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Sesamo smart PRO Operating Instructions Manual

Automatism for swing doors
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SESAMO SMARTPRO
1
AUTOMATISM FOR SWING DOORS
OPERATING INSTRUCTIONS
ENGLISH

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Summary of Contents for Sesamo smart PRO

  • Page 1 SESAMO SMARTPRO AUTOMATISM FOR SWING DOORS OPERATING INSTRUCTIONS ENGLISH...
  • Page 2 SESAMO SMARTPRO Thank you for choosing this product. For best automatism performance, Sesamo recommends you carefully read and follow the installation and use instructions found in this manual. Installation of this automatism must only be performed by the professionally qualified personnel for whom this manual is addressed. Any errors during installation may be harmful to people or things.

  • Page 3: Table Of Contents

    SESAMO SMARTPRO SUMMARY Warnings for the installer – Recycling and disposal................. 4 Intended use – Application limits – Low energy – Preliminary checks ..........5 Machine Directive ..........................6 Technical features ..........................7 Dimensions and general specifications .................... 8 Arms ..............................9 Remove cover and preparation of the operator’s installation ............

  • Page 4: Warnings For The Installer - Recycling And Disposal

    /or represent a source of danger. 5) SESAMO declines any responsibility deriving from misuse or use other than that for which the automatism is intended. 6) Do not install the appliance in an explosive atmosphere: the presence of flammable gases or fumes is a serious safety hazard.

  • Page 5: Intended Use - Application Limits - Low Energy - Preliminary Checks

    The automatism is designed exclusively for the normal operation of swing doors in dry environments, and must be installed inside buildings. SESAMO declines all responsibility for any damage deriving of any application or use outside the intended purposes and from unauthorized modifications.

  • Page 6: Machine Directive

    - the relative technical documentation will be compiled by: SESAMO SRL, Strada Gabannone, 8/10 - 15030 Terruggia (AL) – Italy...

  • Page 7: Technical Features

    SESAMO SMARTPRO TECHNICAL FEATURES DIMENSIONS 587x120x95mm POWER SUPPLY 230V ±10% AC 50/60Hz RATED POWER NIMINAL MOTOR TORQUE 35Nm EXTERNAL DEVICES POWER 15Vdc - 12W MAX OPENING TIME 3s ÷ 6s (70°/s ÷ 20°/s) CLOSING TIME 4s ÷ 15s (40°/s ÷ 10°/s)

  • Page 8: Dimensions And General Specifications

    SESAMO SMARTPRO DIMENSIONS AND GENERAL SPECIFICATIONS Base Plate Drive system (motor/gear/spring) Main control board Switching power supply unit End cap with Internal program switch and ON/OFF switch Cover Battery back up (optional) Kit axle extensions H=50mm (optional) Kit axle extensions H=70mm (optional)

  • Page 9: Arms

    SESAMO SMARTPRO ARMS Slide arm: pull arm installation – for lintel depths +50mm – 100mm Standard arm: push arm installation – for lintel depths max. -150mm Long arm: push arm installation -for lintel depths max. -300mm FOR A CORRECT POSITIONING PLEASE REFERS TO PARAGRAPH “ARM INSTALLATION”...

  • Page 10: Remove Cover And Preparation Of The Operator's Installation

    SESAMO SMARTPRO ’ REMOVE COVER AND PREPARATION OF THE OPERATOR S INSTALLATION Unscrew “A” and remove the cover Preparation 1: use adhesive template Preparation 2: use base plate as template and NOT remove components removing components Template to stick on the...

