Page 33: Scissor Stack - S2646E

    Scissor Stack – S2646E 34 33 19 31 32 SECTION A-A SECTION B-B 0372252 A S2646/S3246 Repair Parts – 16A...
  • Page 34 Scissor Stack – S2646E Item Part No. Qty. Description 0372252 ASSY, SCISSOR STACK S2646E 0372233 WLDMT 1ST INNER ARM 2646 0372234 WLDMT 2ND INNER ARM 2635-3246 0372235 WLDMT 3RD INNER ARM 2646 0372236 WLDMT 4TH INNER ARM 2646 0372241 WLDMT OUTER ARM 5mm WALL...

  • Page 35: Scissor Stack - S3246

    Scissor Stack – S3246 DETAIL “B” MAIN HARNESS SEE DETAIL “B” DETAIL “A” SEE DETAIL “A” ENSURE ARM IS INSTALLED WITH DOUBLER IN THE CORRECT POSITION, BOTH SIDES. 0371500 A S2646/S3246 Repair Parts – 17...
  • Page 36 Scissor Stack – S3246 Item Part No. Qty. Description 0371500 ASSY, SCISSOR STACK S3246 0361130 WLDMT PIVOT ARM 0361477 SCISSOR ARM WEAR PAD 0371510 PIN CYLINDER MNT SL32E 0371836 WLDMT EMER BLEED DOWN 0371845 PIN 1.750OD 8.63 LONG 0371846 WLDMT THIRD INNER ARM 0371849 ARM INNER 2ND .188 WALL 0371850...

  • Page 37: Scissor Stack - S3246E

    Scissor Stack – S3246E SECTION B-B SECTION A-A 0372251 A S2646/S3246 Repair Parts – 18A...
  • Page 38 Scissor Stack – S3246E Item Part No. Qty. Description 0372251 ASSY, SCISSOR STACK S3246E 0372237 WLDMT IST INNER ARM 3246 0372234 WLDMT 2ND INNER ARM 2635-3246 0372238 WLDMT 3RD INNER ARM 3246 0372239 WLDMT 4TH INNER ARM 3246 0372240 WLDMT 5TH INNER ARM 3246 0372250 WLDMT OUTER ARM 4mm WALL 0372245...

  • Page 39: Scissor Stack Installation

    Scissor Stack Installation Item Part No. Qty. Description 0371770 SLIDE PAD TOP 0372019 BAR SLD PAD BRKT BOTTOM UPPER 0410016 ASSY, PIN BOTTOM SLIDE 970049 BLT .25-20 1.00 GR5 972449 BLT FLSKTHD .375-16 .750 986359 WSHR FLAT .500 987099 WSHR LOCK .250 5560675 BLT FLSKTHD .375-16 1.25 AW0410052...
  • Page 40 Repair Parts – 20 S2646/S3246...

  • Page 41: Pothole Actuator Installation

    Pothole Actuator Installation Item Part No. Qty. Description 300778 NUT HEX .500-13 0372016 POTHOLE ACTUATOR WLDT 3246 970849 BLT .500-13 1.25 GR5 986359 WSHR FLAT .500 AW0410052 S2646/S3246 Repair Parts – 21...
  • Page 42 Repair Parts – 22 S2646/S3246...

  • Page 43: Platform

    Platform SEE DETAIL “C” 0371714 B S2646/S3246 Repair Parts – 23...
  • Page 44 Platform DETAIL C 2 PLACES 0371714 B Repair Parts – 24 S2646/S3246...
  • Page 45 Platform Item Part No. Qty. Description 127076 GRIP PLASTIC HANDLE GRIP BLACK 302544 PIN SNAPPER W/ LNYD .375X2.25 0360992 TUBE TELESCOPING EXT DECK HND 0371605 WLDMT HAND RAIL RH SIDE 0371606 WLDMT HANDRL LH SIDE 0371608 WLDMT HANDRAIL ROLLOUT 0371626 WLDMT HANDRL TOE BOARD (omitted on CE) 0372003 WLDMT HANDRL TOE BOARD (CE only)
  • Page 46 Repair Parts – 26 S2646/S3246...

  • Page 47: Platform Installation

    Platform Installation Item Part No. Qty. Description 300778 NUT HEX .500-13 970849 BLT .500-13 1.25 GR5 AW0410052 S2646/S3246 Repair Parts – 27...
  • Page 48 Repair Parts – 28 S2646/S3246...

  • Page 49: Step Installation

    Step Installation Item Part No. Qty. Description 300778 NUT HEX .500-13 0371884 WELDMENT STEP 2646 0371780 WELDMENT STEP 3246 0410056 WLDMT, LADDER 2646 – CE (optional for all other units) 0372013 WLDMT, LADDER 3246 – CE (optional for all other units) 970909 BLT .500-13 1.50 GR5 986359...
  • Page 50 Repair Parts – 30 S2646/S3246...

  • Page 51: Placards And Decals - S2646

    Placards and Decals – S2646 0371942 D S2646/S3246 Repair Parts – 31...
  • Page 52 Placards and Decals – S2646 0371942 D Repair Parts – 32 S2646/S3246...
  • Page 53 COMPARTMENT LITERATURE 8.5X11 563536 HOSE GUARD, SPIRAL 3/4"ID 569254 SAFETY TREAD 3.50 X 9.00 569295 DECAL SNORKEL BRAND LOGO 3.00 621486 DECAL FORKLIFT 969249 DECAL WARNING STRIPES ROLL 8 IN (sold in full roll) – (omitted on CE) 969249 DECAL WARNING STRIPES ROLL 13 IN (sold in full roll)
  • Page 54 Repair Parts – 34 S2646/S3246...

  • Page 55: Placards And Decals - S3246

    Placards and Decals – S3246 0371924 D S2646/S3246 Repair Parts – 35...
  • Page 56 Placards and Decals – S3246 0371924 D Repair Parts – 36 S2646/S3246...
  • Page 57 COMPARTMENT LITERATURE 8.5X11 563536 HOSE GUARD, SPIRAL 3/4"ID 569254 SAFETY TREAD 3.50 X 9.00 569295 DECAL SNORKEL BRAND LOGO 3.00 621486 DECAL FORKLIFT 969249 DECAL WARNING STRIPES 8 IN (sold in full roll) – (omitted on CE) 969249 DECAL WARNING STRIPES 13 IN (sold in full roll)
  • Page 58 Repair Parts – 38 S2646/S3246...

