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Snorkel Manuals
Lifting Systems
S3246
Manual
Snorkel S3246 Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
About this Manual
Repairs and Maintenance
Abbreviations
Additional Information
Service and Parts Information
Ordering Parts
ANSI and OSHA Compliance
Manuals
Machine Information
Parts Order Form
Section 1 - Repair Parts
Chassis, Steering and Brakes
Pothole Protector
Pothole Protector - after February 2011
Trays, Mounting
Battery Tray
Battery Tray - after February 2011
Hydraulic Tray
Hydraulic Tray - after February 2011
Scissor Stack - S2646
Scissor Stack - S2646E
Scissor Stack - S3246
Scissor Stack - S3246E
Scissor Stack Installation
Pothole Actuator Installation
Platform
Platform Installation
Step Installation
Placards and Decals - S2646
Placards and Decals - S3246
Section 2 - Hydraulics
Steering, Drive and Brake Hoses
Cylinder, Steering
Drive Motor Hoses
Drive Speed Manifold
Hydraulic Drive Motor
Hydraulic Tray Hoses
Main Manifold Valve
Hydraulic Pump
Hydraulic Hoses, Scissor Stack - S2646
Cylinder, Lift - S2646
Hydraulic Hoses, Scissor Stack - S3246
Cylinder, Lift - S3246
Section 3 - Electrical
Chassis Wiring
Limit Switch
Battery Tray Wiring
Battery Charger - United States
Battery Charger - Australia/New Zealand
Battery Tray Wiring - after September 2005
Battery Tray Wiring - after February 2011
Battery Charger - after September 2005
Hydraulic Tray Wiring
Electric Motor, Hydraulic Pump
Lower Control Box
Lower Control Box - CE
Lower Control Box - CE after February 2011
Main Harness
Stack Harness Connection
Stack Harness
Upper Control Box
Upper Control Box - CE
Controller, Upper Control Box
Wire Harness, Internal - Upper Control Box
Upper Control Box ANSI - S2646E/S3246E
Controller Upper Control Box ANSI - S2646E/S3246E
Upper Control Box CE/AU - S2646E/S3246E
Controller Upper Control Box CE/AU - S2646E/S3246E
Joystick - S2646E/S3246E
Overload System - CE
Wire Harness, Overload System - CE
Section 4 - Options
Flashing Light
Key Switch, Lower Control Box
Upper Control Box with Horn
Upper Control Box with Battery Condition Indicator
Upper Control Box with Horn and Battery Condition Indicator
Upper Control Box - CE with Battery Condition Indicator
Platform Entry - Chain
Platform Entry - Gravity Bar
Platform Entry - Swing Gate
Lanyard Attachment
Battery Tray - Maintence Free Batteries
AC Generator
AC Generator - Wiring Only
Canadian Standards Association Compliance
Section 5 - Maintenance
Maintenance
Maintenance Schedules
General Information
Daily Prestart Inspection
Frequent Inspection and Maintenance
Annual Maintenance
Major Repairs
Lubrication
Battery Care and Maintenance
Battery Charger
Fastener Torque Chart
Appendix
Electrical Schematics
Hydraulic Schematics
Safety
Operation
Maintenance
Troubleshooting
Replacing the Charger
Specifications
Limited Warranty
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Repairs and Maintenance
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REPAIR PARTS
MANUAL
Part Number 0372045
August 2014
Replaces August 2011
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Summarization of Contents
General Information
About This Manual
Covers S2646E/S3246E and S2646/S3246 aerial platforms. Explains page applicability and callouts.
Repairs and Maintenance
Specifies that maintenance personnel must be qualified and authorized.
Abbreviations
Lists abbreviations used in the manual such as AC, ANSI, CC, DC, GFCI, mm, ft, in, lbs, no, NPT, psi, qty, UL.
Additional Information
Provides contact information for Snorkel International, Inc. for correspondence.
Service and Parts Information
Ordering Parts
Details required information for ordering service or repair parts.
ANSI and OSHA Compliance
Emphasizes the need for owners and users to comply with all applicable regulations.
Manuals
Lists available manuals from Snorkel for S2646E/S3246E and S2646/S3246 aerial platforms.
Machine Information
Provides fields for recording Model Number, Serial Number, Date of Purchase, and Dealer.
Section 1 – Repair Parts
Chassis, Steering and Brakes
Illustrates and lists parts for the chassis, steering, and braking system.
Pothole Protector
Diagram and parts list for the pothole protector assembly.