  • Page 11: Slide Arm Installation Pull

    SESAMO SMARTPRO SLIDE ARM INSTALLATION PULL The rigid arm is used for doors that open on the same side as the automatism installation. Axle extensions position “C” L=30mm 42mm (Standard already welded to arm) L=50mm 62mm (Standard + Kit axle extensions H=50mm)
  • Page 12 SESAMO SMARTPRO WING OPENING LEFT dimension and fixing of the automatism: Opening left Use the adhesive template for the fixing holes. The Holes must be adequate for the type of screw used. For the passage of cables, make holes in the areas indicated in the image.
  • Page 13 SESAMO SMARTPRO Fix the automation using the holes made previously. For correct assembly, the base must be aligned with the hinge axis. ATTENTION!!!! For LEFT OPENING the automatism must be ALWAYS be fixed with MOTOR ON THE RIGHT.
  • Page 14 SESAMO SMARTPRO WING OPENING RIGHT - dimension and fixing of the automatism: Opening right Use the adhesive template for the fixing holes. The holes must be adequate for the type of screw used. For the passage of cables, make holes in the areas indicated in the image.
  • Page 15 SESAMO SMARTPRO Fix the automation using the holes made previously. For correct assembly, the base must be aligned with the hinge axis ATTENZION!!!! For RIGHT OPENING the automatism must be ALWAYS be fixed with MOTOR ON THE LEFT.
  • Page 16 SESAMO SMARTPRO RIGID ARM FIXING for opening left For doors opening right, carry out the same assembly respecting the 104mm height from the axis of the hinges. For correct positioning, always use the door hinge axis as main reference. Use screws suitable for the type of the door for the fixing of the guide.
  • Page 17 SESAMO SMARTPRO Pre-mount the sliding part as shown in the image and insert into the guide (in this case, install the optional mechanical stop). Then fit end caps and cover. Optionals By loosening the screw “A” and unscrewing the screw “B” the cover cab be opened to act on the guide...
  • Page 18 SESAMO SMARTPRO ATTENTION!!! Fix arm to the operator. This operation defines how the product is going to be operated!!! For the correct methodology follow the warnings given and the following diagrams. Attention!!!! The highlighted screw indicated with an “X” represents the mechanic constraint of the spring that NEVER HAS TO BE REMOVED before having finished the procedure for choosing the spring preload and having solidly fixed the arm to the door and to the automation.
  • Page 19 SESAMO SMARTPRO Medium preload – torque value of about 12,0 N/m: starting from the closed door position (max. preload), the arm must be rotated by n.3 teeth in the opening direction and fixed to the automation using the appropriate M8 screw , after which follow the final fixing scheme.
  • Page 20 SESAMO SMARTPRO Minimum preload – torque value of about 10,0 N/m: starting from the closed door position (max. preload), the arm must be rotated by n.6 teeth in the opening direction and fixed to the automation using the appropriate M8 screw, after which follow the final fixing scheme.
  • Page 21 SESAMO SMARTPRO Final fixing scheme: screw the arm to the door through the coupling between the threaded hole of the arm itself and the sliding piece shaft. Screw M8 tightening torque = 20N/m (Use torque wrench) Depending on the selected preload you will be in the following situations:...
  • Page 22 SESAMO SMARTPRO Once the arm is connected to both the automation and the door and checked that all fastenings have been carried out, remove the spring alley and screw the screw into the “screw holder” hole as shown in the image.

  • Page 23: Articulated Arm Installation (Push)

