Snorkel S2632E Repair Parts Manual
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Snorkel S2632E Repair Parts Manual

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REPAIR PARTS
MANUAL
Part Number 1420331
August 2014
Serial number S09000 and after
Replaces November 2012

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Summary of Contents for Snorkel S2632E

  • Page 1 REPAIR PARTS MANUAL Part Number 1420331 August 2014 Serial number S09000 and after Replaces November 2012...
  • Page 2 Proposition 65 Warning Battery posts, terminals and related accessories contain lead and lead components, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. © Snorkel – all rights reserved...

  • Page 3: Table Of Contents

    Lower Control Box Internal Wiring Harness ANSI/AU Daily Prestart Inspection..........5 After December 15, 2011 ........15 Frequent Inspection and Maintenance ...... 7 Annual Maintenance ..........11 Major Repairs ............13 Lubrication Points ............ 15 Batteries ..............16 Fastener Torque Chart ..........19 S2632E – 1420331...
  • Page 4 Appendix Electrical Schematics Hydraulic Schematic Limited Warranty Contact Information Europe, Middle East, Africa and Asia ..Back cover North and South America ......Back cover Australia............Back cover New Zealand ..........Back cover S2632E – 1420331...

  • Page 5: General Information

    While Snorkel has attempted in every way to confirm that Underwriters Laboratories Inc. all information in this manual is correct, improvements Additional Information are being constantly made to the machine that may not be reflected in this manual.

  • Page 6: Service And Parts Information

    Service and Parts Information Ordering Parts Manuals When placing an order for service or repair parts, Manuals are available from Snorkel to support any of please have the following machine information readily the machines that we produce. available. The specific manuals for S2632E aerial platforms are ...

  • Page 7: Parts Order Form

    Parts Order Form Fill out completely and fax attention Parts Department to: Snorkel USA 1-785-989-3077 Snorkel Europe +44 (0) 1952 607 678 Date: Account Number: Company: Purchase Order Number: Address: Model Number: Serial Number: Ship To: Contact Name: Phone Number:...
  • Page 8 S2632E – 1420331...

  • Page 9: Section 1 - Repair Parts

    Repair Parts S2632E – 1420331 Repair Parts – 1...
  • Page 10 Repair Parts – 2 S2632E – 1420331...

  • Page 11: Chassis, Steering And Brakes

    Chassis, Steering and Brakes 1420247 1 Chassis, Steering and Brakes S2632E – 1420331 Repair Parts – 3...

  • Page 12: Pothole Protector

    Pothole Protector 1420247 2 Pothole Protector Repair Parts – 4 S2632E – 1420331...
  • Page 13 PLATE CHASSIS COVER 080491-020 BOLT 60067 NUT SPEED U TyPE M6-1.00 06021-006 WASHER LOCK 06069-006 STEEL FLAT WASHER M6 DIN12A zP 06021-006 SPRING WASHER M6 DIN127B GR8.8 zP Chassis, Steering and Brakes/Pothole Protector S2632E – 1420331 Repair Parts – ...
  • Page 14 Repair Parts – 6 S2632E – 1420331...

  • Page 15: Tray Installation

    BATTERy TRAy ASSEMBLy (REFER TO REPAIR PARTS – 9) 0606-09 HHCS M12 X 1.7 X 90 G8.8 DIN 931 06066-01 NUT HEX M12 X 1.7 GR8.8 SELF LOCKING 60699 WASHER FLAT M12 TRAyINSTALL Tray Installation S2632E – 1420331 Repair Parts – 7...
  • Page 16 Repair Parts – 8 S2632E – 1420331...

  • Page 17: Battery Tray - Signet Charger

    HHCS M6 X 1 X 30 GR8.8 ISO 4014 DIN 931 06069-006 M6 FLAT WASHER DIN 12 06066-006 NUT HEX M6 X 1 GR8.8 SELF LOCKING DIN 98 1 6 1 4 1 2 1 3 1420288 A Battery Tray – Signet Charger S2632E – 1420331 Repair Parts – 9...
  • Page 18 Repair Parts – 10 S2632E – 1420331...

  • Page 19: Hydraulic Tray

    1 0 3 11 0 1 0 8 1 0 7 11 2 1 0 4 1 0 1 1 0 0 1 0 9 1 0 5 1 0 3 1420289 Hydraulic Tray S2632E – 1420331 Repair Parts – 11...
  • Page 20 WIRE 2 R37I R312I 102 RED 1420296 WIRE 2 R37 R313 100 BLACK 0371888 DIODE WIRE ASSEMBLy 3040269 BOOT BATTERy CABLE END BLACK 1/0GA 3040270 BOOT BATTERy CABLE END y TyPE 1420289 Hydraulic Tray Repair Parts – 12 S2632E – 1420331...

