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Snorkel S2255RTE Repair Parts Manual
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Snorkel S2255RTE Repair Parts Manual

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REPAIR PARTS
MANUAL
Part Nu ber 15382-2
From Serial Numbers:
July 2020 (Rev A)
S2255RTE-07-200700001 &
Version 1
S2755RTE-07-200700001 Onwards

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Summary of Contents for Snorkel S2255RTE

  • Page 1 REPAIR PARTS MANUAL Part Nu ber 15382-2 From Serial Numbers: July 2020 (Rev A) S2255RTE-07-200700001 & Version 1 S2755RTE-07-200700001 Onwards...
  • Page 2 General Information General Information Repair Parts S2255RT Base Assembly S2755RT Base Assembly Steer Axle Assembly Swing Arm Assembly Control Cabinet Assembly Serial Plate Mount Assembly Control Box Mounting Assembly Motor Cabinet Assembly Motor Cabinet Charger Assembly Power Cabinet Assembly 2-10 Cabinet Mounting Assembly 2-11 Stabiliser Leg Assembly...
  • Page 3 Options 240V At Base Assembly 240V At Platform Assembly Schematics Hydraulic Schematic Wiring Schematics...
  • Page 4 General Specifications ■ General Specifications SPECIFICATIONS 8.1m 26' 7" Nominal working height Wheels 8.5m 27' 11 " Stabilisers 6.1m Platform floor height Wheels 6.5m 21' 4" Stabilisers 47” Roll out deck size 0 to 5.2kp h 0 to 3.3mph Drive speed Below 2.4m 0 to 0.64kp h 0 to 0.4mph Above 2.4m...
  • Page 5 General Specifications ■ General Specifications S2755RT SPECIFICATIONS S2755RT 9.9m 32' 6" Nominal working height Wheels 10.4m 34' 1" Stabilisers 7.9m 25' 11" Platform floor height Wheels 8.4m 27' 7" Stabilisers 1200mm 47” Roll out deck size 0 to 7kph 0 to 4.3mph Drive speed Below 2.4m 0 to 0.8kph 0 to 0.5mph...
  • Page 6 Commissioning of the machine consists of performing the Pre Delivery and Inspection Report (PDIR) satisfactorily. This PDIR is performed by Snorkel or it's agent before the machine is delivered. A completed PDIR can be obtained, by request, from the sales agent.
  • Page 7 This Maintenance and Repair Parts manual covers current production machines only. ❑ Electrical While Snorkel has attempted in every way to Electrical (Section 3), contains listings and confirm that all information in this manual is correct, drawings of electrical components installations improvements are being constantly made to the including wiring schematics.
  • Page 8 ■ Maintenance schedules cylinder. Snorkel has established a Preventive Maintenance ü When raising a portion of the machine, be sure that Schedule that includes: adequate blocking is properly positioned - Do not ü...
  • Page 9 Maintenance Information ■ Daily Maintenance ❑ Pre-operational inspection (Set the KEY SWITCH to off before starting this inspection). COMPONENTS SERVICE REQUIRED Rough terrain scissor interlock tests (see page in this section) Perform the tests to ensure the system is functioning Platform entrance gate Visually inspect (installation, operation) Wiring harness and connectors...
  • Page 10 Maintenance Information ■ 90 Day or 150 Hour Maintenance (Trained Service Technician) COMPONENTS SERVICE REQUIRED RECOMMENDED LUBRICANT OR FURTHER INSTRUCTIONS Daily maintenance Perform maintenance as per schedule Preventive inspection Perform inspection, complete form Retain copy of checklist maintenance checklist Placards & decals inspection Inspect using drawing and parts listing Replace any missing or in section 1 (repair parts)
  • Page 11 Maintenance Information ■ Preventive Inspection Maintenance 90 Day or 150 Hour Checklist 36 Bruce Road, Levin, 5510 New Zealand Preventative Inspection Ph: +64 (0)6 368-9168, Fax: +(0)6 368-9164 Email: sales.nz@snorkellifts.com Maintenance 90 Day or 150 Hour Checklist OK No Service Required Model: Corrective Action Required Serial Number:...
  • Page 12 Maintenance Information CHECK ELECTRICAL Batteries (2,4) Battery terminals (5,6,7) Battery electrolyte level (5) Battery specific gravity reading (5) Wires and cables (2,5,6) Motion warning alarm (2,4) HYDRAULIC RESERVOIR & RETURN FILTER Translucent hydraulic oil reservoir (3,5) Filter/breather cap (6) Hydraulic fluid level (2,5) Return filter (2,5,6) Corrective Action Required Additional Work Done, Options Fitted, Destination Specific Items etc.
  • Page 13 If questions still remain, contact Snorkel for further INJURY or DEATH could occur if the information.
  • Page 14 Maintenance Information ■ Rough Terrain Scissor Interlock Tests excessive wear in some of the system components. The Snor kel S/RT Se ries are fit ted with a very ❑ Door hinges and latches im por tant safety fea ture, a ‘Sta bi liser/axle/scis sor In ter lock’...
  • Page 15 Maintenance Information 8. Raise the plat form above the el e va tion height, (approx. 1.5 metres, de pend ing on model). 9. At this point, an alarm will sound and fur ther lift or drive will be dis abled. 10.
  • Page 16 Maintenance Information ■ Torque chart PROPERTY CLASS 8.8 PROPERTY CLASS 10.9 TENSILE STRESS NOM SIZE TORQUE (N.m) TORQUE (N.m) CLAMP CLAMP AREA LOAD LOAD LUBED LUBED PITCH (mm ) k=0.20 k=0.15 k=0.20 k=0.15 x 0.5 0.99 2 990 1.79 1.34 5.03 2 200 1.32...