  • Page 59: Section 2 - Hydraulics

    Hydraulics S2646/S3246/S2646E/S3246E – 0372045 Hydraulics – ...
  • Page 60 Hydraulics – 2 S2646/S3246...

  • Page 61: Steering, Drive And Brake Hoses

    Steering, Drive and Brake Hoses Item Part No. Qty. Description 0021059 HOSE-8-8S-8S 40 100R2 0101896 HOSE-4-4S-4S 120 100R2 0050137 HOSE-4-4S-4S 36 100R1 5034102 FTG TEE UN-4S-4S STL 0020280 HOSE-4-4S-4S 23.5 100R2 0020281 HOSE-4-4S-4S 27.63 100R2 0371887 B S2646/S3246 Hydraulics – 3...
  • Page 62 Hydraulics – 4 S2646/S3246...

  • Page 63: Cylinder, Steering

    Cylinder, Steering Item Part No. Qty. Description 6047108 CYLINDER, STEER – GREEN 8071008 SEAL KIT, CYLINDER – GREEN (includes items 10 through 15) 6091511 HEAD, CYL 8070306 LOCK WIRE 8070871 O-RING 8071014 LOCKNUT 8071015 PISTON 8071016 WASHER 8071017 ROD ASSY 8071018 BARREL ASSY 8071019...
  • Page 64 Hydraulics – 6 S2646/S3246...

  • Page 65: Drive Motor Hoses

    Drive Motor Hoses Item Part No. Qty. Description 0110198 HOSE-8-8S-8S 96 100R2 SUPPLY HOSES FROM MANIFOLD, SEE HYDRAULICS PAGE 3 0371881 C S2646/S3246 Hydraulics – 7...
  • Page 66 Hydraulics – 8 S2646/S3246...

  • Page 67: Drive Speed Manifold

    Drive Speed Manifold Item Part No. Qty. Description 6019062 MANIFOLD DRIVE SPEED 6019076 SOLENOID VALVE 6019078 DUAL SPADE COIL 20 VDC 6019086 FLOW DIVIDER 6018944 NEEDLE VALVE 7MM PERMANENT PLUG – Non-serviceable part 6019087 VALVE BODY, DRIVE SPEED 6019062 S2646/S3246 Hydraulics –...
  • Page 68 Hydraulics – 10 S2646/S3246...

  • Page 69: Hydraulic Drive Motor

    Hydraulic Drive Motor Item Part No. Qty. Description 6031615 HYDRAULIC DIVE MOTOR 0372050 SEAL KIT 8230176 FRONT HSG BRG 0372051 HOUSING 8230177 FRONT THRUST WSHR 8230178 FRONT THRUST BRG 8230179 THRUST WSHR 8230180 REAR THRUST BRG 0372052 DRIVE LINK 0372054 MANIFOLD 0372055 ROTOR ASSY...
  • Page 70 Hydraulics – 12 S2646/S3246...

  • Page 71: Hydraulic Tray Hoses

    Hydrauic Tray Hoses Item Part No. Qty. Description 0070927 HOSE-8-8S-8S 23.5 100R2 0151213 HOSE-8-8S-8S 16 100R2 0082963 HOSE-10-10S-10S 14.50 100R2 STEER LEFT STEER RIGHT BRAKE 0371861 C S2646/S3246 Hydraulics – 13...
  • Page 72 Hydraulics – 14 S2646/S3246...

  • Page 73: Main Manifold Valve

    Main Manifold Valve Item Part No. Qty. Description 6019056 MAIN MANIFOLD VALVE 6019070 FLOW DIVIDER 6019071 SEQUENCE VALVE 561176 CHECK VALVE 6019072 RELIEF VALVE 6019073 SOLENOID VALVE 6019074 RELIEF VALVE 6019075 SOLENOID VALVE 6019076 SOLENOID VALVE 6018943 SOLENOID VALVE 6019069 VALVE COUNTER BALANCE 6019041 SHUTTLE VALVE...
  • Page 74 Hydraulics – 16 S2646/S3246...

  • Page 75: Hydraulic Pump

    Hydraulic Pump Item Part No. Qty. Description 6029637 HYDRAULIC PUMP 8080131 SEAL KIT 8080132 SNAPRING 8080133 SHAFT SEAL 8080134 FLANGE 8080135 O-RING 8080136 DOWEL PIN 8080137 BEARING BLOCK KIT (Includes items 6A, 6B, and 6C) 5450008 BACKUP RING 5460009 E-SEAL 5460010 BEARING BLOCK 8080138...
  • Page 76 Hydraulics – 18 S2646/S3246...

  • Page 77: Hydraulic Hoses, Scissor Stack - S2646

    Hydraulic Hoses, Scissor Stack – S2646 Item Part No. Qty. Description 5036905 FTG ELB45SWVL-6S-6S STL 5035305 FTG ELB90STRTHD-6B-6S STL 0240770 HOSE-6-6S-6S 168 0410052 B S2646/S3246 Hydraulics – 19...
  • Page 78 Hydraulics – 20 S2646/S3246...

  • Page 79: Cylinder, Lift - S2646

    Cylinder, Lift – S2646 Item Part No. Qty. Description 6047107 CYLINDER, LIFT S2646 – GREEN 6091437 SEAL KIT, CYL – GREEN (includes items 9 through 14) 5560339 SET SCREW .250 6091348 CHECK VALVE, LIFT CYL .045 6019084 SOLENOID VALVE ASSY 20V DC (Includes items 4 and 5) 6019034 SOLENOID 20V DC 6018024...
  • Page 80 Hydraulics – 22 S2646/S3246...

  • Page 81: Hydraulic Hoses, Scissor Stack - S3246

    Hydraulic Hoses, Scissor Stack – S3246 See Detail B See Detail A 0371838 C S2646/S3246 Hydraulics – 23...
  • Page 82 Hydraulic Hoses, Scissor Stack – S3246 Item Part No. Qty. Description 5036905 FTG ELB45SWVL-6S-6S STL 5035305 FTG ELB90STRTHD-6B-6S STL 5035315 FTG ELB90STRTHD-6B-8S STL 5037005 FTG ELB90SWVL-6S-6S STL 5036606 FTG ELB90SWVLTUBE-8S-8S STL 5064003 FTG RDCR TUBE END-8S-6S STL 5036705 FTG TEE SWVL RUN-6S-6S STL 5034403 FTG UN BHD STR-6S-6S STL 5074403...