  • Page 21: Pothole And Scissor Stack Switch Mounting - Standard Installation

    BLT, SKTHD M4 7 X 2MM 63010 BLT, SKTHD M4 7 X 30MM 63011 NUT LKG M4 0.7 69887 WSHR FLAT M4 A36041E A Pothole and Scissor Stack Switch Mounting/Standard Installation — Before April 11, 2012 S2632E – 1420331 Repair Parts – 13...
  • Page 22 Repair Parts – 14 S2632E – 1420331...

  • Page 23: Pothole And Scissor Stack Switch Mounting - Ce Installation

    BLT, SKTHD M4 7 X 2MM 63010 BLT, SKTHD M4 7 X 30MM 63011 NUT LKG NUT LKG M4 0.7 69887 WSHR FLAT M4 A36041E A Pothole and Scissor Stack Switch Mounting/CE Installation — Before April 11, 2012 S2632E – 1420331 Repair Parts – 1...
  • Page 24 Repair Parts – 16 S2632E – 1420331...

  • Page 25: Scissor Stack

    SNAP RING, EXTERNAL 32MM 604707 LIFT CyLINDER 26/32 (REFER TO HyDRAULICS – 11) 0609-06 HHCS M8 X 1.2 X 6 G8.8 ISO 4014_DIN 931 06021-006 WSHR LOCK M6 DIN 127 1420290 Scissor Stack S2632E – 1420331 Repair Parts – 17...
  • Page 26 Repair Parts – 18 S2632E – 1420331...

  • Page 27: Platform - Before August 14, 2011

    HHCS M6 X 1 X 20 GR8.8 ISO 4017 DIN 933 06066-006 NUT HEX M6 X 1 GR8.8 SELF LOCKING DIN 98 0609-080 HHCS M8 X 1.2 X 80 GR8.8 ISO 4014 DIN 931 142000 Platform – Before August 14, 2011 S2632E – 1420331 Repair Parts – 19...
  • Page 28 Repair Parts – 20 S2632E – 1420331...

  • Page 29: Platform - After August 13, 2011

    2 2 1 9 2 0 2 1 2 0 1 9 2 0 1 8 1 5 2 1 2 0 3 0 3 1 3 2 1420282 A Platform – After August 13, 2011 S2632E – 1420331 Repair Parts – 21...
  • Page 30 Repair Parts – 22 S2632E – 1420331...

  • Page 31: Stack/Platform Installation

    Stack/Platform Installation Item Part No. Qty. Description 1420290 STACK ASSEMBLy S2632E 1420282 PLATF ASSy 1420114 INSTALL TRAyS 06060-10 HHCS M10 X 1. X 10 G8.8 DIN 931 06064-012 NUT HEX M12 X 1.7 GR 10.9 SELF LOCKING DIN 98 1420311 SENSOR MAGNETIC (REFER TO ELECTRICAL –...
  • Page 32 Repair Parts – 24 S2632E – 1420331...

  • Page 33: Placards And Decals

    O N E A S S H O W N A N D O N E IN S ID E T R AY C O M PA R T M E N T 0361146 Placards and Decals S2632E – 1420331 Repair Parts – 2...
  • Page 34 Placard upper controls S2632E – ANSI 142024 Placard upper controls S2632E – CE/AU 972439 Bolt .37-16 1.2 0361163 Placard lower controls S1930E/S1932E/S2632E ANSI – Before December 16, 2011 136022 Placard lower controls S1930E/S1932E/S2632E All – After December 1, 2011 986299 Washer flat .38 60033 Nut locking .37-16...

  • Page 35: Section 2 - Hydraulics

    Hydraulics S2632E – 1420331 Hydraulics – 1...
  • Page 36 Hydraulics – 2 S2632E – 1420331...

  • Page 37: Drive Speed Manifold

    MANIFOLD DRIVE SPEED 6019076 SOLENOID VALVE 6019078 DUAL SPADE COIL 20 VDC 6019086 FLOW DIVIDER 6018944 NEEDLE VALVE 7MM PERMANENT PLUG – NON-SERVICEAbLE PART 6019087 VALVE bODY, DRIVE SPEED 6019062 A Drive Speed Manifold S2632E – 1420331 Hydraulics – 3...
  • Page 38 Hydraulics – 4 S2632E – 1420331...