  • Page 17 Phone: +64 06 368-9168 Fax: +64 06 368-9164 Attention: Parts Department ❑ Manuals Manuals are available from Snorkel to support any Record machine information here: of the machines that we produce. The specific manuals for Model number* are as follows: ü...
  • Page 18 Control System Information ■ Scissor Lift Control System ❑ Alternator If the alternator is not providing sufficient charge the EzCal LCD display will show “Shut down - Not Charging” ❑ Oil Pressure If the engine does not have sufficient oil pressure the EzCal LCD display will show “Shut down - No Oil Pressure”...
  • Page 19 Auto Level The default access level is 3. In this level only viewing of data is allowed. STOP: If you are not a trained technician do not use Technician Mode in Access level 1 or 2. Death or serious injury can result from unauthorized adjustments and setups.
  • Page 20 S2255RTE S2755RTE V1 PARTS MANUAL S2255RT Base Assembly Repair Parts S2255RT Base Assembly Wed Feb 24 00:40:21 UTC 2021...
  • Page 21 S2255RTE S2755RTE V1 PARTS MANUAL S2255RT Base Assembly アイテム 部品番号 名前 数量 3603-08 Plain Washer 3605-08 Spring Washer 3610-08020 Metric Bolt 15085-03 Axle Prox 15089 4WD Manifold Assembly 15157 S2255RT Base Frame Weld 515611-000 BEACON ASSY AMBER S2255RT Base Assembly Wed Feb 24 00:40:21 UTC 2021...
  • Page 22 S2255RTE S2755RTE V1 PARTS MANUAL S2755RT Base Assembly Repair Parts S2755RT Base Assembly Wed Feb 24 00:40:22 UTC 2021...
  • Page 23 S2255RTE S2755RTE V1 PARTS MANUAL S2755RT Base Assembly アイテム 部品番号 名前 数量 3603-08 Plain Washer 3605-08 Spring Washer 3610-08020 Metric Bolt 15085-03 Axle Prox 15089 4WD Manifold Assembly 15208 S2755RT Base Frame Weld 515611-000 BEACON ASSY AMBER S2755RT Base Assembly Wed Feb 24 00:40:22 UTC 2021...
  • Page 24 S2255RTE S2755RTE V1 PARTS MANUAL Steer Axle Assembly Repair Parts Steer Axle Assembly Wed Feb 24 00:40:22 UTC 2021...
  • Page 25 S2255RTE S2755RTE V1 PARTS MANUAL Steer Axle Assembly アイテム 部品番号 名前 数量 3603-12 Plain Washer 3603-12HD Plain Washer 3610-06016 Metric Bolt 3610-12050 Metric Bolt 3611-12 Metric Nyloc Nut 3616-12060 Metric Bolt Grade 10.9 3624-27 Permaglide Bush 3626-1 Flanged Permaglide Bush 3636-1 Split Pin 8628 Pin Keeper 9311 Pin 5/8" x 53 lg 9319 Pin 15 x 56 lg 11492-1 Tab Washer 11590 Swivel Housing, Kingpin 11595-9 Bearing Support, Lower...
  • Page 26 S2255RTE S2755RTE V1 PARTS MANUAL Swing Arm Assembly Repair Parts Swing Arm Assembly Wed Feb 24 00:40:22 UTC 2021...
  • Page 27 S2255RTE S2755RTE V1 PARTS MANUAL Swing Arm Assembly アイテム 部品番号 名前 数量 3603-12 Plain Washer 3603-12H Plain Washer 3603-12HD Plain Washer 3603-16HD Plain Washer 3610-12100 Metric Bolt 3610-16140 Metric Bolt 3611-12 Metric Nyloc Nut 3611-16 Metric Nyloc Nut 3616-12120 Metric Bolt Grade 10.9 3626-2 Flanged Permaglide Bush 3626-3 Flanged permaglide bush 3636-1 Split Pin 11600 Wheel Motor 335cc 11629 Wheel Hub 12296 Swing Arm Weld...
  • Page 28 S2255RTE S2755RTE V1 PARTS MANUAL Control Cabinet Assembly Repair Parts Control Cabinet Assembly Wed Feb 24 00:40:23 UTC 2021...
  • Page 29 S2255RTE S2755RTE V1 PARTS MANUAL Control Cabinet Assembly アイテム 部品番号 名前 数量 3602-06 Metric Hex Nut 3603-06 Plain Washer 3603-08 Plain Washer 3603-10 Plain Washer 3605-10 Spring Washer 3610-05020 Metric Bolt 3610-06016 Metric Bolt 3610-06020 Metric Bolt 3610-06025 Metric Bolt 3610-08020 Metric Bolt 3610-08025 Metric Bolt 3610-08030 Metric Bolt 3610-10020 Metric Bolt 3610-10025 Metric Bolt 3611-05 Metric Nyloc Nut...
  • Page 30 S2255RTE S2755RTE V1 PARTS MANUAL Control Cabinet Assembly アイテム 部品番号 名前 数量 13969 Cabinet - Control Side 15088-01 Main Manifold Assembly 15361 Door Stop 15361-03 Lanyard - Eye to Eye 8" 60017-006 1" x3/8 UNC Bolt 60027-013 Rivet 1/8 x 5/32 0070901 Serial Number Plate, US Machines 100434-015 Hyd Fitting - 90 Elbow ORFS(08) - SAE(12) 6019325 Pressure Filter 8342416-3 Latch - Adjustable Trigger, Key 508CH 13781A Stabiliser Manifold Assembly Control Cabinet Assembly...
  • Page 31 S2255RTE S2755RTE V1 PARTS MANUAL Serial Plate Mount Assembly Repair Parts Serial Plate Mount Assembly Wed Feb 24 00:40:23 UTC 2021...