    SESAMO SMARTPRO 12. ARTICULATED ARM INSTALLATION (PUSH) The articulated arm is used for doors that open on the opposite side of the automation. Long articulated push arm Axle extensions Position “E” L=30mm 12mm (Standard already welded to the arm) L=50mm...
  • Page 24 SESAMO SMARTPRO WING OPENING LEFT dimension and fixing of the automatism: Opening left Use the adhesive template for the fixing holes. The Holes must be adequate for the type of screw used. For the passage of cables, make holes in the areas indicated in the image.
  • Page 25 SESAMO SMARTPRO Fix the automation using the holes made previously. For correct assembly, the base must be aligned with the hinge axis. ATTENTION!!!! For WING OPENING LEFT operator must ALWAYS be mounted with MOTOR ON THE LEFT.
  • Page 26 SESAMO SMARTPRO WING OPENING RIGHT - dimension and fixing of the automatism: Opening right Use the adhesive template for the fixing holes. The Holes must be adequate for the type of screw used. For the passage of cables, make holes in the areas indicated in the image...
  • Page 27 SESAMO SMARTPRO Fix the automation using the holes made previously. For correct assembly, the base must be aligned with the hinge axis ATTENTION!!!! For WING OPENING RIGHT operator must ALWAYS be mounted with MOTOR ON THE RIGHT.
  • Page 28 SESAMO SMARTPRO PUSH ARM INSTALLATION for wing opening left Valid also for doors opening to the right performing the same operations but opposite side. ALWAYS mount the articulated arm from a closed door and NEVER remove the locking screw spring preaload during the arm installation phases, the screw will be removed ONLY after having...
  • Page 29 SESAMO SMARTPRO Detail A – Bracket fixing dimensions on the door. Detail B – Arm fixing to the automation using the M8 screw supplied. Screw M8 tightening torque = 20N/m (Use torque wrench) Last operation fix the M10 nut to lock the telescopic rod.
  • Page 30 SESAMO SMARTPRO ATTENTION!!! Only from this point on it is possible to adjust the preload of the spring. This is the most delicate operation as it also determines which preload the operator will operate!!! Attention!!!! The highlighted screw indicated with an “X” represents the mechanic constraint of the spring that NEVER HAS TO BE REMOVED before having finished the procedure for choosing the spring preload and having solidly fixed the arm to the door and to the operator.
  • Page 31 SESAMO SMARTPRO Medium preload – torque value of about 12,0 N/m: starting from the closed door position (max. preload), the arm needs to be released on the tip by removing the joint (see image) after which the NON telescopic part (the one fixed to the automation) must be rotated in the opening direction of n.3 teeth and screwed again the operator.
  • Page 32 SESAMO SMARTPRO Minimum preload – torque value of about 10,0 N/m: if you go in this direction, starting from door on closed position (max. preload), arm must be released on the tip by removing the joint (see detail) after the part NON telescopic (to one fixed to the operator) it will be rotated in the opening direction step of n.6 teeth and screwed again to the operator.
  • Page 33 SESAMO SMARTPRO Arm in closed position...
  • Page 34 SESAMO SMARTPRO Connect the two parts of the arm and double check all fastenings have been executed and remove the spring restraint. Screw in the hole the spring screw as indicated in the picture. Screw hole Restraint hole Restraint hole...

  • Page 35: Modification Spring Pre-Charge

    SESAMO SMARTPRO 13. CHANGE SPRING PRELOAD ONLY FOR MART ATTENTION!!! This operation must be performed with the utmost caution!!!! ATTENTION!!! NEVER loosen or disassemble the arm from the door before having reassembled the spring restraint screw!!!! 1. Realign the red reference notches (when door in closed position they are not aligned, open the door until they match).

  • Page 36: Spring Recharge - Selection Brake Level

    SESAMO SMARTPRO SPRING REARM ONLY FOR MART ATTENTION!!! This operation must be performed with the utmost caution!!!! ATTENTION!!! This operation must be performed exclusively if the spring should discharge because of the lack of observation of the proper installation procedures.

  • Page 37: Power Kit Installation

    SESAMO SMARTPRO 16. BATTERY INSTALLATION 1. Disassemble switching and control board 2. Fit battery back-up kit into the pin shown in the picture. 3. Re-tighten the self-locking nut previously unscrewed and wire batteries with its own wiring set.
  • Page 38 SESAMO SMARTPRO 4. Refit switching and control board, insert cable connector in the dedicated electric clamp...

  • Page 39: Power Connection

    SESAMO SMARTPRO POWER SUPPLY CONNECTION • Verify the plate data correspond to those specified in the electrical network. • Provide a bipolar switch with a distance between the contacts equal or higher than 3mm • Check there is a suitable over-current protection on the installation.

  • Page 40: Control Board

    SESAMO SMARTPRO CONTROL BOARD OUTPUT DESCRIPTION OUTPUT DESCRIPTION Connector Main-Key Connector Can Bus (J5) (J8) Connector expansion Connector battery recharged (J21) card (J18) Display + push buttons + Connector battery back-up kit jumper orientation display (J19) Connector internal sensors Connector selection brake...
  • Page 41 SESAMO SMARTPRO USCITA DESCRIZIONE USCITA DESCRIZIONE Connector ON/OFF switch Connectors encoder e motor (J17) power supply (J9+J1) Connector power supply 24V Connector master/slave (J20) (J22) Main Key Connectors (safety controls, aux e selector) Terminal boards numbering and contacts...
  • Page 42 SESAMO SMARTPRO CONTACT FUNCTION DESCRIPTION Power supply Power supply output for sensor or other opening devices 15Vdc – 12W Max* Auxiliary input 2 Input contact with configurable functions as indicated in the parameters chart (see pag.56 parameter 16) Auxiliary input 1 Input contact with configurable functions as indicated in the parameters chart (see pag.56 parameter 15)
  • Page 43 SESAMO SMARTPRO door remains closed and none external peripheral can be detected (including multi-logic selectors). Signal must be short-circuited with COM if no devices are connected. Power supply Power supply output for sensor or other opening devices 17-18 15Vdc – 12W Max* Opening signal.