  • Page 39: Hydraulic Drive Motor

    0372054 MANIFOLD 0372055 ROTOR ASSEMbLY 0372056 bALANCE PLATE WITH 3 bALLS 0372053 DRIVE LINk SPACER 0372057 END COVER 8230181 ASSEMbLY bOLTS 0372058 SHAFT 8230182 SHAFT kEY 8230183 SHAFT NUT 6031615 A Hydraulic Drive Motor S2632E – 1420331 Hydraulics – 5...
  • Page 40 Hydraulics – 6 S2632E – 1420331...

  • Page 41: Manifold Valve

    PILOT CHECk (MAN O/R) 6010808 kNOb & LOCk RING kIT 6029632 HAND PUMP PUSH RELEASE 5076505 -4 SAE O-RING PLUG FLUSH HEAD 5076506 -6 O-RING PLUG FLUSH HEAD 6019080 VALVE bODY 6019056 A Manifold Valve S2632E – 1420331 Hydraulics – 7...
  • Page 42 Hydraulics – 8 S2632E – 1420331...

  • Page 43: Steering Cylinder

    Steering Cylinder Item Part No. Qty. Description 6047119 CYLINDER, STEERING – EM.C – SEAL kIT IS NOT AVAILAbLE FOR EM.C CYLINDER – 6047119 D Steering Cylinder S2632E – 1420331 Hydraulics – 9...
  • Page 44 Hydraulics – 10 S2632E – 1420331...

  • Page 45: Lift Cylinder

    28-1003-1 – NOT SOLD SEPARATELY kIT ITEM WEAR RING 31-6294 – NOT SOLD SEPARATELY kIT ITEM ROD SEAL 29-905-UR – NOT SOLD SEPARATELY kIT ITEM ROD WIPER 30-12075 – NOT SOLD SEPARATELY 6047075 b Lift Cylinder S2632E – 1420331 Hydraulics – 11...
  • Page 46 Hydraulics – 12 S2632E – 1420331...

  • Page 47: Section 3 - Electrical

    Electrical S2632E – 1420331 Electrical – 1...
  • Page 48 Electrical – 2 S2632E – 1420331...

  • Page 49: Battery Tray Wiring - Signet Charger

    B U T T S P L IC E 30 4 99 98 TO P 5-1 W IR E F R O M M A IN H A R N E S S 1420288 a Battery Tray Wiring – Signet Charger S2632E – 1420331 Electrical – 3...
  • Page 50 Electrical – 4 S2632E – 1420331...

  • Page 51: Lower Control Box Ansi - Before September 2011

    HourMEtEr, 12 to 60 Vdc, SQuarE 3049978 alarM, Ecco bEEpiNg 6-28Vdc 0361163 plac grouNd coNt boX 1370372 lwr HarNESS coNN 1370373 lwr HarNESS duEtScH coNN 1370350 c Lower Control Box ANSI – Before September 2011 S2632E – 1420331 Electrical – 5...
  • Page 52 EMS plat EMS torQuE/tractioN SwitcH p3-3 liFt SElEct SwitcH p3-7 StEEr rigHt SwitcH p3-8 StEEr lEFt SwitcH p3-9 triggEr SwitcH p3-12 SparE Lower Control Box Connector Pin ID ANSI – Before September 2011 Electrical – 6 S2632E – 1420331...

  • Page 53: Lower Control Box Internal Wiring Harness Ansi Before September 2011

    1370366 wirE 18 r6i SpadE8i 8 1360527 wirE FuSE HoldEr 0071517 wirE 18 r6i FEM 188i 13 3040156 FuSE 15 aMp 1370350 c Lower Control Box Internal Wiring Harness ANSI – Before September 2011 S2632E – 1420331 Electrical – 7...
  • Page 54 Electrical – 8 S2632E – 1420331...

  • Page 55: Lower Control Box Ansi - After August 2011

    1370372 lwr HarNESS coNN 3028810 puSH/pull Sw aSSY w/Nc coNtact 502588-000 alarM, Ecco bEEpiNg 6-28Vdc 1360523 lwr HarNESS duEtScH coNN 5516330 latcH 1370350 d Lower Control Box ANSI – After August 2011 S2632E – 1420331 Electrical – 9...
  • Page 56 EMS plat EMS oVErload laMp p1-8 liFt SElEct SwitcH p3-7 StEEr rigHt SwitcH p3-8 StEEr lEFt SwitcH p3-9 triggEr SwitcH p3-12 grouNd Lower Control Box Connector Pin ID ANSI – After August 2011 Electrical – 10 S2632E – 1420331...