  • Page 32 S2255RTE S2755RTE V1 PARTS MANUAL Serial Plate Mount Assembly アイテム 部品番号 名前 数量 12833-4 Serial Number Plate, NZ/AUS Machines 0070901 Serial Number Plate, US Machines 60027-013 Rivet 1/8 x 5/32 Serial Plate Mount Assembly Wed Feb 24 00:40:23 UTC 2021...
  • Page 33 S2255RTE S2755RTE V1 PARTS MANUAL Control Box Mounting Assembly Repair Parts Control Box Mounting Assembly Wed Feb 24 00:40:24 UTC 2021...
  • Page 34 S2255RTE S2755RTE V1 PARTS MANUAL Control Box Mounting Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3605-06 Spring Washer 3610-06020 Metric Bolt 13811-06 Lower Control Box Assembly AS/NZS/CE, Lithium Control Box Mounting Assembly Wed Feb 24 00:40:24 UTC 2021...
  • Page 35 S2255RTE S2755RTE V1 PARTS MANUAL Motor Cabinet Assembly Repair Parts Motor Cabinet Assembly Wed Feb 24 00:40:24 UTC 2021...
  • Page 36 S2255RTE S2755RTE V1 PARTS MANUAL Motor Cabinet Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3603-08 Plain Washer 3603-10 Plain Washer 3603-10H Plain Washer 3605-06 Spring Washer 3605-08 Spring Washer 3605-10 Spring Washer 3610-05020 Metric Bolt 3610-06016 Metric Bolt 3610-08016 Metric Bolt 3610-08025 Metric Bolt 3610-08030 Metric Bolt 3610-10045 Metric Bolt 3610-10055 Metric Bolt 3611-05 Metric Nyloc Nut...
  • Page 37 S2255RTE S2755RTE V1 PARTS MANUAL Motor Cabinet Assembly アイテム 部品番号 名前 数量 15361 Door Stop 15361-03 Lanyard - Eye to Eye 8" 15368 Cabinet - Tank Side 60015-012 3/4" x 1/4" NC Bolt (Plated) 60017-010 1" x 3/8 UNC Bolt 100432-027 Hyd Fitting - Straight ORFS(12) - SAE(12) 100434-021 Hyd Fitting - 90 Elbow ORFS(12) - SAE(12) 301440 AE-10 Oil Filter 512968-000 Hyd Fitting - Straight ORFS(16) - SAE(16) 512969-000 Hyd Fitting - Straight ORFS(08) - SAE(10) 515959-000 Motor - 01PM-200-66 516204-000 Rubber Grommet 5560179 Flat Washer - Special...
  • Page 38 S2255RTE S2755RTE V1 PARTS MANUAL Motor Cabinet Charger Assembly Repair Parts Motor Cabinet Charger Assembly Wed Feb 24 00:40:25 UTC 2021...
  • Page 39 S2255RTE S2755RTE V1 PARTS MANUAL Motor Cabinet Charger Assembly アイテム 部品番号 名前 数量 1814 Cable Gland 3603-05 Plain Washer 3603-06 Plain Washer 3604-05012 Pan Head Screw 3610-06016 Metric Bolt 3610-06020 Metric Bolt 3611-05 Metric Nyloc Nut 3611-06 Metric Nyloc Nut 3613-06030 Socket Head Cap Screw 10967-2 Appliance Inlet 10967-3 PDL Enclosure 10967-4 PDL Enclosure Lid 15368 Cabinet - Tank Side 15372-01 Mount, Charger Left...
  • Page 40 S2255RTE S2755RTE V1 PARTS MANUAL Power Cabinet Assembly Repair Parts Power Cabinet Assembly Wed Feb 24 00:40:25 UTC 2021 2-10...
  • Page 41 S2255RTE S2755RTE V1 PARTS MANUAL Power Cabinet Assembly アイテム 部品番号 名前 数量 3603-05 Plain Washer 3603-06 Plain Washer 3603-08 Plain Washer 3605-06 Spring Washer 3605-08 Spring Washer 3606-05025 Countersunk Socket Head Screw 3610-05016 Metric Bolt 3610-06016 Metric Bolt 3610-06020 Metric Bolt 3610-08020 Metric Bolt 3610-08025 Metric Bolt 3611-05 Metric Nyloc Nut 3611-06 Metric Nyloc Nut 3611-08 Metric Nylock Nut 3628-08 Nutsert - M8...
  • Page 42 S2255RTE S2755RTE V1 PARTS MANUAL Power Cabinet Assembly アイテム 部品番号 名前 数量 516067-000 Contactor 300AMP 516094-000 Tray, Battery Aux 516095-000 Strap, Aux Battery 516112-000 Tie Rod, Battery 516147-000 Mat, Isolation, EPDM Rubber 516148-000 Nylon Flat Washer 516163-000 Battery Isolator Switch Double 516203-000 Lockout Lever Plate 516289-000 Battery Lockplate 516292-000 Lock Plate Tube 8342416-3 Latch - Adjustable Trigger, Key 508CH Power Cabinet Assembly Wed Feb 24 00:40:25 UTC 2021...
  • Page 43 S2255RTE S2755RTE V1 PARTS MANUAL Cabinet Mounting Assembly Repair Parts Cabinet Mounting Assembly Wed Feb 24 00:40:26 UTC 2021 2-11...
  • Page 44 S2255RTE S2755RTE V1 PARTS MANUAL Cabinet Mounting Assembly アイテム 部品番号 名前 数量 3603-08 Plain Washer 3603-10 Plain Washer 3610-08020 Metric Bolt 3610-10025 Metric Bolt 3611-08 Metric Nylock Nut 3611-10 Metric Nyloc Nut 15370 Power Cabinet 15372 Motor Cabinet 15380 Control Cabinet Cabinet Mounting Assembly Wed Feb 24 00:40:26 UTC 2021 2-11...