  • Page 44: Dip Switches

    SESAMO SMARTPRO 19. D IP SWITCHES PARAMETER VALUE DEFAULT Motor Model of operator Spring Push arm Arm selection Pull arm Normal Mode of use LOW ENERGY (see table) Low Energy Disabled PUSH&GO (see table) Active Operator open and closed at reduced speed. Set opening and closing delay time according to the weight and width of the door leaf specified in the following table.

  • Page 45: Electric Locks

    SESAMO SMARTPRO ELECTRIC LOCKS SETTING DESCRIPTION SETTING DEFAULT Electric lock power 0 = 12 VDC 1 = 24 VDC Lock type 0 = Not used 1 = Electric lock with mechanical relock on closing 2 = Maglock – ONLY 24VDC...
  • Page 46 SESAMO SMARTPRO It keeps the door closed with a bolt that keep the door MAGNETIC BOLT locked. If disconnected, pulls the bolt up and release LOCK the door. It requires a push back hit to unlock the RANGE: 0÷9 door. Magnet is powered again when door is fully [t=200÷2000 ms]...
  • Page 47 SESAMO SMARTPRO Magnet that is powered keeps the door closed, if MAGLOCK WITH disconnected it release the door. It does not require DELAY RELOCK a push back hit to unlock the door. Magneti s RANGE: 0÷9 powered again only when the door is completely [t=200÷2000 ms]...

  • Page 48: Commissioning

    SESAMO SMARTPRO 21. START UP Verify contacts 8-9, 12-13, 15-16 are closed. Be sure to have set the parameters of the electric-lock. DANGER: during LP procedure the safety sensors are not connected. Be sure no persons are passing through the door. Movement of the doors might create serious damage to property or people at risk of life-threatening injuries.
  • Page 49 SESAMO SMARTPRO • Press “ENT” until the segment of the display start rotating, release “ENT”. • Display shows “St”, control board is now waiting for 10 seconds and then start the self-learning procedure. NOTE: SmartPro does NOT need any mechanical stopper, but in this operation, during LP procedure, give a physical limit to the door depending on the desired angle you need.

  • Page 50: Security Sensors And Safety Devices Installation

    SESAMO SMARTPRO 22. SAFETY SENSORS AND SAFETY DEVICES INSTALLATION Smart Pro control board allows to connect safety sensors both in monitoring EN16005 both in standard configuration. It is installer's responsibility to evaluate which and how many sensors must be used...
  • Page 51 SESAMO SMARTPRO Wiring diagram external devices (sensor C and sensor D) Wiring diagram sensor C (alternatively it can be wired a push button) Wiring diagram sensor D (alternatively it can be wired a push button) Main power switch See paragraph 17.
  • Page 52 SESAMO SMARTPRO Safety sensors A e B are monitored sensors, for this type of sensors the installations options can be: • Only safety sensor A in closing • Only safety sensor B in opening • Both safety sensors in closing and opening A e B.
  • Page 53 SESAMO SMARTPRO After wiring set parameter 18 as follows: 14. Only safety sensor in closing A – set parameter 18 at level 1 15. Solo safety sensor in opening B – set parameter 18 at level 2 16. Both safety sensors A e B –...