  • Page 57: Lower Control Box Internal Wiring Harness Ansi After August 2011

    S W IT C 10 8 E -S TO P H O U R M E T E R A LA R 10 6 1370350 d Lower Control Box Internal Wiring Harness ANSI – After August 2011 S2632E – 1420331 Electrical – 11...
  • Page 58 Electrical – 12 S2632E – 1420331...

  • Page 59: Lower Control Box Ansi/Au After December 15, 2011

    3020015 Sw tgl Spdt (oN) oFF 3028832 SElEctor SwitcH 8080210 SparE kEY Sold iN pairS QtY 1 1360623 dEcal, lowEr coNtrol 1420303 b Lower Control Box ANSI/AU – After December 15, 2011 S2632E – 1420331 Electrical – 13...
  • Page 60 Item 2 – 1420243 Pin ID Connector Position Description Wire p1-1 p1-3 p1-4 p3-1 p3-6 plat EMS p3-3 p3-7 p3-8 p3-9 p3-12 p1-8 p3-2 15-22 SparE Lower Control Box Connector Pin ID ANSI/AU – After December 15, 2011 Electrical – 14 S2632E – 1420331...

  • Page 61: Lower Control Box Internal Wiring Harness Ansi/Au After December 15, 2011

    S W IT C E -S TO P H O U R M E T E R A L A R M 1420303 b Lower Control Box Internal Wiring Harness ANSI/AU – After December 15, 2011 S2632E – 1420331 Electrical – 15...
  • Page 62 Electrical – 16 S2632E – 1420331...

  • Page 63: Lower Control Box Ce Before December 16, 2011

    HarNESS coNN 1360523 lwr HarNESS duEtScH coNN 3020015 Sw tgl Spdt (oN) oFF 3028813 SElEctor SwitcH 8080210 SparE kEY Sold iN pairS QtY 1 1360517 c Lower Control Box CE – Before December 16, 2011 S2632E – 1420331 Electrical – 17...
  • Page 64 EMS plat EMS oVErload laMp p1-8 liFt SElEct SwitcH p3-7 StEEr rigHt SwitcH p3-8 StEEr lEFt SwitcH p3-9 triggEr SwitcH p3-12 grouNd Lower Control Box Connector Pin ID CE – Before December 16, 2011 Electrical – 18 S2632E – 1420331...

  • Page 65: Lower Control Box Internal Wiring Harness Ce Before December 16, 2011

    S W IT C H E -S TO P H O U R M E T E R A L A R M 1360517 c Lower Control Box Internal Wiring Harness CE – Before December 16, 2011 S2632E – 1420331 Electrical – 19...
  • Page 66 Electrical – 20 S2632E – 1420331...

  • Page 67: Lower Control Box Ce After December 15, 2011

    3020015 Sw tgl Spdt (oN) oFF 3028832 SElEctor SwitcH 8080210 SparE kEY Sold iN pairS QtY 1 1360623 dEcal, lowEr coNtrol 1420237 d Lower Control Box CE – After December 15, 2011 S2632E – 1420331 Electrical – 21...
  • Page 68 Item 2 – 1420243 Pin ID Connector Position Description Wire p1-1 p1-3 p1-4 p3-1 p3-6 plat EMS p3-3 p3-7 p3-8 p3-9 p3-12 p1-8 p3-2 15-22 SparE Lower Control Box Connector Pin ID CE – After December 15, 2011 Electrical – 22 S2632E – 1420331...

  • Page 69: Lower Control Box Internal Wiring Harness Ce After December 15, 2011

    S W IT C H E -S TO P H O U R M E T E R A L A R M 1420237 d Lower Control Box Internal Wiring Harness CE – After December 15, 2011 S2632E – 1420331 Electrical – 23...
  • Page 70 Electrical – 24 S2632E – 1420331...

  • Page 71: Upper Control Box Ansi Before December 16, 2011

    056066-004 Nut lkg M4-0.70 1370353 plt, plat coNt 5563175 Scr SlFtpg M6 X 1 5lg 1420253 HarNESS platF coNtrol 3040410 HolE plug 1.125 1370351 c Upper Control Box ANSI – Before December 16, 2011 S2632E – 1420331 Electrical – 25...
  • Page 72 SwitcH p3-3 liFt SElEct SwitcH p3-7 StEEr rigHt SwitcH p3-8 StEEr lEFt SwitcH p3-9 triggEr SwitcH p3-12 oVErload laMp p1-8 grouNd SparE Upper Control Box Connector Pin ID ANSI – Before December 16, 2011 Electrical – 26 S2632E – 1420331...