  • Page 45 S2255RTE S2755RTE V1 PARTS MANUAL Stabiliser Leg Assembly Repair Parts Stabiliser Leg Assembly Wed Feb 24 00:40:26 UTC 2021 2-12...
  • Page 46 S2255RTE S2755RTE V1 PARTS MANUAL Stabiliser Leg Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3605-06 Spring Washer 3610-06016 Metric Bolt 3610-06110 Metric Bolt 3610-10030 Metric Bolt 3611-06 Metric Nyloc Nut 3626-8 Flanged Permaglide Bush 3628-06 Nutsert M6 3633-3 Roll Pin 11305 Foot Weld Inverted Stabiliser Leg 11366-1 Stabiliser Bush 11366-2 Stabiliser Bush Spacer 11367-2 Pilot-to-open Check Valve With Sealed Pilot 11369 Pin 7/8" x 76mm...
  • Page 47 S2255RTE S2755RTE V1 PARTS MANUAL Wheel Mounting Assembly Repair Parts Wheel Mounting Assembly Wed Feb 24 00:40:27 UTC 2021 2-13...
  • Page 48 S2255RTE S2755RTE V1 PARTS MANUAL Wheel Mounting Assembly アイテム 部品番号 名前 数量 3631-1 Split Pin 98300-9 Wheel Nut 12286-4L Wheel, Left Hand Foam Filled - Non Marking 12286-4R Wheel, Right Hand Foam Filled - Non Marking 12286-3L Wheel, Right Hand Foam Filled 12286-3L Wheel, Right Hand Foam Filled Wheel Mounting Assembly Wed Feb 24 00:40:27 UTC 2021 2-13...
  • Page 49 S2255RTE S2755RTE V1 PARTS MANUAL Base, Stack & Platform Assembly Repair Parts Base, Stack & Platform Assembly Wed Feb 24 00:40:27 UTC 2021 2-14...
  • Page 50 S2255RTE S2755RTE V1 PARTS MANUAL Base, Stack & Platform Assembly アイテム 部品番号 名前 数量 3606-06016 Countersunk Socket Head Screw 3610-10020 Metric Bolt 3624-19 Permaglide Bush 8626 Pin Keeper 11492-3 Tab Washer 11658-20 Wear Plug 12566-2 Wear Pad Slider Block (Bottom) 12566-3 Slider Block Top 13893-04 S2255RTE Stack 13893-05 S2755RTE Stack 13928 Sliding Block Weld 13931 Slider Bar Weld 15165-01 Platform Assembly 15202 Pin, 30mm x 235...
  • Page 51 S2255RTE S2755RTE V1 PARTS MANUAL Bleed Down Cover Assembly Repair Parts Bleed Down Cover Assembly Wed Feb 24 00:40:27 UTC 2021 2-15...
  • Page 52 S2255RTE S2755RTE V1 PARTS MANUAL Bleed Down Cover Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3605-06 Spring Washer 3610-06016 Metric Bolt 12818 Bleed Down Cover Bleed Down Cover Assembly Wed Feb 24 00:40:27 UTC 2021 2-15...
  • Page 53 S2255RTE S2755RTE V1 PARTS MANUAL Platform Assembly Repair Parts Platform Assembly Wed Feb 24 00:40:28 UTC 2021 2-16...
  • Page 54 S2255RTE S2755RTE V1 PARTS MANUAL Platform Assembly アイテム 部品番号 名前 数量 15164-01 Platform Assembly 3603-05 Plain Washer 3603-06 Plain Washer 3603-08 Plain Washer 3603-10 Plain Washer 3603-12 Plain Washer 3606-06020 Countersunk Socket Head Screw 3606-06025 Countersunk Socket Head Screw 3610-05016 Metric Bolt 3610-06020 Metric Bolt 3610-08045 Metric Bolt 3610-10020 Metric Bolt 3610-10050 Metric Bolt 3610-10075 Metric Bolt 3610-12130 Metric Bolt...
  • Page 55 S2255RTE S2755RTE V1 PARTS MANUAL Platform Assembly アイテム 部品番号 名前 数量 13122-12 Stop - Rollout 13122-14 Wear Pad - Internal 13128 Rollout Frame Weld 13155 Platform Floor 13262 Handrail Left Front 13264 Right Handrail 13268 Left Handrail 13841 Handrail Right Front 13871 Step Weld 13921 Control Mount 14023-10 Upper Control Box 14055 Rollout Deck Weld 14056 Handrail Front 60027-067N Rivet 1/8 x 5/32 60030-198 1/4" Fender Washer...
  • Page 56 S2255RTE S2755RTE V1 PARTS MANUAL Platform Rear Handrail Assembly Repair Parts Platform Rear Handrail Assembly Wed Feb 24 00:40:28 UTC 2021 2-17...
  • Page 57 S2255RTE S2755RTE V1 PARTS MANUAL Platform Rear Handrail Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3605-06 Spring Washer 3610-06040 Metric Bolt 3611-05 Metric Nyloc Nut 3611-06 Metric Nyloc Nut 3613-05040 Socket Head cap Screw 7495 Spring Hinge 8926-1 Plug RHS 25mm 13909 Latch, Magnetic Slam 14057 Handrail - Entry End 14058 Handrail Gate 15243 Foam Pipe Wrap Platform Rear Handrail Assembly...
  • Page 58 S2255RTE S2755RTE V1 PARTS MANUAL S2255RT Scissor Stack Repair Parts S2255RT Scissor Stack Wed Feb 24 00:40:28 UTC 2021 2-18...
