Zodiac PRO 650 Owner's Manual
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Zodiac PRO 650 Owner's Manual

Zodiac PRO 650 Owner's Manual

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Owner's Manual
Volume 2
Page 1 / 38

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Summary of Contents for Zodiac PRO 650

  • Page 1 Owner's Manual Volume 2 Page 1 / 38...

  • Page 2: Table Of Contents

    VOLUME 2 DESCRIPTION – BUOYANCY MECHANISM PROPULSION SYSTEM INSTALLATION AND CIRCUITS CONTENTS PAGE I – GENERAL DESCRIPTIONS I-1-Technical characteristics -------------------------------------------------- 3 - 4 I-2-Inventory---------------------------------------------------------------------- I-3-Item location------------------------------------------------------------------ 6 - 7 I-4-Handling----------------------------------------------------------------------- II – BUOYANCY MECHANISM II-1-Assembling the buoyancy mechanism on the hull------------------- II-2-Fixing the flap--------------------------------------------------------------- II-3-Inflation mechanism ------------------------------------------------------ 11-12...

  • Page 3: I-1-Technical Characteristics

    DESCRIPTION - Technical Characteristics I -1- TECHNICAL CHARACTERISTICS Dimensions (ft) 20’ 8“ 4.95 (ft) 16’ 3“ (ft) 8’ 2“ 1.35 (ft) 4’ 5“ 0.575 (ft) 1’ 11“ Design category B / C (Directive 94/25/CE) Capacity C= 15 B= 5 (ISO) 1740 1020 Maximum...
  • Page 4 The B category allows to navigate with 5 passengers. Each passengers has to be seated and have possibility to hold on to the boat. We recommend you to use the specific Zodiac accessories (contact your dealer). Dimension tolerances: ± 4% NOTE The maximum authorized load was calculated to standard ISO 6185.

  • Page 5: I-2-Inventory

    • Repair kit OPTIONAL ACCESSORIES* • Sling • Rollbar • Consoles • Seat • Bolster • Bathing ladder • 4- and 6-cylinder racks • Electrical inflator, double flow-rate • Other options available, see your ZODIAC dealer Page 5 / 38...

  • Page 6: I-3-Item Location

    DESCRIPTION - Functional Elements I -3-LOCATION OF ELEMENTS Page 6 / 38...
  • Page 7 DESCRIPTION - Functional Elements MARK DESIGNATION Bow roller Bow ring Anchoring rope locker cover Fuel filling point Tank vent Fuel overflow drainage Tank valve/gauge access hatch Rear chest access hatch Quick drain hole plug Fuel/water separator filter Engine cable feedthrough Cleats Quick drain hole Hull plug hole...

  • Page 8: I-4-Handling

    DESCRIPTION - Handling I -4- HANDLING I-4-1-Transport: Advice for fitting to a trailer is given in the owner's manual, Volume 1. I-4-2-Storage: THE BOAT MUST REST ON THE BOW (SEE SKETCH BELOW) CAUTION 2700 1350 1337 1568 COUPE B-B COUPE A-A Dimensions in millimetres Page 8 / 38...

  • Page 9: Ii-1-Assembling The Buoyancy Mechanism On The Hull

    BUOYANCY MECHANISM – Assembly on the Hull II -1- ASSEMBLING THE BUOYANCY MECHANISM ON THE HULL To facilitate positioning of the buoyancy mechanism, apply liquid soap (A) to the hull rails Place the bolt rope (a) of the buoyancy mechanism in the hull rail (b) located in the bow of the hull.

  • Page 10: Buoyancy Mechanism

    BUOYANCY MECHANISM - Fixing the flap II-2-FIXING THE FLAP Install the internal flap Fix the internal flap (screw and washers) After attaching the internal flap on the hull, pull the buoyancy mechanism forwards slightly to pass the external flap over the bow (but do not attach yet). NOTE: The buoyancy mechanism is mounted on the hull deflated.

  • Page 11: Ii-3-Inflation Mechanism

    BUOYANCY MECHANISM - Inflating System II-3-INFLATING SYSTEM II -3-1- The inflation pump a. adapter b. nozzle c. hose base d. inflating orifice II -3-2- Easy push valves To activate the valves in inflating position in deflating position Push The membrane is closed, the The membrane is open, the knob is up knob is down...
  • Page 12 BUOYANCY MECHANISM - Inflating System II -3-3- Pressure indicator II -3-4- Buoyancy mechanism inflation Activate all valves in inflating position. Fix the hose base in the inflator inflating orifice To inflate your boat properly, the inflator should be correctly placed on the ground. The boat inflates rapidly if the inflator is used smoothly and without haste.