  • Page 73: Controller Upper Control Box Ansi Before December 16, 2011

    Part No. Qty. Description 1370366 wirE 18 r6i SpadE8i 8 0071515 wirE 18 r6i r6i5 Not SHowN 3220182 HarNESS diodE For JoYStick 1370351 c Controller Upper Control Box ANSI – Before December 16, 2011 S2632E – 1420331 Electrical – 27...
  • Page 74 Electrical – 28 S2632E – 1420331...

  • Page 75: Upper Control Box Ansi After December 15, 2011

    Nut HEX M4 X 0.70 gr 8.8 SElF lockiNg diN 985 1370353 plt, plat coNt 5563175 Scr SlFtpg M6 X 1 5lg 1420308 uppEr HarNESS platF coNtrol 3040410 HolE plug 1.125 1420307 a Upper Control Box ANSI – After December 15, 2011 S2632E – 1420331 Electrical – 29...
  • Page 76 StEEr rigHt SwitcH p3-8 StEEr lEFt SwitcH p3-9 triggEr SwitcH p3-12 oVErload laMp p1-8 SparE SparE SparE SparE SparE SparE SparE Upper Control Box Connector Pin ID ANSI – After December 15, 2011 Electrical – 30 S2632E – 1420331...

  • Page 77: Controller Upper Control Box Ansi After December 15, 2011

    Part No. Qty. Description 1370366 wirE 18 r6i SpadE8i 8 0071515 wirE 18 r6i r6i5 Not SHowN 3220182 HarNESS diodE For JoYStick 1420307 a Controller Upper Control Box ANSI – After December 15, 2011 S2632E – 1420331 Electrical – 31...
  • Page 78 Electrical – 32 S2632E – 1420331...

  • Page 79: Upper Control Box Ce Before December 16, 2011

    3040411 alarM MiNi SirEN 510542-000 Sw puSH buttoN 0071269 dEcal, HorN 560272 dEcal, EMErgENcY Stop 510528-000 ligHt rEd 24 Vdc 487696 battErY gaugE 1420238 a Upper Control Box CE – Before December 16, 2011 S2632E – 1420331 Electrical – 33...
  • Page 80 SwitcH p3-3 liFt SElEct SwitcH p3-7 StEEr rigHt SwitcH p3-8 StEEr lEFt SwitcH p3-9 triggEr SwitcH p3-12 oVErload laMp p1-8 grouNd SparE Upper Control Box Connector Pin ID ANSI – Before December 16, 2011 Electrical – 34 S2632E – 1420331...

  • Page 81: Controller Upper Control Box Ce Before December 16, 2011

    18 r6i SpadE8i 8 1360521 wirE SpEcial 0071546 wirE r6i FEM188i 8 300804 wirE 18 FEM250Fi r8 6 0071515 wirE 18 r6i r6i 5 1420238 a Controller Upper Control Box CE – Before December 16, 2011 S2632E – 1420331 Electrical – 35...
  • Page 82 Electrical – 36 S2632E – 1420331...

  • Page 83: Upper Control Box Ce/Au After December 15, 2011

    HarNESS platF coNt 3040411 alarM MiNi SirEN 510542-000 Sw puSH buttoN 0071269 dEcal, HorN 560272 dEcal, EMErgENcY Stop 510528-000 ligHt rEd 24Vdc 487696 battErY gaugE 1420305 a Upper Control Box CE/AU – After December 15, 2011 S2632E – 1420331 Electrical – 37...
  • Page 84 StEEr rigHt SwitcH p3-8 StEEr lEFt SwitcH p3-9 triggEr SwitcH p3-12 oVErload laMp p1-8 SparE SparE SparE SparE SparE SparE SparE Upper Control Box Connector Pin ID ANSI – After December 15, 2011 Electrical – 38 S2632E – 1420331...

  • Page 85: Controller Upper Control Box Ce/Au After December 15, 2011

    18 r6i r6i 5 Not SHowN 3220182 HarNESS diodE For JoYStick P 1-4 P 3-12 P 3-9 P 1-3 P 3-8 P 1-1 1420305 a Controller Upper Control Box CE/AU – After December 15, 2011 S2632E – 1420331 Electrical – 39...
  • Page 86 Electrical – 40 S2632E – 1420331...

  • Page 87: Joystick

    LEVER, ENABLER, BH HANDLE 3087819 GASKET, BH HANDLE 3087820 GASKET, BH HANDLE 3087810 PUSHBUTTON, MOMENTARY (BLACK) 3087806 MICROSWITCH, BH HANDLE 3087815 SCREW, BH HANDLE 3087813 SCREW, BH HANDLE 5563176 MACHINE SCREW M5 X 16 PAN H 3087801 B Joystick S2632E – 1420331 40.1...
  • Page 88 40.2 S2632E – 1420331...