  • Page 83: Cylinder, Lift - S3246

    Cylinder, Lift – S3246 Item Part No. Qty. Description 6047075 CYLINDER, LIFT S3246 – GREEN 8071009 SEAL KIT, CYLINDER – GREEN (includes items 9 through 14) 6091509 GLAND, CYL 5560339 SET SCREW .250 6091516 CHECK VALVE, LIFT CYL .032 6019084 SOLENOID VALVE ASSY 20V DC (Includes items 5 and 6) 6019034 SOLENOID 20V DC...
  • Page 84 Hydraulics – 26 S2646/S3246...

  • Page 85: Section 3 - Electrical

    Electrical S2646/S3246/S2646E/S3246E – 0372045 Electrical – ...
  • Page 86 Electrical – 2 S2646/S3246...

  • Page 87: Chassis Wiring

    Chassis Wiring Item Part No. Qty. Description 0371896 WIRE 2 R375 R313 149 BLK 0151157 WIRE 2 R375 R313 142 RED See Detail A POTHOLE STACK TO LEVEL SENSOR ATTACH TO GROUND STUD TO LIFT CYLINDER MAIN HARNESS TO HYDRAULIC Detail A TRAY AW0371887 B...
  • Page 88 Electrical – 4 S2646/S3246...

  • Page 89: Limit Switch

    Limit Switch Item Part No. Qty. Description 3028795 SWITCH ASSEMBLY 3028796 SWITCH, LIMIT 3040341 PIN CONTACT SIZE 16 16/18 GA 3049889 CONNECTOR 4-PIN 3049891 LOCK WEDGE 4-PIN 3028795 D S2646/S3246 Electrical – 5...
  • Page 90 Electrical – 6 S2646/S3246...

  • Page 91: Battery Tray Wiring

    Battery Tray Wiring Item Part No. Qty. Description 0162244 WIRE 2 R313 R375 20 RED 584926 WIRE 2 R375 R375 9 BLK 0161404 WIRE 2 R313 R375 20 BLK 0371557 A S2646/S3246 Electrical – 7...
  • Page 92 Electrical – 8 S2646/S3246...

  • Page 93: Battery Charger - United States

    Battery Charger – United States Item Part No. Qty. Description 300909 Battery charger 8120046 Case 8120015 Transformer 8120031 Heatsink 8120023 Capacitor 28120013 Ammeter 8120030 Electronic timer 3040384 Fuse assembly 8120035 Strain relief bushing, AC cord 8120047 Cordset, DC 8120038 Motor base receptacle AW300909 AW300909 S2646/S3246...
  • Page 94 Electrical – 10 S2646/S3246...

  • Page 95: Battery Charger - Australia/New Zealand

    Battery Charger – Australia/New Zealand Item Part No. Qty. Description 3050091 BATTERY CHARGER 24V 8020038 METER 50A 8020039 CAPACITOR 8020040 RELAY 230VAC 8020041 RELAY 24VDC 8020042 HEAT SINK 8020043 TERMINAL BLOCK 8020044 RECTIFIER 8020045 GROMMET 8020046 RUBBER BUMPER 8020047 SHLDR WSHR 8020048 FUSE WIRE 8020049...
  • Page 96 Electrical – 12 S2646/S3246...

  • Page 97: Battery Tray Wiring - After September 2005

    Battery Tray Wiring – after September 2005 Item Part No. Qty. Description 0162244 WIRE 2 R313 R375 20 RED 584926 WIRE 2 R375 R375 9 BLK 0161404 WIRE 2 R313 R375 20 BLK 3044163 TERM R313I 16/14 3044071 TERM BUTT CONN INSUL 16/14 INNER POST CONTACTOR (IN HYDRAULIC TRAY)
  • Page 98 Electrical – 14 S2646/S3246...

  • Page 99: Battery Tray Wiring - After February 2011

    Battery Tray Wiring – After February 2011 Item Part No. Qty. Description 0162244 WIRE 2 R313 R375 20 RED 584926 WIRE 2 R375 R375 9 BLK 0161404 WIRE 2 R313 R375 20 BLK 3044163 TERM R313I 16/14 3044071 TERM BUTT CONN INSUL 16/14 0151157 WIRE 2 R375 R313 142 RED 0371896...
  • Page 100 Electrical – 14B S2646/S3246...

  • Page 101: Battery Charger - After September 2005

    Battery Charger – after September 2005 Item Part No. Qty. Description 3050097 CHARGER, 24V GLOBAL INPUT 8190308 INPUT CABLE, GLOBAL CHRGR 8190309 INTERLOCK CABLE, GLOBAL CHRGR 8190310 OUTPUT CABLE, GLOBAL CHRG 8190311 FRONT PLATE, GLOBAL CHRG 8190312 REAR PLATE, GLOBAL CHRG 8190313 FRONT PLATE LABEL, GLOBAL CHRG 8190314...
  • Page 102 Electrical – 16 S2646/S3246...

  • Page 103: Hydraulic Tray Wiring

    Hydraulic Tray Wiring Item Part No. Qty. Description 0150459 WIRE 2 R313I R313I 12 0371890 HARNESS MAIN WIRE 2646/3246 0371888 DIODE WIRE ASSY 0371889 DIODE WIRE ASSY 0371891 WIRE 2 R375I R313I 39 RED 0371892 WIRE 2 R375I R313I 43 BLK 3040269 BOOT BTRY CABLE END BLK 1/0 GA 3043802...
  • Page 104 Electrical – 18 S2646/S3246...

  • Page 105: Electric Motor, Hydraulic Pump

    Electric Motor, hydraulic pump Item Part No. Qty. Description 3087790 ELECTRIC MOTOR, 24V 8010323 DRIVE ENDHEAD 8010324 BEARING 8010325 RETAING RING 8010326 8010327 ARMATURE AND FAN ASSY 8010328 FIELD COIL KIT 8010329 BRUSH 8010330 BRUSH SPRING 8010331 BRUSH BOX ASSY 8010332 BRUSH LEAD ASSY KIT 8010333...
  • Page 106 Electrical – 20 S2646/S3246...

  • Page 107: Lower Control Box

    Lower Control Box 0361217 E S2646/S3246 Electrical – 21...
  • Page 108 Lower Control Box Item Part No. Qty. Description 0410064 Lower control box 0361163 Placard, lower control box 0361207 Housing, lower control box 446826 Contact block, emergency stop switch 446836 Emergency power switch 455186 Hour meter 3020016 Switch, toggle 3020047 Switch, toggle 3049837 Connector, 12 pin 3049849...

