Pacific Zuma Assembly And Maintenance Manual

Strength-training fitness equipment

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Zuma
Strength-Training
Fitness Equipment
Assembly and Maintenance Guide

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Table of Contents
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Summary of Contents for Pacific Zuma

  • Page 1 Zuma Strength-Training Fitness Equipment Assembly and Maintenance Guide...
  • Page 2: Important Safety Instructions

    Do not use accessory attachments that are not recommended by the • Assemble and operate the Zuma on a solid, level Serial number: _____________ manufacturer: such attachments might cause surface. Locate the unit a few feet from walls or injuries.
  • Page 3: Table Of Contents

    Zuma Assembly and Maintenance Guide Table of Contents Important Safety Instructions ............... 2 Personal Safety During Assembly .................... 2 Obtaining Service ........................2 Before You Begin ................... 5 Unpacking the Equipment ......................5 Optional Equipment ......................... 5 Preparations for Assembly ................6 Required Tools .........................
  • Page 4 Zuma Assembly and Maintenance Guide Adjustments ....................29 Cable Adjustments ........................29 Main Cable Adjustment ......................29 Selector Stem Adjustments ...................... 30 Forward Angle Adjustment ....................30 Backward Angle Adjustment ....................31 Side-to-Side Vertical Adjustment ................... 32 Maintenance ..........................32 Warranty Card and Specifications ................
  • Page 5: Before You Begin

    Zuma Assembly and Maintenance Guide Lat Bar Before You Begin Thank you for purchasing the Zuma. This unit is part of the Pacific Fitness line of quality strength training Tricep Straps machines, which let you target specific muscle groups to achieve better muscle tone and overall body conditioning.
  • Page 6: Preparations For Assembly

    Preparations Note: A few of the bolts used to assemble the guide. Zuma are longer than 6 inches. You may want to • Set up the Zuma on a solid, flat surface. A use a measuring tape to accurately identify the...
  • Page 7: Assembly Instructions

    Zuma by yourself. Review the Installation Requirements on page 6 before proceeding with the following steps. The Zuma comes in two boxes. (See the figure at the right.) Be careful to open boxes and assemble components in the sequence presented in this guide.
  • Page 8: Open Box 1

    Zuma Assembly and Maintenance Guide Open Box 1 Use tie cutters to open the box. The illustration shows how the Zuma will look after you complete this section. Open Box 1 page 8...
  • Page 9: Attach Main Upright And Back Beam

    Zuma Assembly and Maintenance Guide 1. Attach Main Upright and Back Beam A. Lift the Main Upright into a vertical position. B. With one person holding the Main Upright steady, Main Upright attach it to the Main Base using two ½-inch by 3¼-inch bolts four ½-inch washers...
  • Page 10: Attach Top Beam

    Zuma Assembly and Maintenance Guide 2. Attach Top Beam A. Place the Top Beam on the Main Upright. Ensure 1 - 4" bolt Top Beam the beam extends out as shown. 2 - washers 1 - locknut B. Attach the Top Beam to the Main Upright from the...
  • Page 11: Install Guide Rods

    Zuma Assembly and Maintenance Guide 3. Install Guide Rods A. Place the Guide Rods into the two holes in the Main Base. Until step 4 (when you attach them to the Top Beam), the Guide Rods will lean away from the base;...
  • Page 12: Secure Guide Rods

    Zuma Assembly and Maintenance Guide 4. Secure Guide Rods A. Position the Guide Rods under the Guide Rod Bracket. 2 - 1" bolts B. Attach the Guide Rods to the bracket using two 1-inch bolts Insert the bolts through the bracket and into the top of the Guide Rods as shown.
  • Page 13: Attach U End Of Main Cable

    Zuma Assembly and Maintenance Guide 5. Attach U End of Main Cable A. Insert the Selector Stem into the weight stack with the threaded hole at the top. Hold the Selector Stem with several holes above the Top Cap Weight.
  • Page 14: Open Box 2

    Zuma Assembly and Maintenance Guide Open Box 2 Use tie cutters to open the box. The illustration shows how the Zuma will look after you complete this section. Open Box 2 page 14...
  • Page 15: Attach Seat Upright Assembly

    Zuma Assembly and Maintenance Guide 6. Attach Seat Upright Assembly Main Upright A. Attach the Seat Upright Assembly to the Main Upright using two 4-inch bolts 1 - ½" by 3¼" bolt 2 - ½" washers four washers 1 - ½" locknut two locknuts Wrench tighten.
  • Page 16: Attach Press Arm

    Zuma Assembly and Maintenance Guide 7. Attach Press Arm A. Attach the Press Arm to the Top Beam, with the Top Beam label facing out, using one 7½-inch bolt two ½-inch washers one ½-inch locknut Wrench tighten enough to allow free rotation of the Press Arm.
  • Page 17: Install Main Cable