  • Page 89: Gfci Electrical Outlet

    #8 1/2” 5569978 Scr SlFtpg 8 .375 tHrEad cuttiNg 3040397 tErM SpadE 8i 12/10 3044853 tErM r8i 12/10 3011403 cablE 14 gaugE/3 coNductor X 38 FEEt loNg Outlet Box Wiring 0361352 d GFCI Electrical Outlet S2632E – 1420331 Electrical – 41...
  • Page 90 Electrical – 42 S2632E – 1420331...

  • Page 91: Platform Control Cable Before December 16, 2011

    24 piN plug 3049976 aMp SockEtS coNtactS -16 3049861 coNN 14-piN dEutScH plug 3040342 SockEt coNtact SiZE 16 16/18ga 300647 cablE 18ga/14 coNductor wirE 1420181 b Platform Control Cable – Before December 16, 2011 S2632E – 1420331 Electrical – 43...
  • Page 92 Electrical – 44 S2632E – 1420331...

  • Page 93: Platform Control Cable After December 15, 2011

    WIRE LOCATION LOCATION WIRE NUMBERS CONNECTOR “A” CONNECTOR “B” COLOR 1420309 a Platform Control Cable – After December 15, 2011 S2632E – 1420331 Electrical – 45...
  • Page 94 Electrical – 46 S2632E – 1420331...

  • Page 95: Limit Switch - Before April 11, 2012

    BLACK REFERENCE BROWN BLACK/WHITE BLUE 3049889 ScHEMatic bEForE MaY 13, 2012 SCHEMATIC 3028796 BLACK REFERENCE BROWN BLACK/WHITE BLUE 3049889 ScHEMatic aFtEr MaY 12, 2011 SCHEMATIC 3028795 F Limit Switch – Before April 11, 2012 S2632E – 1420331 Electrical – 47...
  • Page 96 Electrical – 48 S2632E – 1420331...

  • Page 97: Magnetic Sensor - After April 10, 2012

    Magnetic Sensor – After April 10, 2012 Item Part No. Qty. Description 501425-000 SENSor MagNEtic 3049889 coNNEctor, 4-piN dEutScH rEcEp 3049891 lockwEdgE,w4p 4-piN dEutScH plug 3040341 piN, coNtact (-16) dEutScH 1420311 b Magnetic Sensor – After April 10, 2012 S2632E – 1420331 Electrical – 49...
  • Page 98 Electrical – 50 S2632E – 1420331...

  • Page 99: Main Wiring Harness Before December 16, 2011

    12 piN plug 3220132 coNN aMp 9 piN plug 3049986 aMp SockEt coNtact 20/14 3220622 coNN 3 piN aMp 3220026 SockEt 16/18 ga 1370360 c Main Wiring Harness – Before December 16, 2011 S2632E – 1420331 Electrical – 51...
  • Page 100 Main Wiring Harness – Before December 16, 2011 1370360 c Main Wiring Harness – Before December 16, 2011 Electrical – 52 S2632E – 1420331...

  • Page 101: Main Wiring Harness After December 15, 2011

    P 5 -6 P 4-6 P 5 -8 P 5 -9 P 5 -10 P 5 -11 P 5 -12 Section 3 Refer to Page 56 1420314 b Main Wiring Harness – After December 15, 2011 S2632E – 1420331 Electrical – 53...
  • Page 102 IN T E R L O C K P art # C AV C K T P 2-7-2 C AV C K T IN T P 4-6 Battery Charger Scissor Stack 1420314 b Main Wiring Harness – After December 15, 2011 Electrical – 54 S2632E – 1420331...
  • Page 103 R IG H T P 5-1-1 P 5-1 P 2-3-1 P 2-3 P 2-7B P 2-7 P 2-3B P 5-1-2 P 2-7C P 2-7D P 2-7-2 1420314 b Main Wiring Harness – After December 15, 2011 S2632E – 1420331 Electrical – 55...
  • Page 104 P art # 3049993 C AV C K T P 5-1 P 5-2 P 5-3 P 5-6 P 5-8 P 5-9 P 5-10 P 5-11 P 5-12 1420314 b Main Wiring Harness – After December 15, 2011 Electrical – 56 S2632E – 1420331...