  • Page 109: Lower Control Box - Ce

    Lower Control Box – CE 0361480 A S2646/S3246 Electrical – 23...
  • Page 110 Lower Control Box – CE Item Part No. Qty. Description 0410065 LOWER CONTROL BOX CE 0361163 PLAC GROUND CONT BOX 0361479 WELDMENT LOWER CONT BOX CE 446826 SW CONTACT BLOCK N.C 446836 OPERATOR PUSH/PULL 2-POSITION 455186 HOURMETER, 12 TO 60 VDC 3020047 SW TGL SPDT (ON/ON) 3020167...

  • Page 111: Lower Control Box - Ce After February 2011

    Lower Control Box – CE After February 2011 1420237 B S2646/S3246 Electrical – 24A...
  • Page 112 Lower Control Box – CE After February 2011 Electrical – 24B S2646/S3246...
  • Page 113 Lower Control Box – CE After February 2011 Item Part No. Qty. Description 1420237 LOWER CONTROL BOX CE 1420241 WELDMENT LOWER CONT BOX CE 1420243 LOWER HARNESS CONNECTOR 1370372 LOWER HARNESS CONNECTOR 5516330 LATCH 455186 HOURMETER, 12 TO 60 VDC 510524-000 PUSH/PULL SWITCH ASSEMBLY NC 3049978...
  • Page 114 Electrical – 24D S2646/S3246...

  • Page 115: Main Harness

    Main Harness Item Part No. Qty. Description 0371890 MAIN HARNESS 3049973 CONN AMP 24-PIN PLUG 3049976 AMP SOCKET CONTACTS -16 3044163 TERM R312I 16/14 3049822 LOCK WEDGE 3-PIN PLUG 3049820 CONNECTOR 3-PIN DEUTSCH PLUG 3044161 TERM R10I 16/14 3049899 TERM PIGGYBK MALE/FEM250 16/14 3040342 SOCKET CONTACT SIZE 16 16/18GA 3044855...
  • Page 116 Main Harness AW0371890 B Electrical – 26 S2646/S3246...
  • Page 117 GFCI Electrical Outlet GREEN GREEN WHITE BLACK WHITE BLACK AW0372035 A S2646/S3246 Electrical – 27...
  • Page 118 GFCI Electrical Outlet AW0410004 Item Part No. Qty. Description 0074979 ELECTRICAL BOX DRILLED 986159 WSHR FLAT 6 3040252 CIRCUIT BREAKER 15 AMP 3040541 CONN .75 .25-.375 3040624 RECEPTICAL GFCI OUTLET 20AMP 3040625 COVER GFCI OUTLET WEATHERPROOF 3069521 FLANGE INLET 15A 125V 5560700 SCR TRHD 6-32 1.00 5569978...

  • Page 119: Stack Harness Connection

    Stack Harness Connection Item Part No. Qty. Description 0410046 STACK HARNESS S2546 0371821 STACK HARNESS S3246 5093000 CUSHION CLAMP #7 (7/16) 974659 SCREW RDH MACH 10-24 .50 986009 WASHER FLAT 10 5560034 NUT LKG 10-24 UPPER CONTROL BOX LOWER CONTROL BOX S2646/S3246 Electrical –...
  • Page 120 Electrical – 30 S2646/S3246...

  • Page 121: Stack Harness

    Stack Harness – S2646 / S3246 Item Part No. Qty. Description 0410046 STACK HARNESS S2646 0371821 STACK HARNESS S3246 3049814 LOCK WEDGE 12-PIN 3049813 CONNECTOR 12-PIN 3049861 PLUG 14-PIN 3040342 SOCKET CONTACT SIZE 16 16/18GA 3040046 TERM MALE250FI 22/18 CABLE 18GA/15 CONDUCTOR 0410046 A S2646/S3246 Electrical –...
  • Page 122 Electrical – 32 S2646/S3246...

  • Page 123: Upper Control Box

    Upper Control Box Item Part No. Qty. Description 0371913 UPPER CONTROL BOX 0072545 DECAL EMERGENCY STOP 0361213 ASSY UPPER CONTROL BOX 0361449 JOYSTICK 0371912 PLAC UPPER CONTROL BOX 3246 446826 SW CONTACT BLOCK N.C. 446836 OPERATOR PUSH/PULL 2-POSITION 3020013 SW TGL SPST (ON/OFF) SEALED 3020097 SW TGL DPDT(ON/ON) SEALED 3049862...
  • Page 124 Electrical – 34 S2646/S3246...

  • Page 125: Upper Control Box - Ce

    Upper Control Box – CE AW0372025 S2646/S3246 Electrical – 35...
  • Page 126 Upper Control Box – CE Item Part No. Qty. Description 0372025 UPPER CONTROL BOX - CE 0072545 DECAL EMERGENCY STOP 0361213 ASSY UPPER CONTROL BOX 0361449 JOYSTICK 0371912 PLAC UPPER CONTROL BOX 3246 446826 SW CONTACT BLOCK N.C. 446836 OPERATOR PUSH/PULL 2-POSITION 3020013 SW TGL SPST ON OFF SEALED 3020097...

  • Page 127: Controller, Upper Control Box

    Controller, Upper Control Box Item Part No. Qty. Description 0361449 JOYSTICK 0361510 POTENTMTR 8150244 BOOT AND GASKET 8150245 GEAR AND COUPLING ASSY (includes items 4 and 5) 8150246 GEAR-SLAVE 8150247 COUPLING-POT 8150248 ROCKER GRIP HANDLE 8150249 MICROSWITCH AW0361449 S2646/S3246 Electrical – 37...
  • Page 128 Electrical – 38 S2646/S3246...

  • Page 129: Wire Harness, Internal - Upper Control Box

    Wire Harness, Internal – Upper Control Box Item Part No. Qty. Description 0361227 WIRE HARNESS 3049862 RECEPT 3040341 PIN CONTACT SIZE 16 16/18 GA 3040097 SEALING PLUG -16 DEUTSCH 3049993 CONN AMP 12-PIN PLUG 3049985 AMP PIN CONTACT 20/14 GA 3044142 TERM R6I 22/18 3049994...
  • Page 130 Electrical – 40 S2646/S3246...