  • Page 59 S2255RTE S2755RTE V1 PARTS MANUAL S2255RT Scissor Stack アイテム 部品番号 名前 数量 15132-01 2255 Stack 13906-03 Cylinder Assembly 9292 3610-10020 Metric Bolt 11492-3 Tab Washer 8626 Pin Keeper 3610-10120 Metric Bolt 3603-10 Plain Washer 3611-10 Metric Nyloc Nut 11380 Saftey Prop 3606-06025 Countersunk Socket Head Screw 11143-2 Wear Pad 3606-06 Plain Washer 3611-06 Metric Nyloc Nut 3629-5062L Washer, Scissor Pivot...
  • Page 60 S2255RTE S2755RTE V1 PARTS MANUAL S2755RT Scissor Stack Repair Parts S2755RT Scissor Stack Wed Feb 24 00:40:29 UTC 2021 2-19...
  • Page 61 S2255RTE S2755RTE V1 PARTS MANUAL S2755RT Scissor Stack アイテム 部品番号 名前 数量 15132-02 2755 Stack 13906-03 Cylinder Assembly 9292 3610-10020 Metric Bolt 11492-3 Tab Washer 8626 Pin Keeper 3610-10120 Metric Bolt 3603-10 Plain Washer 3611-10 Metric Nyloc Nut 11380 Saftey Prop 3606-06025 Countersunk Socket Head Screw 11143-2 Wear Pad 3603-06 Plain Washer 3611-06 Metric Nyloc Nut 3629-5062L Washer, Scissor Pivot...
  • Page 62 S2255RTE S2755RTE V1 PARTS MANUAL S2755RT Scissor Stack アイテム 部品番号 名前 数量 3624-3 Permaglide Bush S2755RT Scissor Stack Wed Feb 24 00:40:29 UTC 2021 2-19...
  • Page 63 S2255RTE S2755RTE V1 PARTS MANUAL Angle Transducer Repair Parts Angle Transducer Wed Feb 24 00:40:29 UTC 2021 2-20...
  • Page 64 S2255RTE S2755RTE V1 PARTS MANUAL Angle Transducer アイテム 部品番号 名前 数量 3603-06 Plain Washer 3605-06 Spring Washer 3610-06055 Metric Bolt 3030187 Angle Transducer Angle Transducer Wed Feb 24 00:40:29 UTC 2021 2-20...
  • Page 65 S2255RTE S2755RTE V1 PARTS MANUAL Plastic Hydraulic Oil Tank Assembly Repair Parts Plastic Hydraulic Oil Tank Assembly Wed Feb 24 00:40:29 UTC 2021 2-21...
  • Page 66 S2255RTE S2755RTE V1 PARTS MANUAL Plastic Hydraulic Oil Tank Assembly アイテム 部品番号 名前 数量 13106-5A Hydraulic Tank Assembly 3603-06 Plain Washer 3611-06 Metric Nyloc Nut 3618-11 Hose Clamp 11-25mm ZP 3618-26 Hose Clamp 26 - 28mm 11430-1 Base Plate Weld 11430-5 Gasket 11487 Filter Breather 15056 Tank Inner Hose 12942 Top Plate Weld 13106-5 Oil Tank 13108-04 Plug - 1/4 NPTM 605246 Strainer Hyd Tank Fill 605256 Cap, Vented...
  • Page 67 S2255RTE S2755RTE V1 PARTS MANUAL Steel Hydraulic Oil Tank Assembly Repair Parts Steel Hydraulic Oil Tank Assembly Wed Feb 24 00:40:30 UTC 2021 2-22...
  • Page 68 S2255RTE S2755RTE V1 PARTS MANUAL Steel Hydraulic Oil Tank Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3611-06 Metric Nyloc Nut 11430-1 Base Plate Weld 11430-5 Gasket 11487 Filter Breather 13108-04 Plug - 1/4 NPTM 13520-000 Heater Element 15146 Fuel Tank Weldment 15256 Fuel Tank Cap, Non Vented 15354 Top Plate Weld - Hyd Oil Tank Steel Hydraulic Oil Tank Assembly Wed Feb 24 00:40:30 UTC 2021...
  • Page 69 S2255RTE S2755RTE V1 PARTS MANUAL Placards And Decals Repair Parts Placards And Decals Wed Feb 24 00:40:30 UTC 2021 2-23...
  • Page 70 S2255RTE S2755RTE V1 PARTS MANUAL Placards And Decals アイテム 部品番号 名前 数量 501453-000 Decal, Foot Crush Hazard 96924-9 Decal, Warning Stripes Yellow/Black 12833-4 Serial Number Plate, NZ/AUS Machines 0070901 Serial Number Plate, US Machines 13111 Decal, Pinch Point, Small 13903-24 Decal, S2255RTE 13903-25 Decal, S2755RTE 12699-1 Decal, Rated Load S2255RT & S2255RTE 12699-8 Decal, Rated Load S2755RT & S2755RTE 0073298 Decal, Foam Tyres 45198-6 Decal, Limit Switch Sign 12574 Decal, Danger With Alarm...
  • Page 71 S2255RTE S2755RTE V1 PARTS MANUAL Placards And Decals アイテム 部品番号 名前 数量 15078 Decal, Emergency Operation 0083427 Decal, Lifting/Tie Down 511067-000 Decal, www.snorkellifts.com 0372061 Decal, Torque Wheel Nuts 562426 Decal, Operators Manual Enclosed 13640-3 Decal, Fall Restraint Only 1843 Decal, Warning NZ Only Placards And Decals Wed Feb 24 00:40:30 UTC 2021 2-23...