  • Page 105: Electrical System Pin Id After December 15, 2011

    Lift select switch (B+=active) p3-8 Steer right switch (B+=active) p3-9 Steer left switch (B+=active) p3-10 Spare switch input (B+=active) p3-11 Spare switch input (B+=active) p3-12 Trigger switch (B+=active) Electrical System Pin ID – After December 15, 2011 S2632E – 1420331 Electrical – 57...
  • Page 106 Up valve output (B+ when active) p5-12 Spare valve output P6 Connects to EZcal Hand-Held Device Wire Description p6-1 Supply p6-2 receive p6-3 transmit p6-4 0 V return Electrical System Pin ID – After December 15, 2011 Electrical – 58 S2632E – 1420331...

  • Page 107: Overload System - Ce

    Overload System – CE Description Item Part No. Qty. 3030158 prESSurE traNSducEr 614986 Ftg rdcr/EXp -6S-4S Stl 3030157 aNglE traNSducEr 974749 ScrEw rHd MacHiNE 10-24 X 1.75 applY loctitE 222 0361496 E Overload System – CE S2632E – 1420331 Electrical – 59...
  • Page 108 Electrical – 60 S2632E – 1420331...

  • Page 109: Section 4 - Options

    Options S2632E – 1420331 Options – 1...
  • Page 110 Options – 2 S2632E – 1420331...

  • Page 111: Flashing Light

    FlaShing light adaptEr – inSidE lOwEr cOntrOl bOx 3049803 cOnnEctOr 2 pin – inSidE lOwEr cOntrOl bOx 3049807 lOck wEdgE 2 pin plug – inSidE lOwEr cOntrOl bOx 5093019 clamp 0361311 a Flashing Light S2632E – 1420331 Options – 3...
  • Page 112 Options – 4 S2632E – 1420331...

  • Page 113: Key Switch

    Key Switch Item Part No. Qty. Description 486756 kEy Switch 302859 wirE 18 r6i r6i 10 blk 583146 dEcal, kEy Switch On/OFF 480006 O-ring 0361451 a Key Switch S2632E – 1420331 Options – 5...
  • Page 114 Options – 6 S2632E – 1420331...

  • Page 115: Airline To Platform

    974689 Scr rdh mach 10-24 .75 5560034 nut hEx lkg 10-24 5093004 clp cuSh .750 Vinyl cOatEd 5090048 hOSE guard-16 986009 wShr Flat 10 5010024 hOSE .50 id air hOSE 0372168 Airline to Platform S2632E – 1420331 Options – 7...
  • Page 116 Options – 8 S2632E – 1420331...

  • Page 117: Dual Lanyard Anchorage

    0360891 brackEt, lanyard attachmEnt 0360893 platE, lanyard attachmEnt 5560704 bOlt hExhd .375-16 1.25 gradE 8 5563046 waShEr Flat hard .375 5560033 nut hEx lkg .375-16 0150448 dEcal attach Fall rEStraint a36030a Dual Lanyard Anchorage S2632E – 1420331 Options – 9...
  • Page 118 Options – 10 S2632E – 1420331...

  • Page 119: Canadian Standards Association Package

    .375-16 1.25 gradE 8 5560033 nut hEx lkg .375-16 986299 waShEr Flat .375 0361514 dEcal, platFOrm capacity 500# w/wind Not ShowN 1420331 manual, partS S2632E 0361532 manual, cSa inSpEctiOn & maintEnancE chEckliSt a37025c Canadian Standards Association Package S2632E – 1420331 Options – 11...
  • Page 120 Options – 12 S2632E – 1420331...

  • Page 121: Battery Condition Indicator

    Battery Condition Indicator Item Part No. Qty. Description 1360397 uppEr cOntrOl aSSEmbly anSi 487696 battEry cOnditiOn indicatOr 300804 wirE 1360611 a Battery Condition Indicator S2632E – 1420331 Options – 13...
  • Page 122 Options – 14 S2632E – 1420331...

  • Page 123: Maintenance

    Maintenance S2632E – 1420331 Maintenance – 1...
  • Page 124 Maintenance – 2 S2632E – 1420331...
  • Page 125 When raising a portion of the machine, be sure  that adequate blocking is properly positioned. Do Snorkel recommends that you make additional copies of not depend solely on the lifting device to hold and the Preventive Inspection Maintenance Checklist forms secure weight.
  • Page 126 However, these items must be maintained Replace any guards and protective devices that have on a scheduled basis in order to function properly. been removed to carry out maintenance and repair work. Maintenance – 4 S2632E – 1420331...

  • Page 127: Daily Prestart Inspection

    Sounds when platform lowers Drive motion alarm Sounds when aerial platform moves Electrical power outlet Proper operation Battery condition indicator Proper operation Horn Sounds when activated Placards and Decals In place and readable Performed by: Date: S2632E – 1420331 Maintenance – 5...
  • Page 128 Maintenance – 6 S2632E – 1420331...