  • Page 131: Upper Control Box Ansi - S2646E/S3246E

    Upper Control Box ANSI – S2646E/S3246E Item Part No. Qty. Description 1370352 WLDMT, PLATFORM 1370375 PLAC, PLATFORM CONTROL BOX 3087801 JOYSTICK (REFER TO ELECTRICAL – 40.5) 510524-000 PUSH/PULL SW ASSY W/NC CONTACT 3020047 SW TGL SPDT (ON/NONE/ON) 3020013 SW TGL SPST ON OFF 0072545 DECAL, EMERGENCY STOP 512459-025 HHCS M4 X 0.7 x 25 G8.8 ISO 4017 DIN 933 056066-004 NUT HEX M4 X 0.70 GR 8.8 SELF LOCKING DIN 985 1370353 PLT, PLAT CONT 5563175 SCR SLFTPG M6 X 1 5LG 1420308 UPPER HARNESS PLATF CONTROL 3040410 HOLE PLUG 1.125 1370351 C Upper Control Box ANSI – S2646E/S3246E S2646E/S3246E – 0372045...

  • Page 132: Controller Upper Control Box Ansi - S2646E/S3246E

    Controller Upper Control Box ANSI – S2646E/S3246E Item Part No. Qty. Description 101 1370366 WIRE 18 R6I SPADE8I 8 102 0071515 WIRE 18 R6I R6I5 TIE BACK 1370351 C Controller Upper Control Box ANSI – S2646E/S3246E 40.2 S2646E/S3246E – 0372045...

  • Page 133: Upper Control Box Ce/Au - S2646E/S3246E

    Upper Control Box CE/AU – S2646E/S3246E Item Part No. Qty. Description 1370352 WLDMT, UPPER CONTROL BOX 3087801 JOYSTICK (REFER TO ELECTRICAL – 40.5) 512459-025 HHCS M4 X 0.7 x 25 G8.8 ISO 4017 DIN 933 056066-004 NUT LKG M4-0.70 510524-000 PUSH/PULL SW ASSY W/NC CONTACT 3020047 SW TGL SPDT (ON/NONE/ON) 3020013 SW TGL SPST ON OFF 1420254 PLAC, UPPER CONTROL 1370353 PLT, PLAT CONT 10 5563175 SCR SLFTPG M6 X 1 5LG 1420308 HARNESS PLATF CONT 12 3040411 ALARM MINI SIREN 13 510542-000 SW PUSH BUTTON...

  • Page 134: Controller Upper Control Box Ce/Au - S2646E/S3246E

    Controller Upper Control Box CE/AU – S2646E/S3246E Item Part No. Qty. Description 101 1370366 WIRE 18 R6I SPADE8I 8 102 1360521 WIRE SPECIAL 103 0071546 WIRE R6I FEM188I 8 104 300804 WIRE 18 FEM250FI R8 6 105 0071515 WIRE 18 R6I R6I5 1420305 C Controller Upper Control Box CE/AU – S2646E/S3246E 40.4 S2646E/S3246E – 0372045...

  • Page 135: Joystick - S2646E/S3246E

    Joystick – S2646E/S3246E Item Part No. Qty. Description 3087801 JOYSTICK – INCLUDES ITEMS 1 THROUGH 12 3087816 RING, RETAINING, BOOT 3087807 BOOT, BH HANDLE 3087814 SPACER, PLASTIC 3087808 ACTUATOR, BH HANDLE 3087811 LEVER, ENABLER, BH HANDLE 3087819 GASKET, BH HANDLE 3087820 GASKET, BH HANDLE 3087810 PUSHBUTTON, MOMENTARY (BLACK) 3087806 MICROSWITCH, BH HANDLE 3087815 SCREW, BH HANDLE 3087813 SCREW, BH HANDLE 5563176 MACHINE SCREW M5 X 16 PAN H 3087801 B Joystick – S2646E/S3246E S2646E/S3246E – 0372045 40.5...
  • Page 136 40.6 S2646E/S3246E – 0372045...

  • Page 137: Overload System - Ce

    Overload System – CE Item Part No. Qty. Description 303015628 OVERLOAD CONTROLLER GP102 3072123 CALIBRATION / DIAGNOSTIC TOOL (must be used to program Overlaod Controller when replaced) 974579 SCREW RHD MACH 10-32 X 1.25 5560038 NUT LKG 10-32 3030157 ANGLE TRANSDUCER 974749 SCREW RHD MACH 10-24 X 1.75 3030158...
  • Page 138 Electrical – 42 S2646/S3246...

  • Page 139: Wire Harness, Overload System - Ce

    Wire Harness, Overload System – CE 0361489B S2646/S3246 Electrical – 43...
  • Page 140 Wire Harness, Overload System – CE Item Part No. Qty. Description 0361489 HARNESS, OVERLOAD SYSTEM 3049813 CONNECTOR 12-PIN PLUG 3049814 LOCK WEDGE 12-PIN 3040342 SOCKET CONTACT SIZE 16 16/18GA 3220022 CONN 3-PIN AMP 3220023 CONN 9-PIN AMP 3220024 CONN 12-PIN AMP 3220025 CONN 6-PIN AMP 3220026...

  • Page 141: Section 4 - Options

    Options S2646/S3246/S2646E/S3246E – 0372045 Options – ...
  • Page 142 Options – 2 S2646/S3246...

  • Page 143: Flashing Light

    Flashing Light Item Part No. Qty. Description 0361297 FLASHING LIGHT ASSEMBLY 487686 GUARD FLASHG LIGHT 974659 SCREW RDH MACH 10-24 .500 974689 SCREW RDH MACH 10-24 .75 986009 WASHER FLAT 10 5560034 NUT LKG 10-24 0361295 FLASHING LIGHT CABLE 0361296 FLSH LIGHT ADAPTER HARN 3049803 CONNECTOR 2-PIN DEUTSCH PLUG...
  • Page 144 Options – 4 S2646/S3246...

  • Page 145: Key Switch, Lower Control Box

    Key Switch, Lower Control Box Item Part No. Qty. Description 486756 SW,KEYED ALCO 302859 WIRE 18 R6I R6I 10 BLK 583146 DECAL KEY SWITCH ON/OFF 480006 O RING 0361451A S2646/S3246 Options – 5...
  • Page 146 Options – 6 S2646/S3246...

  • Page 147: Upper Control Box With Horn

    Upper Control Box with Horn AW0371952 S2646/S3246 Options – 7...
  • Page 148 Upper Control Box with Horn Item Part No. Qty. Description 0371952 UPPER CONTROL BOX WITH HORN 0072545 DECAL EMERGENCY STOP 0361213 ASSY UPPER CONTROL BOX 0361449 JOYSTICK 0371912 PLAC UPPER CONTROL BOX 3246 446826 SW CONTACT BLOCK N.C. 446836 OPERATOR PUSH/PULL 2-POSITION 3020013 SW TGL SPST (ON/OFF) SEALED 3020097...