  • Page 72 Snorkel Hose Hose Use: Fitting A -> Fitting B Colour ID Part Number Rev Colour 1 Colour 13768-02 Black Yellow Raise Stack: Main Manifold LCP -> Lift Cyl Extend 13768-01 Black White Lift Cyl Drain: Main Manifold LCR -> Lift Cyl Drain 13963-01 Main Manifold Return: Main Manifold Tank ->...
  • Page 73 S2255RTE S2755RTE V1 PARTS MANUAL Main Manifold, No Added Fittings Hydraulics Main Manifold, No Added Fittings Wed Feb 24 00:40:31 UTC 2021...
  • Page 74 S2255RTE S2755RTE V1 PARTS MANUAL Main Manifold, No Added Fittings アイテム 部品番号 名前 数量 12567-1 Cartridge, Solenoid - Poppet, 2- Way, NC 12567-11 Cartridge, Solenoid - Spool, 3- 12567-15 Cartridge, Needle Valve 12567-19 Cartridge, Hand Pump 12567-2 Cartridge, Check Valve 12567-21 Cartridge, Check, Pilot To Open 12567-22 Cartridge, Load Shuttle 12567-23 Cartridge, Pressure Reducing 12567-24 Cartridge, Flow Control, Orifice Check 12567-25 Cartridge, Solenoid - Spool, 3- 12567-8 Cartridge - Relief, Direct Acting Poppet 12568-1 Cartridge, Solenoid - Spool, 4-...
  • Page 75 S2255RTE S2755RTE V1 PARTS MANUAL Main Manifold, With Added Fittings Hydraulics Main Manifold, With Added Fittings Wed Feb 24 00:40:31 UTC 2021...
  • Page 76 S2255RTE S2755RTE V1 PARTS MANUAL Main Manifold, With Added Fittings アイテム 部品番号 名前 数量 7035-002 Hyd Plug - SAE 08 (3/4 Thread) 10996-2 Test Point - UNO, 9/16 13779-04 Main Manifold 100432-002 Hyd Fitting - Straight ORFS(04) - SAE(04) 100432-004 Hyd Fitting - Straight ORFS(04) - SAE(06) 100432-009 Hyd Fitting Straight ORFS(06) - SAE(06) 100433-008 Hyd Fitting - 45 Elbow ORFS(08) - SAE(08) 100434-021 Hyd Fitting - 90 Elbow ORFS(12) - SAE(12) 512970-000 Hyd Fitting - Straight ORFS(08) - SAE(08) Main Manifold, With Added Fittings...
  • Page 77 S2255RTE S2755RTE V1 PARTS MANUAL 4WD Manifold, No Added Fittings Hydraulics 4WD Manifold, No Added Fittings Wed Feb 24 00:40:31 UTC 2021...
  • Page 78 S2255RTE S2755RTE V1 PARTS MANUAL 4WD Manifold, No Added Fittings アイテム 部品番号 名前 数量 12567-11 Cartridge, Solenoid - Spool, 3- 12569-2 Cartridge, Piloted, 2-Way, Spool, 12569-3 Cartridge, Flow Divider/Combiner 2 12569-5 Cartridge, Piloted, 2-Way, Spool, 12569-6 Cartridge, Relief, Pilot - Operated 13780 4WD Manifold 6019180 Coil - 08 12V Deutsch DT Connector 4WD Manifold, No Added Fittings Wed Feb 24 00:40:31 UTC 2021...
  • Page 79 S2255RTE S2755RTE V1 PARTS MANUAL 4WD Manifold, Added Fittings Hydraulics 4WD Manifold, Added Fittings Wed Feb 24 00:40:31 UTC 2021...
  • Page 80 S2255RTE S2755RTE V1 PARTS MANUAL 4WD Manifold, Added Fittings アイテム 部品番号 名前 数量 15089 4WD Manifold Assembly 7035-001 Hyd Plug - SAE 06 (9/16" Thread) 13780 4WD Manifold 100432-004 Hyd Fitting - Straight ORFS(04) - SAE(06) 100432-009 Hyd Fitting Straight ORFS(06) - SAE(06) 512970-000 Hyd Fitting - Straight ORFS(08) - SAE(08) 4WD Manifold, Added Fittings Wed Feb 24 00:40:32 UTC 2021...
  • Page 81 S2255RTE S2755RTE V1 PARTS MANUAL Auto Stabiliser Manifold, No Added Fittings Hydraulics Auto Stabiliser Manifold, No Added Fittings Wed Feb 24 00:40:32 UTC 2021...
  • Page 82 S2255RTE S2755RTE V1 PARTS MANUAL Auto Stabiliser Manifold, No Added Fittings アイテム 部品番号 名前 数量 12568-1 Cartridge, Solenoid - Spool, 4- Way, 3-Posn, Closed Center 13781-01 Manifold Block 13881-08 Coil Spacer - 08 6019180 Coil - 08 12V Deutsch DT Connector Auto Stabiliser Manifold, No Added Fittings Wed Feb 24 00:40:32 UTC 2021...
  • Page 83 S2255RTE S2755RTE V1 PARTS MANUAL Auto Stabiliser Manifold, Added Fittings Hydraulics Auto Stabiliser Manifold, Added Fittings Wed Feb 24 00:40:32 UTC 2021...
  • Page 84 S2255RTE S2755RTE V1 PARTS MANUAL Auto Stabiliser Manifold, Added Fittings アイテム 部品番号 名前 数量 13781A Stabiliser Manifold Assembly 13781 Stabiliser Manifold 100432-002 Hyd Fitting - Straight ORFS(04) - SAE(04) 100432-009 Hyd Fitting Straight ORFS(06) - SAE(06) 512970-000 Hyd Fitting - Straight ORFS(08) - SAE(08) Auto Stabiliser Manifold, Added Fittings Wed Feb 24 00:40:32 UTC 2021...