    Zuma Assembly and Maintenance Guide 8. Install Main Cable A. From the back of the machine, pass the Main Cable Main Cable 1 - 4½" pulley 40509-102 connected to the Selector Stem over 1 - 2" bolt 2 - washers one 4½-inch pulley.
  • Page 18 Zuma Assembly and Maintenance Guide E. Feed Main Cable 40509-102 through the two vertical bars in the Press Arm and allow it to hang. Attach one 3½-inch pulley in the Press Arm over the Cable using one 7½-inch bolt two washers...
  • Page 19 Zuma Assembly and Maintenance Guide K. Wrap the Main Cable up and over the pulley installed in step I and feed it up through the back window in the Top Beam. Top Beam L. Attach one 3½-inch pulley over the Cable and in the back window of the Top Beam using one 2¾-inch bolt...
  • Page 20: Install Lower Cable In Seat Upright Assembly

    Zuma Assembly and Maintenance Guide 9. Install Lower Cable in Seat Upright Assembly Seat Upright A. Attach the Foot Plate and one 3½-inch pulley to the Assembly Seat Upright Assembly through the top hole using one 4¼-inch bolt two washers one cable retainer one ½-inch barrel spacer...
  • Page 21 Zuma Assembly and Maintenance Guide Attach one 3½-inch pulley over the Cable in the Leg Extension Arm window using one 2½-inch bolt two ³⁄₈-inch step spacers 1 - 3½" pulley one locknut 1 - 3¼" bolt Wrench tighten. 2 - ½" barrel...
  • Page 22: Complete Lower Cable Installation

    Zuma Assembly and Maintenance Guide 10. Complete Lower Cable Installation A. Attach one 3½-inch pulley to the Floating Pulley 1 - 3½" pulley 1 - 2" bolt Plates to the end with the single hole as shown 2 - washers...
  • Page 23: Install Ab Cable

    Zuma Assembly and Maintenance Guide 11. Install Ab Cable A. Using the short Ab Cable 42762-102, feed the loop end with the ball through the middle window in the Main Upright, feeding it from the back to the front. 1 - 2¾" bolt 2 - washers B.
  • Page 24: Install Seat And Rollers

    Zuma Assembly and Maintenance Guide 12. Install Seat and Rollers A. Attach the Seat Pad to the Seat Stem using two 2¼-inch bolts two washers Wrench tighten. Mushroom Cap Seat Pad You can use either pad provided; they are the same size.
  • Page 25 Zuma Assembly and Maintenance Guide Again, repeat for the Main Upright. Slide a small Foam Roller completely on one end of a Roller Pad Rod, then secure it in place by pounding one mushroom cap in the end using the rubber mallet.
  • Page 26: Attach Handlebars

    Zuma Assembly and Maintenance Guide 13. Attach Handlebars A. Slide a Handlebar in place on the Press Arm. Handlebars curve inward; choose the correct Handlebar. B. Attach the Handlebar using one ½-inch large washer Press Arm one ½-inch thin hat washer one locknut Place the thin hat washer so it cups upward.
  • Page 27: Attach Accessories

    Zuma Assembly and Maintenance Guide 14. Attach Accessories A. At the end of the Top Beam, attach the Lat Bar to the Main Cable using a spring clip. Note: The two small hooks at the end of the Top Beam can be used to store the Lat Bar when it's not in use.
  • Page 28: Apply Weight Decals

    This completes box 2 and the assembly of your Pacific Fitness Zuma. Now that you have assembled the equipment, read Chapter 4 to adjust the Zuma before you begin to use it. Again, thank you for purchasing equipment from Pacific Fitness.
  • Page 29: Adjustments

    Zuma Assembly and Maintenance Guide Adjustments and Maintenance Cable Adjustments After the Zuma is completely assembled, you should check the Cables for proper tension. These are some signs that cable problems exist: Press Arm Main Upright ✔ The Top Cap Weight does not rest squarely on the top weight of the weight stack.
  • Page 30: Selector Stem Adjustments

    Allen head 1. Remove the Weight Pin from the weight stack. set screw 2. Perform an exercise on the Zuma until the base of Top Cap the Selector Stem is clear of the weight stack. Weight U Bracket...
  • Page 31: Backward Angle Adjustment

    Zuma Assembly and Maintenance Guide D. Reassemble the Top Cap Weight, Selector Stem, and U bracket. E. Test again the movement of the Selector Stem inside the Weight Stack. If the Selector Stem continues to contact the plates, repeat steps A through E until the Selector Stem slides through the Weight Stack without contacting the plates.
  • Page 32: Side-To-Side Vertical Adjustment

    Zuma Assembly and Maintenance Guide Side-to-Side Vertical Adjustment If the Selector Stem contacts the inside of the Weight Pull the Selector Stem and Top Stack during use or the Weight Pin becomes difficult to Cap Weight up to expose at insert in the Weight Stack, the Selector Stem may be least 5 holes.
  • Page 33 Return Policy: Proof of purchase is required to determine whether service on a Precor Strength Product/ for on-site warranty repairs of strength products, Pacific Fitness Product during its warranty period will commence. Claims should be made to the dealer within the service area.
  • Page 34 Shipping weight: 173 lb (154 kg) Precor Incorporated 20031 142nd Avenue NE P.O. Box 7202 Woodinville, WA USA 98072-4002 Precor and Pacific Fitness are registered trademarks of Precor Incorporated. Specifications subject to change without notice. Copyright 2001 Precor Incorporated. Precor web site: www.precor.com NOTICE:...

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