  • Page 129: Frequent Inspection And Maintenance

    Emergency lowering system Check for wear and damage Verify that all fasteners are in place and are tight Hoses, tubes, and fittings Check for leaks, blistering, cracks, etc. Continued on next page… S2632E – 1420331 Maintenance – ...
  • Page 130 Control selector switch Check for proper operation In the lower controls position, the upper controls should not be functional and in the upper controls position, the lower controls should not be functional. Continued on next page… Maintenance –  S2632E – 1420331...
  • Page 131 Verify that all fasteners are in place and are tight Level Sensor Interlock Test A. Park the machine on a level surface. Place a smart level on the chassis in the front-to-back direction. Zero the level. Continued on next page… S2632E – 1420331 Maintenance – 9...
  • Page 132 6′ (1.8 m). All drive functions must also cut out. G. Repeat steps E and F for the left side of machine. H. Adjust/replace the level sensor as required. Performed by: Date: Maintenance – 10 S2632E – 1420331...

  • Page 133: Annual Maintenance

    Check system relief pressure 2,50 to 3,000 psi (19 to 20 bar) Rear Wheel Bearings Clean and repack Above 32°F (0°C) (Non-CE Machines) Conoco Super Sta #2 Mobilgrease CM-P Below 32°F (0°C) Mobilgrease CM-L Performed by: Date: S2632E – 1420331 Maintenance – 11...
  • Page 134 Maintenance – 12 S2632E – 1420331...

  • Page 135: Major Repairs

    Major Repairs Date Part Number Part Description Repair Performed S2632E – 1420331 Maintenance – 13...
  • Page 136 Maintenance – 14 S2632E – 1420331...

  • Page 137: Lubrication Points

    Lubrication King Pins King pins – Item 2. Lubricate using a grease gun with Specific lubricants as recommended by Snorkel, should an extreme-pressure multipurpose grease following the be used in maintaining the unit. If in doubt regarding Frequent Inspection and Maintenance schedule.

  • Page 138: Batteries

    If questions still remain, contact Snorkel Customer Ser- Warning vice Department for further information. Battery acid can damage the skin and eyes. Serious...
  • Page 139 Actively used batteries a few times before it can recover fully. If a battery should be equalized once per week. Manually timed begins to heat before coming up to a full charge, S2632E – 1420331 Maintenance – 1...
  • Page 140 If the charging cycle should exceed 18 hours without the batteries be- ing fully recharged, the charger should be shut off and the batteries should be checked. Maintenance – 1 S2632E – 1420331...

  • Page 141: Fastener Torque Chart

     Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used.  The torque values are given in foot-pounds.  Inch/pound equivalent may be obtained by multiplying by 12.  S2632E – 1420331 Maintenance – 19...
  • Page 142 Maintenance – 20 S2632E – 1420331...
  • Page 143 C H G S W 3 3 P O T H O LE S W IT C H 26 3 2 , 2 6 46 , 32 4 6 O N LY Electrical Schematic ANSI Electrical S2632E Schematic – 1 A36060A...
  • Page 144 S TA C K S W IT C H C H G S W 3 3 P O T H O LE S W IT C H 26 32 , 26 46 , 32 46 O N LY Electrical Electrical Schematic CE Schematic – 2 S2632E A36060A...
  • Page 145 S TA C K S W IT C H S W 3 3 P O T H O LE S W IT C H 26 32 , 2 646 , 3 246 O N LY Electrical Schematic AU/NZ Electrical S2632E Schematic – 3 A36060A...
  • Page 146 Electrical Schematic – 4...
  • Page 147 Hydraulic Schematic Hydraulic S2632E – All Machines Schematic – 1 A37023B...
  • Page 148 Hydraulic Schematic – 2...
  • Page 149 5. The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations here under unless the “Predelivery and Inspection Record” has been properly com- pleted and returned to the Snorkel Warranty department within fifteen (15) days after delivery of the Snorkel product to the Customer or Dealer’s demonstration/rental fleet.
  • Page 150 Confirmation that a qualified technician is available to replace the part and that this person has been ac-  cepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may nullify the warranty.
  • Page 151 PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through Snorkel directly or an Authorised Distributor. If unable to contact the Distributor, contact the Snorkel Service Department for further assistance.
  • Page 152 Product Warranty APPEAL The buyer may appeal in writing against a rejected or adjusted claim to Snorkel Warranty Department within a period of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express reasons and supported by relevant evidence.
  • Page 154 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 058 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 255 0317 FAX: +1 785 989 3070 AUSTRALIA...

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