  • Page 13: Ii-4-Pressure

    BUOYANCY MECHANISM - Pressure II -4-1- Buoyancy mechanism inflation • Place the adapter corresponding to the diameter of the semi-built in valve at the inflator pipe nozzle. Inflate the buoyancy mechanism, balancing the pressure between the different compartments until the partitions (a) are no longer visible (pressure = 240 mb) Never pressurise a compartment when the others are completely...
  • Page 14 BUOYANCY MECHANISM - Pressure Thus, it is important to anticipate: Check and adjust the pressure in the inflatable compartments (re-inflating or deflating as necessary) according to temperature variations (especially when the temperature varies greatly between the morning and evening in hot climates) and ensure that the pressure is within the recommended pressure zone (from 220 to 270 mb).

  • Page 15: Propulsion System

    PROPULSION SYSTEM Comply with ZODIAC recommendations and engine constructor recommendations. For optimum use of your boat, see your dealer. Page 15 / 38...

  • Page 16: Iv-1-Fuel

    INSTALLATION AND CIRCUIT - Fuel IV-1-FUEL IV -1-1-Description of essential functional parts: MARK DESIGNATION Fuel circuit closing valve Gauge transmitter Fuel circuit closing valve Draining hole of the overflow compartment Vent Filling hole Fuel/water separator filter Fuel tank Page 16 / 38...
  • Page 17 INSTALLATION AND CIRCUIT - Fuel MARK DESIGNATION Tank valve/gauge access hatch. Tank maintenance access door IV-1-2-Réservoir MARK DESIGNATION Vent Fuel tank filling Fuel circuit closing valve Gauge transmitter Fuel circuit closing valve Page 17 / 38...
  • Page 18 INSTALLATION AND CIRCUIT - Fuel IV-1-3- Water/Fuel separator filter To protect the engine, a water/fuel separator filter is placed on the NOTE fuel supply circuit. The water/fuel separator filter is located in the aft chest, on the starboard partition: MARK DESIGNATION Filter head, fixed to the boat Interchangeable filtering element...
  • Page 19 INSTALLATION AND CIRCUIT - Fuel Changing the filter cartridge: Comply with Zodiac recommendations and filter manufacturer recommendations Place a funnel and recovery bowl underneath the cartridge while it is being replaced. Before changing the filter, make sure the fuel supply line pressure is released.
  • Page 20 INSTALLATION AND CIRCUIT - Fuel IV-1-5-Recommendations: IN CASE OF FUEL LEAK OR FIRE, THE FUEL CIRCUIT CLOSING VALVE, LOCATED ON THE TANK, ISOLATES THE TANK FROM THE FUEL CIRCUIT AND MUST WARNING REMAIN CLOSED. A FULL TANK AVOIDS CONDENSATION ON EACH OPERATION.

  • Page 21: Iv-2-Electricity

    Dipstick Dipstick lighting Headlight switch, or independent (option) Connection, identify the positive output of the switch Battery Engine control box switch Fuse THE GAUGE DIAL MUST BE PRESENT. IF ABSENT, PLEASE CONTACT YOUR ZODIAC DEALER. CAUTION Page 21 / 38...
  • Page 22 INSTALLATION AND CIRCUIT - Electricity IV-2-1-3 Bilge pump wiring diagram (not supplied) Bilge pump switch Trigger Bilge pump Tight fuse-holder + fuse Circuit-breaker Battery To accessory harness Page 22 / 38...
  • Page 23 PLACE. ALWAYS PROTECT YOUR EYES WHEN WORKING CLOSE TO A BATTERY. If you do not plan to use your Zodiac® for a month or more, remove the battery and store it in a cool, dark and dry place. Completely recharge the battery before reusing it.

  • Page 24: Iv-3-Drainage

    INSTALLATION AND CIRCUIT - Drainage IV –3-DRAINAGE: IV -3-1-Description of essential functional parts: MARK DESIGNATION Hull feedthroughs Dumping system Engine trough outlets Plugs + holding brackets Deck dumping system Page 24 / 38...
  • Page 25 INSTALLATION AND CIRCUIT - Drainage IV -3-2-Operation of the deck drain hole and hull feedthrough The hull feedthrough comprises: NOTE : a fixed flexible membrane that: - distorts, to drain the water on the bridge from inside the boat to the outside.