  • Page 149: Upper Control Box With Battery Condition Indicator

    Upper Control Box with Battery Condition Indicator AW0371954 S2646/S3246 Options – 9...
  • Page 150 Upper Control Box with Battery Condition Indicator Item Part No. Qty. Description 0371954 UPPER CONTROL BOX WITH BATTERY CONDITION INDICATOR 0072545 DECAL EMERGENCY STOP 0361213 ASSY UPPER CONTROL BOX 0361449 JOYSTICK 0371912 PLAC UPPER CONTROL BOX 3246 446826 SW CONTACT BLOCK N.C. 446836 OPERATOR PUSH/PULL 2-POSITION 3020013...

  • Page 151: Upper Control Box With Horn And Battery Condition Indicator

    Upper Control Box with Horn and Battery Condition Indicator AW0371956 S2646/S3246 Options – 11...
  • Page 152 Upper Control Box with Horn and Battery Condition Indicator Item Part No. Qty. Description 0371952 UPPER CONTROL BOX WITH HORN 0072545 DECAL EMERGENCY STOP 0361213 ASSY UPPER CONTROL BOX 0361449 JOYSTICK 0371912 PLAC UPPER CONTROL BOX 3246 446826 SW CONTACT BLOCK N.C. 446836 OPERATOR PUSH/PULL 2-POSITION 3020013...

  • Page 153: Upper Control Box - Ce With Battery Condition Indicator

    Upper Control Box – CE with Battery Condition Indicator AW0372026 S2646/S3246 Options – 13...
  • Page 154 Upper Control Box - CE with Battery Condition Indicator Item Part No. Qty. Description 0372026 UPPER CONTROL BOX - CE WITH BATTERY CONDITION INDICATOR 0072545 DECAL EMERGENCY STOP 0361213 ASSY UPPER CONTROL BOX 0361449 JOYSTICK 0371912 PLAC UPPER CONTROL BOX 3246 446826 SW CONTACT BLOCK N.C.

  • Page 155: Platform Entry - Chain

    Platform Entry – Chain Item Part No. Qty. Description 301497 THREADED CHAIN CONNECTOR 301682 CHAIN ASSY 15 LINKS AND SNAP 302544 PIN SNAPPER W/ LNYD .375X2.25 0371607 WLDMT HANDRL BACK 970529 BLT .375-16 X 2.50 5560033 NUT LKG .375-16 0371950A S2646/S3246 Options –...
  • Page 156 Options – 16 S2646/S3246...

  • Page 157: Platform Entry - Gravity Bar

    Platform Entry – Gravity Bar Item Part No. Qty. Description 302544 PIN SNAPPER W/ LNYD .375X2.25 0361302 WLDMT GRAVITY GATE 0371607 WLDMT HANDRL BACK 970309 BLT .313-18 2.25 970529 BLT .375-16 2.50 5560031 NUT LKG .313-18 5560033 NUT LKG .375-16 0372011A S2646/S3246 Options –...
  • Page 158 Options – 18 S2646/S3246...

  • Page 159: Platform Entry - Swing Gate

    Platform Entry – Swing Gate 0371977A S2646/S3246 Options – 19...
  • Page 160 Platform Entry – Swing Gate Item Part No. Qty. Description 0071837 TORSION - SPRING 0162179 LATCH STOP GATE ENTRY LOCK 300891 DOOR LATCH GATE ENTRY LOCK 302544 PIN SNAPPER W/ LNYD .375X2.25 0322724 PIN GATE HNG ALUM PLATF 0371980 WLDMT, SWING GATE HANDRAIL RH 0371982 PLT, TOE KICK HINGE 0371983...

  • Page 161: Lanyard Attachment

    Lanyard Attachment Item Part No. Qty. Description 0360892 TIE DOWN “D” RING 0360891 BRACKET, LANYARD ATTACHMENT 0360893 PLATE, LANYARD ATTACHMENT 5560704 BLT HEXHD .375-16 1.25 GR8 986299 WSHR FLAT .38 5560033 NUT LKG .375-16 0150448 DECAL ATTACH FALL RESTRAINT NOTES: 1.
  • Page 162 Options – 22 S2646/S3246...

  • Page 163: Battery Tray - Maintence Free Batteries

    Battery Tray – Maintenance Free Batteries AW0371557 S2646/S3246 Options – 23...
  • Page 164 Battery Tray – Maintenance Free Batteries Item Part No. Qty. Description 0161014 PLAC BATTERY OFF/ON 300437 BEARING FLANGED OILITE 300491 LATCH RH TRAY ROTARY LOCK 300765 SCREW THUMB .25-20 X 1.00 TYPE B 300840 LOCK OUT LEVER ASSEMBLY 300909 CHARGER 24V/25A 60HZ - United States Before October 2005 0372033 HOLDDOWN BATTERY, MAINTENANCE FREE BATTERIES 0372029...

  • Page 165: Ac Generator

    AC Generator CHASSIS VIEW LOOKING DOWN ON REAR OF CHASSIS POWER TO PLATFORM CABLE PLUG WIRING: 0372040B REAR OF CHASSIS S2646/S3246 Options – 25...
  • Page 166 AC Generator Item Part No. Qty. Description 0361486 WIRE ASSY, AC GEN-SHORT 0361487 WIRE ASSY, AC GEN-LONG 0372038 PL RECEPT MOUNT AC GENERATOR OPTION 0372039 CABLE ASSY EXT 24" LONG 0372041 DECAL, GENERATOR POWER-PLATFORM 455536 MTR/GENERATOR 970269 BLT HEXHD .313-18 1.25 GR5 974279 SCREW RDH 6-32 .750 986159...

  • Page 167: Ac Generator - Wiring Only

    AC Generator – Wiring Only Item Part No. Qty. Description 0361486 WIRE ASSY, AC GEN-SHORT 0361487 WIRE ASSY, AC GEN-LONG 0361488 DECAL, CAUTION PLUG PROVIDED 3043802 RUBBER BOOT WIDE END (2X2/0GA) CHASSIS VIEW LOOKING DOWN ON REAR OF CHASSIS AW0372040B S2646/S3246 Options –...
  • Page 168 Options – 28 S2646/S3246...