  • Page 85 S2255RTE S2755RTE V1 PARTS MANUAL Steer Cylinder Assembly Hydraulics Steer Cylinder Assembly Wed Feb 24 00:40:32 UTC 2021...
  • Page 86 S2255RTE S2755RTE V1 PARTS MANUAL Steer Cylinder Assembly アイテム 部品番号 名前 数量 3624-27 Permaglide Bush 11699 Steer Cylinder 100432-002 Hyd Fitting - Straight ORFS(04) - SAE(04) 11699K Seal kit - Victor 11699K-PB Seal Kit - PB 11699K-UH Seal Kit - UH Steer Cylinder Assembly Wed Feb 24 00:40:32 UTC 2021...
  • Page 87 S2255RTE S2755RTE V1 PARTS MANUAL Axle Cylinder Assembly Hydraulics Axle Cylinder Assembly Wed Feb 24 00:40:32 UTC 2021...
  • Page 88 S2255RTE S2755RTE V1 PARTS MANUAL Axle Cylinder Assembly アイテム 部品番号 名前 数量 3626-3 Flanged permaglide bush 12835-1 Cartridge, Solenoid - Poppet, 2- Way, NC 15204 Cylinder - Dual Lock 6019180 Coil - 08 12V Deutsch DT Connector Axle Cylinder Assembly Wed Feb 24 00:40:32 UTC 2021...
  • Page 89 S2255RTE S2755RTE V1 PARTS MANUAL Lift Cylinder Assembly Hydraulics Lift Cylinder Assembly Wed Feb 24 00:40:33 UTC 2021 3-10...
  • Page 90 S2255RTE S2755RTE V1 PARTS MANUAL Lift Cylinder Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3605-06 Spring Washer 3610-06012 Metric Bolt 3610-06085 Metric Bolt 3611-06 Metric Nyloc Nut 3624-40 Permaglide Bush 3626-19 Flanged Permaglide Bush 3641-06 Nylon Washer 12647-1 Cylinder Lever Pivot Plate 12648 Valve Lever 13952 SR Lift Cylinder 100433-008 Hyd Fitting - 45 Elbow ORFS(08) - SAE(08) 100434-004 Hyd Fitting - 90 Elbow ORFS(04)- SAE(06) 3030158 Pressure Transducer...
  • Page 91 S2255RTE S2755RTE V1 PARTS MANUAL Stabiliser Leg Cylinder Assembly Hydraulics Stabiliser Leg Cylinder Assembly Wed Feb 24 00:40:33 UTC 2021 3-11...
  • Page 92 S2255RTE S2755RTE V1 PARTS MANUAL Stabiliser Leg Cylinder Assembly アイテム 部品番号 名前 数量 3603-06 Plain Washer 3605-06 Spring Washer 3610-06016 Metric Bolt 3610-10035 Metric Bolt 3626-8 Flanged Permaglide Bush 11367-2 Pilot-to-open Check Valve With Sealed Pilot 11492-4 Dual Locktab 12036-5 Sliding Spacer 12036-6 Compression Spring 14098-01 Prox Mount Bracket 14098-02 Prox Target, Leg Grounded, SR 15085-03 Axle Prox 100432-007 Hyd Fitting - Straight ORFS(06)-...
  • Page 93 GP400 I/O Menu Main...
  • Page 94 GP400 I/O Menu Diagnostics...
  • Page 95 GP400 I/O Menu Adjustments...
  • Page 96 GP400 I/O Menu Setups...
  • Page 97 GP400 I/O Allocations GP400 I/O allocations Matrix I/O allocations Function Function P1-1 CAN1H MP1-1 Platform Mode B+ supply P1-2 CAN1L MP1-2 Ground Mode P1-3 MP1-3 CANH MP1-4 P9-1 RS232 B+ supply MP1-5 P9-2 RS232 Rx MP1-6 CANL P9-3 RS232 Tx P9-4 RS232 Gnd MP2-1...
  • Page 98 S2255RTE S2755RTE V1 PARTS MANUAL Upper Control Box Assembly Electrical Upper Control Box Assembly Wed Feb 24 00:40:33 UTC 2021...
  • Page 99 S2255RTE S2755RTE V1 PARTS MANUAL Upper Control Box Assembly アイテム 部品番号 名前 数量 3603-05 Plain Washer 3604-05016 Pan Head Screw 3604-05025 Pan Head Screw 3605-05 Spring Washer 3610-05016 Metric Bolt 3611-05 Metric Nyloc Nut 10118 Contact, NC - Telemac ZBE-102 12536-3 LED - Green, 12V M12 12536-4 LED - Red, 12V M12 12914-10 Collar 12914-11 E-Stop - 40mm, Pull Release 13485-02 Trionics - Matrix 13808-02 Control Box Base Fold - Lower 13838-10 Decal, Upper Control Box...
  • Page 100 S2255RTE S2755RTE V1 PARTS MANUAL Lower Control Box Assembly Electrical Lower Control Box Assembly Wed Feb 24 00:40:34 UTC 2021...
  • Page 101 S2255RTE S2755RTE V1 PARTS MANUAL Lower Control Box Assembly アイテム 部品番号 名前 数量 1650-010 Relay 12V 2065-002 Plug In Relay Base 3603-04 Plain Washer 3603-05 Plain Washer 3603-07 Plain Washer 3604-04012 Pan Head Screw 3604-04025 Pan Head Screw 3604-05012 Pan Head Screw 3611-04 Metric Nyloc Nut 3628-05 Nutsert M5 3628-06 Nutsert M6 10114 Contact, NO - Telemac ZBE-101 10118 Contact, NC - Telemac ZBE-102 12536-3 LED - Green, 12V M12...