Pothole Protector – After February 2011
Diagram and parts list for pothole protector assemblies manufactured after February 2011.
Trays, Mounting
Illustrates and lists parts related to trays and mounting components.
Battery Tray
Diagram and parts list for the battery tray assembly.
Battery Tray – After February 2011
Diagram and parts list for battery tray assemblies manufactured after February 2011.
Hydraulic Tray
Diagram and parts list for the hydraulic tray assembly.
Hydraulic Tray – After February 2011
Diagram and parts list for hydraulic tray assemblies manufactured after February 2011.
Scissor Stack – S2646
Illustrates and lists parts for the scissor stack assembly specific to the S2646 model.
Scissor Stack – S2646E
Illustrates and lists parts for the scissor stack assembly specific to the S2646E model.
Scissor Stack – S3246
Illustrates and lists parts for the scissor stack assembly specific to the S3246 model.
Scissor Stack – S3246E
Illustrates and lists parts for the scissor stack assembly specific to the S3246E model.
Scissor Stack Installation
Diagram and parts list for the installation of the scissor stack.
Pothole Actuator Installation
Diagram and parts list for the installation of the pothole actuator.
Platform
Diagram and parts list for the platform assembly.
Platform Installation
Diagram and parts list detailing the installation of the platform.
Step Installation
Diagram and parts list for the installation of the step.
Placards and Decals – S2646
Illustrates and lists placards and decals for the S2646 model.
Placards and Decals – S3246
Illustrates and lists placards and decals for the S3246 model.
Section 2 – Hydraulics
Steering, Drive and Brake Hoses
Diagram and parts list for steering, drive, and brake hoses.
Cylinder, Steering
Diagram and parts list for the steering cylinder assembly.
Drive Motor Hoses
Diagram and parts list for drive motor hoses.
Drive Speed Manifold
Diagram and parts list for the drive speed manifold.
Hydraulic Drive Motor
Diagram and parts list for the hydraulic drive motor.
Hydraulic Tray Hoses
Diagram and parts list for hydraulic tray hoses.
Main Manifold Valve
Diagram and parts list for the main manifold valve assembly.
Hydraulic Pump
Diagram and parts list for the hydraulic pump.
Hydraulic Hoses, Scissor Stack – S2646
Diagram and parts list for hydraulic hoses on the scissor stack for S2646.
Cylinder, Lift – S2646
Diagram and parts list for the lift cylinder for the S2646 model.
Hydraulic Hoses, Scissor Stack – S3246
Diagram and parts list for hydraulic hoses on the scissor stack for S3246.
Cylinder, Lift – S3246
Diagram and parts list for the lift cylinder for the S3246 model.
Section 3 – Electrical
Chassis Wiring
Diagram and parts list for the chassis wiring harness.
Limit Switch
Diagram and parts list for the limit switch assembly.
Battery Tray Wiring
Diagram and parts list for battery tray wiring.
Battery Charger – United States
Diagram and parts list for the US version of the battery charger.
Battery Charger – Australia/New Zealand
Diagram and parts list for the Australia/New Zealand version of the battery charger.
Battery Tray Wiring – after September 2005
Diagram and parts list for battery tray wiring after September 2005.
Battery Tray Wiring – After February 2011
Diagram and parts list for battery tray wiring after February 2011.
Battery Charger – after September 2005
Diagram and parts list for the battery charger after September 2005.
Hydraulic Tray Wiring
Diagram and parts list for hydraulic tray wiring.
Electric Motor, hydraulic pump
Diagram and parts list for the electric motor and hydraulic pump.
Lower Control Box
Diagram and parts list for the standard lower control box.
Lower Control Box – CE
Diagram and parts list for the CE version of the lower control box.
Lower Control Box – CE After February 2011
Diagram and parts list for CE lower control boxes after February 2011.
GFCI Electrical Outlet
Diagram and parts list for the GFCI electrical outlet.
Stack Harness Connection
Diagram showing stack harness connection points.
Stack Harness – S2646 / S3246
Diagram and parts list for the stack harness for S2646/S3246.
Upper Control Box
Diagram and parts list for the standard upper control box.
Upper Control Box – CE
Diagram and parts list for the CE version of the upper control box.
Controller, Upper Control Box
Diagram and parts list for the upper control box controller.
Wire Harness, Internal – Upper Control Box
Diagram and parts list for the internal wire harness of the upper control box.
Upper Control Box ANSI – S2646E/S3246E
Diagram and parts list for the ANSI upper control box for S2646E/S3246E.