  • Page 169: Canadian Standards Association Compliance

    Canadian Standards Association Compliance NOTES: 1. TORQUE BOLTS TO 25 FT-LB A37025A S2646/S3246 Options – 29...
  • Page 170 Canadian Standards Association Compliance Item Part No. Qty. Description S2646 0150448 DECAL ATTACH FALL RESTRAINT 0361528 DECAL, CSA COMPLIANT 0360891 BRACKET, LANYARD ATTACHMENT 0360892 TIE DOWN “D” RING-RUSSEL CHAIN 0360893 PLATE, LANYARD ATTACHMENT 986299 WASHER FLAT .375 5560033 NUT LKG .375-16 5560704 BLT HEXHD .375-16 1.25 GR8 0371999...

  • Page 171: Maintenance

    Maintenance S2646/S3246/S2646E/S3246E – 0372045 Maintenance – ...
  • Page 172 Maintenance – 2 S2646/S3246...

  • Page 173: Maintenance Schedules

    • When raising a portion of the machine, be sure that adequate blocking is properly positioned. Do Snorkel recommends that you make additional copies of not depend solely on the lifting device to hold and the Preventive Inspection Maintenance Checklist forms secure weight.
  • Page 174 Parts should be thoroughly inspected before restoring to Clean surrounding areas as well as the opening and fit- service at the time of reassembly. Burrs, nicks or tings before disconnecting air or oil lines. As soon as a scratches may be removed from machined surfaces by line or component is disconnected, cap or cover all open- honing or polishing with #600 crocus cloth, followed by a ings to prevent the entry of dirt or foreign materials.

  • Page 175: Daily Prestart Inspection

    Daily Prestart Inspection Item Inspect For Operator’s Manual Proper manual in holder Electrical System Battery fluid level Proper level Battery terminals Clean, connectors tight Battery charger Proper operation Cables and wiring harness No wear or physical damage Hydraulic System Fluid level Between full and add marks with platform stowed Hoses, tubes, and fittings No leaks, all fittings tight...
  • Page 176 Maintenance – 6 S2646/S3246...

  • Page 177: Frequent Inspection And Maintenance

    Frequent Inspection and Maintenance – Every 90 Days or 150 Hours Item Procedure Information Electrical System Batteries Add distilled water if Clean terminals, check electrolyte necessary levels and cable connections Cables and wiring harness Check for wear and damage Battery charger Ensure batteries are fully Check for proper operation charged...
  • Page 178 Frequent Inspection and Maintenance – Every 90 Days or 150 Hours Procedure Item Information Verify it is in place and securely fastened Ground Strap Pothole Protectors Check for damage and proper operation Interlock and alarm Lubricate with spray lubricant Linkage and skid pivot points Petroleum based such as WD-40 Swing-out Trays Check for damage and proper operation...
  • Page 179 Frequent Inspection and Maintenance – Every 90 Days or 150 Hours Item Procedure Information Lower Controls Check the lift function at 120% maxi- Overload system test 120% Maximum Load mum load capacity. Start the test with CE machines only S2632 1200 lb (544 kg) the platform fully lowered.
  • Page 180 Frequent Inspection and Maintenance – Every 90 Days or 150 Hours Item Procedure Information Level Sensor Interlock Test Verify the chassis inclination is be- tween 4.2 and 4.4 degrees. Verify that the lift function cuts out automatically and the alarm sounds before the plat- form reaches an elevation of 6 feet.

  • Page 181: Annual Maintenance

    Annual Maintenance – Every 500 Hours Item Procedure Information Frequent Maintenance Checklist Complete Frequent Maintenance Hydraulic System Hydraulic fluid condition Above 10°F (-13°C) Drain, flush, and clean hydraulic system Refill with new fluid Mobil DTE-13M, ISO VG32 Below 10°F (-13°C) Mobil DTE-11M, ISO VG15 Return filter Refer to Parts Manual for...
  • Page 182 Maintenance – 12 S2646/S3246...

  • Page 183: Major Repairs

    Major Repairs Date Part Number Part Description Repair Performed S2646/S3246 Maintenance – 13...
  • Page 184 Maintenance – 14 S2646/S3246...

  • Page 185: Lubrication

    Frequent Inspec- be used in maintaining the unit. If in doubt regarding the tion and Maintenance schedule. use of lubricants other than those listed, contact Snorkel Customer Service Department for evaluation and recom- Pothole Protectors mendation.

  • Page 186: Battery Care And Maintenance

    Lead-acid batteries produce flammable and explosive Return Filter gases. Never allow smoking, flames or sparks around Return filter – Item 5. The hydraulic oil return filter is batteries. mounted in the right hand tray close to the hydraulic oil reservoir. Battery Care and Maintenance The following information about battery care and mainte- The filter element is a throwaway type filter and should...

  • Page 187: Battery Charger

    11. Batteries should not be discharged below 20% of methods fail. The point is to look for the abnormal. A capacity (approximately 1.8 volts per cell under nor- weak cell or battery will cause premature failure of mal operating load; 1.98 volts open circuit; 1.145 companion cells or batteries respectively.
  • Page 188 ing fully recharged, the charger should be shut off and 2. Do not smoke or introduce a flame or spark in the the batteries should be checked. charging area. Refer to the troubleshooting section in the battery charger Warning Owner’s Manual for more information. Batteries give off hydrogen and oxygen that can combine explosively.

  • Page 189: Fastener Torque Chart

    Fastener Torque Chart Bolt SAE Grade SAE Grade SAE Grade SAE Grade Grade 1 or 2 Marking Minimum Medium Indeterminate Commercial Commercial Definition Quality Quality Quality Medium Medium Carbon Medium Carbon Carbon Steel Alloy Steel Material Carbon Steel Quenched and Quenched and Steel Tempered...
  • Page 190 Maintenance – 20 S2646/S3246...
  • Page 191 Electrical Upper Control Box 0371913C Schematics – 1 S2646/S3246...