  • Page 54: Parameters Adjustment

    SESAMO SMARTPRO 23.OPERATING LOGICS Display with pushbuttons allows to launch learning procedure and set automatism paramters Use jumper JP2 to correctly see display indications.. Functions : • Search parameters (see list below) through pushbuttons [+] or [-] • Push Enter [ENT] to show the value currently set. In this moment display is flashing •...
  • Page 55 SESAMO SMARTPRO Parameters list: PARAMETER SETTING DEFAULT RANGE: Opening speed 20°/s ÷ 70°/s (step of 5°/s) RANGE: Closing speed 10°/s ÷ 40°/s (step of 5°/s) RANGE: 0 ÷ 60 seconds (step of 1s); Idle time 62: 2 min. 63: 3 min.
  • Page 56 SESAMO SMARTPRO Impulse duration of RANGE: 0 ÷ 9 the electric lock or Timing depends on the type of electric lock: Opening delay please refer to paragraph “electric locks setting” RANGE: Lock closing force 0(min.) ÷ 9(max.) 0 = Single...
  • Page 57 SESAMO SMARTPRO 0 = Interlock 1 = Stop open condition Auxiliary output 2 = Stop closed condition AUX-OUT 3 = Failure 4 = Repetition of lock command 5 = door in movement 0 = Monitoring disabled Safety sensors 1 = Monitoring active for closing sensors...
  • Page 58 SESAMO SMARTPRO Polarity input 0 = NA (Normally Open) AUX OUT 1 = NC (Normally Close) 0 = Automatic (achieved during LP) 1 = level LOW Weight of the wings 2 = level MEDIUM 3 = level HIGH Force level during RANGE: 0 ÷...

  • Page 59: Status Report

    Start Up. 0-firmware version of the user controller e.g. 1:04 1- firmware version of the safety controller e.g. 1:02 2-type of automatism (C0= Smart Pro) Information 3-Door weight (see parameter nr 31) 4- total number of operations performed by the control unit.

  • Page 60: Errors

    E3 / E4 / E7-2 / E7-3 / E7-4 / E7-7 / E7-8 / E7-9 / E7-b / E7-C / E7 -F / E8-2 / E8-3 / E8-4 / E8-5 / E8-6 / E8-7 / E8-9 / E8-b. They are related to transient anomalies. If they persist, replace the board and send it to Sesamo with the indication of the error code reported.

  • Page 61: Operating Logics

    SESAMO SMARTPRO OPERATING LOGICS Con interruttore logiche montato in testata: Stop closed Automatic Stop open Manual Automatic Stop open With basic selector (optional) (3 position switch is disabled): LOGIC DESCRIPTION In this logic the devices connected to START 1 and START2 are disabled. Opening and Manual closing are in manual mode.
  • Page 62 SESAMO SMARTPRO OPERATING LOGICS DESCRIPTION While opening, if door touches an obstacle it stops moving. Operator stops for few second the movement and bring the door in closed Opening anti-crushing position at reduced speed. Setting value adjustable with parameter 06 (see paragraph “Parameter adjustment display”).

  • Page 63: Wiring And Use Double Smartpro (S/M)

    SESAMO SMARTPRO (S/M) WIRING AND USE DOUBLE MART A – With overlapping of the doors B – Without overlapping of the doors ATTENTION!!!! Before wiring the two operator MASTER and SLAVE operator by be chosen. By convention MASTER door is always the first that opens and the last that closes while SLAVE door is the last in opening and the first that closes.
  • Page 64 SESAMO SMARTPRO In case Sync cable is not available it is possible to connect together the two Smart Pro as follows: Always set CANN=ON - Master and Slave CAN = ON Master and Slave...
  • Page 65 SESAMO SMARTPRO Set on MASTER and SLAVE control boards the following values: DESCRIPTION SETTING DEFAULT 0 = Single 1 = Not used Mode 2 = Not used Single/Double 3 = Double Master – wiring CAN cable 4 = Double Slave – wiring CAN cable Depending on whether you need to have an offset in the doors, set the following values: •...
  • Page 66 SESAMO SMARTPRO ASSEMBLING CARTER KIT (optional): Measure the interaxis between hinges “I” to obtain cuts measurements of the plate and cover according to the following formula. CUTS base/cover = I-1145mm Assemble the first SmartPro and insert the base on its slot made on the outside lateral cap.
  • Page 67 SESAMO SMARTPRO Close the internal part of the extra cover and screw it thanks to the prepared slots on the caps. Close both SmartPro with their own covers.

  • Page 68: Interlock Wiring And Use

    SESAMO SMARTPRO WIRING AND USE OF INTERLOCK Without priority With priority...
  • Page 69 SESAMO SMARTPRO SmartPro control board (S/M) it is designed to work in Interlock mode (either for single than double door) with connection with an electronic control board of the same series. Opening of a door, in the Interlock mode, it can just happen if the other door is not moving, if it is making any movement.