  • Page 102 S2255RTE S2755RTE V1 PARTS MANUAL Lower Control Box Assembly アイテム 部品番号 名前 数量 3020016 Switch, Toggle - Honeywell INTI- 3030181 Trionics - TBM 3040411 Alarm Buzzer 3087803 EZCal Panel - Trionics Lower Control Box Assembly Wed Feb 24 00:40:34 UTC 2021...
  • Page 103 S2255RTE S2755RTE V1 PARTS MANUAL 240V At Base Assembly Options 240V At Base Assembly Wed Feb 24 00:40:34 UTC 2021...
  • Page 104 S2255RTE S2755RTE V1 PARTS MANUAL 240V At Base Assembly アイテム 部品番号 名前 数量 1814 Cable Gland 3603-05 Plain Washer 3604-05016 Pan Head Screw 3611-05 Metric Nyloc Nut 10967-1 Residual current device (with appliance inlet pins) 10967-2 Appliance Inlet 10967-3 PDL Enclosure 240V At Base Assembly Wed Feb 24 00:40:34 UTC 2021...
  • Page 105 S2255RTE S2755RTE V1 PARTS MANUAL 240V At Platform Assembly Options 240V At Platform Assembly Wed Feb 24 00:40:34 UTC 2021...
  • Page 106 S2255RTE S2755RTE V1 PARTS MANUAL 240V At Platform Assembly アイテム 部品番号 名前 数量 1807 Appliance Outlet 1814 Cable Gland 1865-001 PDL Switch 3603-05 Plain Washer 3604-05012 Pan Head Screw 3611-05 Metric Nyloc Nut 10967-3 PDL Enclosure 240V At Platform Assembly Wed Feb 24 00:40:34 UTC 2021...
  • Page 107 M o t o r...
  • Page 108 Lower Control Box Wiring To Outriggers Forward Reverse Lift Up Steer Left Steer Right Stabiliser Divert Brake Horn axle valve axle valve Earth F/R O/R Extend F/L O/R Extend R/L O/R Extend R/R O/R Extend F/R O/R Retract F/L O/R Retract R/L O/R Retract R/R O/R Retract Axle Prox Power...
  • Page 109 Upper Control Box Wiring...
  • Page 110 Top View of Lower Control Box...
  • Page 111 Hydraulic Compartment Wiring...
  • Page 112 EZFit Sensors Wiring Lower Valve Solenoid...
  • Page 113 Stabiliser Legs Wiring...
  • Page 114 S2255RTE S2755RTE V1 PARTS MANUAL Stabiliser Leg Assembly 2-12 240V At Base Assembly Stabiliser Leg Cylinder Assembly 3-11 240V At Platform Assembly Steel Hydraulic Oil Tank Assembly 2-22 4WD Manifold, Added Fittings Steer Axle Assembly 4WD Manifold, No Added Fittings...
  • Page 115 S2255RTE S2755RTE V1 PARTS MANUAL 11492-1 0070901 2-5, 2-6, 2-23 11492-3 2-14, 2-16, 2-18, 2-19 0073298 2-23 11492-4 2-12, 3-11 0083427 2-23 11590 032-3897 2-23 11595-9 0372061 2-23 11600 100432-002 2-12, 3-3, 3-7, 3-8 11601 100432-004 3-3, 3-5 11629 2-3, 2-4...
  • Page 116 S2255RTE S2755RTE V1 PARTS MANUAL 12567-1 13106-5 2-21 12567-11 3-2, 3-4 13106-5A 2-21 12567-15 13106-6A 12567-19 13108-04 2-21, 2-22 12567-2 13111 2-23 12567-21 13122-11 2-16 12567-22 13122-12 2-16 12567-23 13122-14 2-16 12567-24 13128 2-16 12567-25 13155 2-16 12567-8 13161-17 12568-1...
  • Page 117 S2255RTE S2755RTE V1 PARTS MANUAL 13779-04 13969 13780 3-4, 3-5 14022 13781 14022-01 13781-01 14022-03 13781A 2-5, 3-7 14023-10 2-16 13808-02 14055 2-16 13810 14056 2-16 13810-5 14057 2-16, 2-17 13811-06 14058 2-17 13811-1 14098-01 2-12, 3-11 13838-01 2-23 14098-02...
  • Page 118 S2255RTE S2755RTE V1 PARTS MANUAL 15370-01 2-10 3602-06 15371 2-10 3603-04 15371-4 2-10 3603-05 2-9, 2-10, 2-16, 4-2, 4-3, 5-1, 5-2 15372 2-11 3603-06 2-5, 2-7, 2-8, 2-9, 2-10, 2-12, 2-15, 2-16, 2-17, 15372-01 2-19, 2-20, 2-21, 2-22, 3-10, 3-11...
  • Page 119 S2255RTE S2755RTE V1 PARTS MANUAL 3610-06040 2-17 3616-12120 3610-06055 2-20 3618-11 2-21 3610-06085 3-10 3618-26 2-21 3610-06110 2-12 3618-32 3610-08016 3619-5 2-18, 2-19 3610-08020 2-1, 2-2, 2-5, 2-10, 2-11 3624-19 2-14 3610-08025 2-5, 2-8, 2-10 3624-2 2-18, 2-19 3610-08030 2-5, 2-8...
  • Page 120 S2255RTE S2755RTE V1 PARTS MANUAL 512970-000 3-3, 3-5, 3-7 6019184 3-2, 3-10 514345-000 6019325 515611-000 2-1, 2-2 605246 2-21 515956-000 2-10 605256 2-21 515957-000 621486 2-23 515958-000 7035-001 515959-000 7035-002 516042-000 7495 2-17 516050-000 2-10 8342416-3 2-5, 2-8, 2-10 516057-000...

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