  • Page 192: Electrical Schematics

    Electrical Upper Control Box 0371913C Schematics – 2 S2646/S3246...
  • Page 193 Electrical Upper Control Box - CE AW0372025 Schematics – 3 S2646/S3246...
  • Page 194 Electrical Upper Control Box - CE AW0372025 Schematics – 4 S2646/S3246...
  • Page 195 Upper Control Box Electrical with Horn AW0371952 Schematics – 5 S2646/S3246...
  • Page 196 Upper Control Box Electrical with Horn AW0371952 Schematics – 6 S2646/S3246...
  • Page 197 Upper Control Box with Battery Condition Electrical AW0371954 Indicator Schematics – 7 S2646/S3246...
  • Page 198 Upper Control Box with Battery Condition Electrical Indicator AW0371954 Schematics – 8 S2646/S3246...
  • Page 199 Upper Control Box with Battery Condition Electrical AW0371956 Indicator and Horn Schematics – 9 S2646/S3246...
  • Page 200 Upper Control Box with Battery Condition Electrical Indicator and Horn AW0371956 Schematics – 10 S2646/S3246...
  • Page 201 Upper Control Box - CE with Battery Condition Electrical AW0372026 Indicator Schematics – 11 S2646/S3246...
  • Page 202 Upper Control Box - CE with Battery Condition Electrical Indicator AW0372026 Schematics – 12 S2646/S3246...
  • Page 203 Electrical Lower Control Box AW0410064 Schematics – 13...
  • Page 205 Electrical Lower Control Box - CE AW0410065 Schematics – 14...
  • Page 207 Electrical Schematic Electrical US - Standard A37022B Schematics – 15...
  • Page 209 Electrical Schematic US with Horn and Battery Electrical Condition Indicator A37022B Schematics – 16...
  • Page 211 Electrical Schematic Electrical CE - Standard A37022B Schematics – 17...
  • Page 213 UPPER CONTROL BOX COMPONENT COMPONENT DESCRIPTION HALL EFFECT NAME JOYSTICK LOWER CONTROL BOX ALARM-MOTION ANGLE TRANSDUCER BATTERY DISCONNECT SWITCH KSW1 LOWER CONTROL E-STOP UPPER CONTROL E-STOP SW11 FUSE-MAIN SYSTEM 250A FUSE-CONTROLS HORN 12 1 2 3 4 5 10 6 11 7 HOURMETER KEY SWITCH-LOWER CONTROLS/OFF/UPPER KSW1...
  • Page 215 Hydraulic Hydraulic Schematic A37023A Schematics – 1...

  • Page 217: Hydraulic Schematics

    Hydraulic Schematic Hydraulic All Machines Schematics – 2 – After February 2011 – 1420260...
  • Page 219 Read, understand, and follow these safety rules and operating instructions before using this battery charger. Only authorized and trained service personnel shall be permitted to operate or perform any maintenance or service. If you have any questions please call the Snorkel service department at 785-989-3091. CONTENTS Page...

  • Page 220: Safety

    Safety Danger Failure to obey the safety rules and instructions in this manual will result in death or serious injury. Label and Safety Rules Legend DANGER Indicates the presence of a hazard that will cause death or WARNING Indicates the presence of a hazard that may cause death or serious injury.
  • Page 221 An explosion could result causing death or serious injury. • This charger is intended only for use on Snorkel equipment and batteries installed on that equipment. Use on other batteries may result in overcharging and battery explosion causing serious injury or death.
  • Page 222 • Ensure that the AC voltage supplied to the charger is within the ranges in the specification table. Voltages outside this range, particularly high voltages, can result in an electric shock and fire hazard. • If you use an extension power cable with your charger, ensure the total current draw of the items plugged into the extension power cable do no exceed the current rating of the extension cable and meet all national and local electrical code requirements.

  • Page 223: Operation

    Operation WARNING: There could be a spark during charging. Be careful when using fuels, solvents or other flammables near the charger or batteries. An explosion may result causing serious injury or death. WARNING: To reduce the risk of an electric shock, connect only to a properly grounded single phase (3wire) outlet.
  • Page 224 Charging State & LED Display 100% Charging State 0 to 50% charged Blinking 50% to 75% charged Blinking 75% to 100% charged Blinking 100% charged See Troubleshooting Blinking Technical Operation Summary – The charger is an advanced, microprocessor controlled, high frequency switching type charger.

  • Page 225: Maintenance

    Maintenance WARNING: Disconnect from AC voltage before doing any service. When plugged-in the AC wiring is an electric shock hazard. Disconnecting the DC output wires near the batteries when the charger is ON may cause the batteries to explode resulting in serious injury or death. WARNING: Risk of an electric shock causing serious injury or death.

  • Page 226: Troubleshooting

    Troubleshooting WARNING: Do not operate the charger if it is malfunctioning. Personal injury or property damage could result. Electric shock hazard may cause serious injury or death. WARNING: Do not disassemble the charger. High voltages inside the charger are an electric shock hazard and may result in serious injury or death. Identify the problem from the following list and refer to the appropriate section for detailed instructions.
  • Page 227 3 LEDS BLINK TWICE SIMULTANEOUSLY : AC VOLTAGE PROBLEM. -> CHECK THE AC INPUT VOLTAGE. THE CHARGER IS INDICATING THE AC VOLTAGE IS TOO LOW OR TOO HIGH. CORRECT. (See the electrical specification table for the allowable AC voltage input ranges. This is an unusual problem and would most likely occur with a very poorly regulated engine-generator set providing the AC voltage to the charger.) 3 LEDS BLINK THREE TIMES SIMULTANEOUSLY : CHARGER IS OVERHEATED...

  • Page 228: Replacing The Charger

    Replace only with Snorkel parts department charger to ensure compatibility with all machine systems. Make sure the charger is unplugged before replacing and be careful tools do not short battery connections which can cause electric sparks.

  • Page 229: Specifications

    Specifications Electrical Specifications Item AC Input DC Output 115V (85-132V) Max. 31.7 VDC Voltage 230V (170-264V) (31V@26°C) (Automatically Selects) 9A at 85V Max. Current Max. 19.0 ADC 4.5A at 170V Frequency 60 / 50 Hz Phase SINGLE Output Power 600 Watts - 11 –...
  • Page 231 5. The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations here under unless the “Predelivery and Inspection Record” has been properly com- pleted and returned to the Snorkel Warranty department within fifteen (15) days after delivery of the Snorkel product to the Customer or Dealer’s demonstration/rental fleet.
  • Page 232 Confirmation that a qualified technician is available to replace the part and that this person has been ac-  cepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify the warranty.
  • Page 233 PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through Snorkel directly or an Authorised Distributor. If unable to contact the Distributor, contact the Snorkel Service Department for further assistance.

  • Page 234: Limited Warranty

    Product Warranty APPEAL The buyer may appeal in writing against a rejected or adjusted claim to Snorkel Warranty Department within a period of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and supported by relevant evidence.
  • Page 236 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 058 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA...

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