  • Page 70: 29. Troubleshooting

    SESAMO SMARTPRO 29. TROUBLESHOOTING Description Warning on the display Cause/solution Door does not open None Check if system is regularly powered The door remains open Op Steady The logic selector is on the stop open - change logic position An opening control is inserted, e.g.

  • Page 71: Sensors 4Safe On Sw - Wiring

    SESAMO SMARTPRO 30. S ENSORS SAFE ON SW WIRING...

  • Page 72: Sensors Lzr-Flatscan Sw - Wiring

    SESAMO SMARTPRO 31. S – ENSORS LZR FLATSCAN SW WIRING...
  • Page 73 SESAMO SMARTPRO 32. S ENSORS SAFE ON SW – WIRING USING MASTER SLAVE CABLE BETWEEN THE TWO SENSORS MASTER SET: DIP 1 = ON FOR SENSOR SAFE CLOSE (SENSOR A) DIP 1 = OFF FOR SENSOR SAFE OPEN (SENSOR B)
  • Page 74 SESAMO SMARTPRO 33. S ENSORS LZR FLATSCAN SW – WIRING USING MASTER SLAVE CABLE BETWEEN THE TWO SENSORS MASTER SLAVE...

  • Page 75: Use And Maintenance Manual

    USER MANUAL PURPOSE OF THE MANUAL These instructions are intended for the manager or user of a SESAMO automatic doors installation. In order to obtain the best performance from the automatism, Sesamo recommends that you read and carefully follow the user instructions in this manual.
  • Page 76 SESAMO SMARTPRO • SESAMO suggests, for any kind of maintenance, calibration, adjustments and / or modifications, the intervention of our technicians or local technical authorized. • SESAMO assumes no responsibility for any unauthorized work on their own equipment. • For any repairs and / or replacement, only original parts must be used.
  • Page 77 SESAMO SMARTPRO Logic description • Stop Close: the automatism controls the complete closure of the door wings. In this logic the inputs START1 and START2 of the electronic control card are not monitored; if present, the electric locking system blocks the door wings.
  • Page 78 SESAMO SMARTPRO INSTALLATION WITH BASIC SELECTOR Logic manual opening Stop close Stop open 1 Radar 2 Radar Manual opening push button RESET Reset Battery mode Stop Close: the automatism controls the complete closure of the door wings. In this logic the inputs START1 and START2 of the electronic control card are not monitored;...
  • Page 79 SESAMO SMARTPRO ELECTRONIC KEY Through this accessory together with the wing-locking device, it is possible to close the wings from the outside, regardless of the logic selected on the advanced or basic selector. Any power failure following this closure will not cause the doors to open.
  • Page 80 MANTEINANCE MANUAL ANTEINANCE INTERVAL Maintenance: The maintenance interval on SESAMO’s automatism is based on the intensity and term of use. For systems with high traffic intensity (input airports, supermarkets, shopping centers, etc..) Or operating in particularly harsh conditions should perform scheduled maintenance at six-month intervals agreed with a specialist.
  • Page 81 SESAMO SMARTPRO Note: Diagnostics to identify the operator failure SIGNAL DESCRIPTION Door needs self learning procedure (see Paragraph “Start up”) Missing Main-Key Error in the configuration of the monitoring sensors (Need to set parameter 18) E7-5 Electrical overcurrent detection E7-6 Time-out Movement (greater than 60”)
  • Page 82 E3 / E4 / E7-2 / E7-3 / E7-4 / E7-7 / E7-8 / E7-9 / E7-b / E7-C / E7 -F / E8-2 / E8-3 / E8-4 / E8-5 / E8-6 / E8-7 / E8-9 / E8-b. They are related to temporary anomalies. If they persist replace the control board and send it to Sesamo with the error code indicated.
  • Page 83 SESAMO SMARTPRO WARNING! This product falls within the scope of the Directive 2012/19 / EU concerning the management of waste for electrical and electronic equipment. (RAEE). The appliance must not be disposed of with domestic waste as it is made of different materials that can be recycled to suitable structures.
  • Page 84 SESAMO SMARTPRO C187340_05_MAN_SM_E_18_12_20 SESAMO srl Str. Gabannone, 8/10 15030 Terruggia (AL) Italy Tel: +39 0142 403223 Fax: +39 0142 403256 www.sesamo.eu e-mail: info@sesamo.eu...

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