  • Page 26: Iv-4-Steering

    INSTALLATION AND CIRCUIT - Drainage IV-3-3-Hull plug hole IV-3-3-1-Boat outside the water (on trailer, cradle, etc.) POSITION OPEN, PLUG REMOVED. IV-3-3-2-Boat in the water POSITION CLOSED, PLUG(S) IN POSITION. (MAKE SURE THE PLUGS ARE PROPERLY CLOSED) INSTALLATION AND CIRCUIT - Steering IV-4-DIRECTION IV-4-STEERING Comply with the steering manufacturer’s recommendations...

  • Page 27: Iv-6-Anchoring/Mooring

    INSTALLATION AND CIRCUIT - Anchoring/Mooring IV-6- ANCHORING/MOORING IV -6-1-Description of essential functional parts: MARK DESIGNATION Chain plate Bow roller Cleats Anchoring chest Mooring cleat IV-6-2-1 Use THE CLEATS CAN ONLY BE USED FOR OCCASIONAL MOORING OF THE BOAT. FOR PERMANENT MOORING, USE THE BOW CHAIN WARNING PLATE PROVIDED AT THE FRONT OF THE BOAT.

  • Page 28: Information And Identification Plates

    INFORMATION AND IDENTIFICATION PLATES V-1-SAFETY LABEL AND REGISTRATION PLATES POSITION Page 28 / 38...

  • Page 29: V-2-Safety Label And Registration Plates Description

    INFORMATION AND IDENTIFICATION PLATES V -2-SAFETY LABEL AND REGISTRATION PLATES DESCRIPTION Page 29 / 38...
  • Page 30 INFORMATION AND IDENTIFICATION PLATES Page 30 / 38...

  • Page 31: Positioning / Assembly Of Optional Accessories Vi-1-Console Position

    INFORMATION AND IDENTIFICATION PLATES 25 KTS MAXIMUM MAKE SURE THAT THE LABELS ARE PRESENT AND LEGIBLE. CONTACT YOUR DEALER TO OBTAIN NEW ONES IF NECESSARY. Page 31 / 38...
  • Page 32 POSITION OF ACCESSORIES VI -1 LOCATION OF CONSOLE T4 Some consoles may be fitted in your boat; we recommend putting them in the locations given below to optimise use of your boat and use the below-deck cable feedthroughs. In addition, some areas, particularly above the tank, require extra precautions when installing the tank (see diagram).
  • Page 33 POSITION OF ACCESSORIES PRO MAN CONSOLE Ø Tank access hatch PRO TYPE CONSOLE Ø Tank access hatch JOCKEY ACCES PRO MAN inch inch inch inch 1548 1548 1548 14.5 17.52 23.7 1185 46.65 20.98 20.98 20.98 16.54 16.54 16.54 Ø 3.94 3.94 3.94...

  • Page 34: Vi-2-Feed Through

    POSITION OF ACCESSORIES TO BE ABLE TO PASS CABLES BELOW THE DECK AND AVOID DAMAGING THE BOAT STRUCTURE, THE CABLE FEEDTHROUGH (NOT SUPPLIED) MUST ONLY BE WARNING PLACED IN THE GREY AREA SHOWN BELOW. FOR SAFETY REASONS, THE TANK HATCH MUST REMAIN ACCESSIBLE AND UNENCUMBERED BY THE POSITION OF ACCESSORIES.

  • Page 35: Vi-3-Bolster Position

    POSITION OF ACCESSORIES VI-1-2 CABLE FEEDTHROUGH Cable exit on the deck (through a cable feedthrough) Comply strictly with the specified drilling area. VI -3-BOLSTER POSITION: The positioning measurements are given from the rear chest. BOLSTER inch 33.8 9.05 1.97 32.5 2.36 1.77 Page 35 / 38...

  • Page 36: Vi-4-Seat Position Area

    POSITION OF ACCESSORIES VI-4-SEAT POSITION AREA: The positioning measurements are given from the rear chest. SEAT inch 1150 45.3 VI -5-EXAMPLE OF POSSIBLE ACCESSORIES: 5 SEAT Configuration: CONSOLES PRO MAN + 2 BOLSTERS Page 36 / 38...
  • Page 37 POSITION OF ACCESSORIES 5-SEAT configuration: PRO MAN CONSOLES + 1 BOLSTER + 1 SEAT 3-SEAT configuration: PRO MAN CONSOLES + 1 BOLSTER 3-SEAT configuration: PRO MAN CONSOLES + 1 SEAT Page 37 / 38...

  • Page 38: Vi-6-Position Of The Bathing Ladder

    POSITION OF ACCESSORIES IV-6-BATHING LADDER POSITION: (positioning recommendation) VI -7-ROLL BAR POSITION: Page 38 / 38...

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