Controller Upper Control Box ANSI – S2646E/S3246E
Schematic for the controller of the ANSI upper control box for S2646E/S3246E.
Upper Control Box CE/AU – S2646E/S3246E
Diagram and parts list for the CE/AU upper control box for S2646E/S3246E.
Controller Upper Control Box CE/AU – S2646E/S3246E
Schematic for the controller of the CE/AU upper control box for S2646E/S3246E.
Joystick – S2646E/S3246E
Diagram and parts list for the joystick assembly for S2646E/S3246E.
Overload System – CE
Diagram and parts list for the CE overload system.
Wire Harness, Overload System – CE
Diagram and parts list for the CE overload system wire harness.
Upper Control Box with Horn
Diagram and parts list for the upper control box with horn option.
Upper Control Box with Battery Condition Indicator
Diagram and parts list for upper control box with battery indicator option.
Upper Control Box with Horn and Battery Condition Indicator
Diagram and parts list for upper control box with horn and battery indicator.
Upper Control Box – CE with Battery Condition Indicator
Diagram and parts list for CE upper control box with battery indicator.
Section 4 – Options
Flashing Light
Diagram and parts list for the flashing light assembly.
Key Switch, Lower Control Box
Diagram and parts list for the key switch option for the lower control box.
Upper Control Box with Horn
Diagram and parts list for the upper control box with horn option.
Upper Control Box with Battery Condition Indicator
Diagram and parts list for upper control box with battery indicator option.
Upper Control Box with Horn and Battery Condition Indicator
Diagram and parts list for upper control box with horn and battery indicator.
Upper Control Box – CE with Battery Condition Indicator
Diagram and parts list for CE upper control box with battery indicator.
Platform Entry – Chain
Diagram and parts list for the chain-style platform entry.
Platform Entry – Gravity Bar
Diagram and parts list for the gravity bar platform entry.
Platform Entry – Swing Gate
Diagram and parts list for the swing gate platform entry.
Lanyard Attachment
Diagram and parts list for the lanyard attachment.
Battery Tray – Maintenance Free Batteries
Diagram and parts list for the battery tray with maintenance-free batteries.
AC Generator
Diagram and parts list for the AC generator option.
AC Generator – Wiring Only
Diagram and parts list for AC generator wiring components only.
Canadian Standards Association Compliance
Information regarding Canadian Standards Association compliance.
Section 5 – Maintenance
Maintenance Schedules
Outlines preventive maintenance schedule for inspections, lubrication, and minor items.
Daily Prestart Inspection
Checklist for daily pre-start inspections by trained operators.
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Detailed inspection and maintenance procedures for 90 days or 150 hours intervals.
Annual Maintenance – Every 500 Hours
Procedures for annual maintenance tasks, including hydraulic system checks.
Major Repairs
A log for recording major repair dates, part numbers, descriptions, and performed work.
Lubrication
Specific lubrication points and recommendations for maintaining the unit.
Battery Care and Maintenance
Information and guidelines for proper care and maintenance of lead-acid batteries.
Battery Charger
Details on the onboard automatic battery charger's operation and charging cycle.
Fastener Torque Chart
Provides recommended torque values for various bolt sizes and grades.
User's Manual
Safety
General safety warnings, including DANGER, WARNING, and CAUTION statements.
Safety: General
General safety precautions for operating and servicing the battery charger.
Safety: Power
Precautions regarding electrical shock hazards when connecting to power.
Safety: Batteries
Safety guidelines related to battery handling, charging, and potential hazards.
Operation
Instructions on how to operate the battery charger, including LED indicators.
Charging State & LED Display
Explanation of the LED display indicating battery charging status.
Maintenance
Guidelines for maintaining the battery charger, including cleaning and inspecting wiring.
Troubleshooting
Identifies common problems and their solutions for the battery charger.
Replacing the Charger
Procedure for replacing the battery charger, emphasizing safety precautions.
Specifications
Technical specifications for the battery charger's AC input and DC output.
Product Warranty
Product Warranty
Details Snorkel's warranty for new machines and components.
Limited Warranty Periods
Summarizes warranty periods for machine materials, structural components, and parts.
APPEAL
Procedure for appealing rejected or adjusted warranty claims.
REPLACEMENT PARTS WARRANTY
Specifies warranty terms for replacement parts sold separately.
CLAIM PROCEDURE
Steps to follow for submitting a warranty claim.
FREIGHT DAMAGE
Instructions for reporting freight damage upon receipt of the machine.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:
Lists items and conditions excluded from the warranty coverage.
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