Kobold OME Operating Instructions Manual

Kobold OME Operating Instructions Manual

Screw-type spindle flowmeter
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Operating Instructions
for
Screw-Type Spindle
Flowmeter
Model: OME
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622 Mary Street; Suite 101; Warminster, PA 18974
Phone: 267-673-8117 - Fax: 267-673-8118
Sales@cabriggs.com
Manufactured and sold by:
Kobold Messring GmbH
Nordring 22-24
D-65719 Hofheim
Tel.: +49(0)6192-2990
Fax: +49(0)6192-23398
E-Mail: info.de@kobold.com
Internet: www.kobold.com
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Summary of Contents for Kobold OME

  • Page 1 Operating Instructions Screw-Type Spindle Flowmeter Model: OME 622 Mary Street; Suite 101; Warminster, PA 18974 Phone: 267-673-8117 - Fax: 267-673-8118 Sales@cabriggs.com www.cabriggs.com Manufactured and sold by: Kobold Messring GmbH Nordring 22-24 D-65719 Hofheim Tel.: +49(0)6192-2990 Fax: +49(0)6192-23398 E-Mail: info.de@kobold.com Internet: www.kobold.com...
  • Page 2: Table Of Contents

    □ Troubleshooting □ Connection box Appendix Transportation, storage and disposal □ Spare parts □ Unpacking and checking the state of ▪ Maintenance kit OME 15 – 40 delivery ▪ Sensors □ Lifting the volumeter □ Tightening torques □ Storage □...
  • Page 3: Target Groups

    Potentially dangerous situation Material damage Danger signs Meaning Source and possible consequences of non-observance Personal injury Physical injury, death Electrical voltage causes serious physical injury or Electrical voltage death Hot surface Hot surface can cause physical injury OME K04 04/17...
  • Page 4: Symbols In Action-Specific Sections

    Procedures mechanical installation Procedures electrical installation Check or fault table Request for action Further associated documents Calibration certificate Declaration of conformity as per EU Directive 2006/42/EC Manufacturer's declaration as per EU Directive 97/23/EC Corresponding operating instructions for electronic equipment OME K04 04/17...
  • Page 5: Proper Use

    Proper use Safety □ Use volumeters of the OME series solely for flow measurement of lubricating liquids that are chemi- cally neutral and do not contain any gas or solids content. □ Volumeters require the operation with clean liquids. If coarse contamination, solid particles in the liquid or abrasive fine particles occur during operation, the volumeter has to be protected additionally by a correspondingly dimensioned operating filter in the pipe system, see "Protect the volumeter...
  • Page 6: Type Code

    Type code Type code Labeling Fig. 2 Rating plate OME K04 04/17...
  • Page 7: Operational Limits

    3900 3105 nenn n (Q Number of poles K1 K-factor K1 [P/l] 1214 17.73 Milliliters per pulse K1 [ml/P] 0.824 3.12 12.8 56.4 Pulse frequency f1 (Q [Hz] f1 (Q nenn f1 (Q Tab. 1 Maximum values OME K04 04/17...
  • Page 8: Substitute Operating Data

    Defective connection box or cabling due to exceeding of the maximum temperature. ► Do not heat the connection box and corresponding cables above the maximum temperature. ► Observe the values in the corresponding table, see Tab. 5, page 15. OME K04 04/17...
  • Page 9: Dimensions And Weights

    Dimensions and weights Dimensions and weights OME with BSPP thread Fig. 1 Dimensional drawing OME with pipe thread Diameter cable 13 mm OME 25 OME 40 OME 15 OME 20 [inch] 1/2" 3/4" 1" 1 1/2" Pressure stage [bar] [mm]...
  • Page 10: Ome With Din Flange

    Dimensions and weights OME with DIN flange Fig. 2 Dimensional drawing OME with DIN flange Diameter cable 13 mm OME 25 OME 40 OME 15 OME 20 [mm] Pressure stage [bar] [mm] [mm] [mm] [mm] 107.0 117.0 129.5 167.0 [mm] 59.5...
  • Page 11: Load Capacity

    Load capacity Load capacity Load capacity OME 15 100000 50000 10000 5000 2000 1000 1000 h 5000 h 10000 h 30000 h 100000 50000 10000 5000 2000 1000 A Short-time operation B Continuous operation C Pressure loss D Flow The values apply for lubricating liquids at temperatures of up to 125 °C. Abrasive and aggressive liquids reduce the durability.
  • Page 12: Load Capacity Ome 20

    Load capacity Load capacity OME 20 100000 50000 10000 5000 2000 1000 1000 h 5000 h 10000 h 30000 h 100000 50000 10000 5000 2000 1000 10,5 13,5 A Short-time operation B Continuous operation C Pressure loss D Flow The values apply for lubricating liquids at temperatures of up to 125 °C. Abrasive and aggressive liquids reduce the durability.
  • Page 13 Load capacity Load capacity OME 25 100000 50000 5000 10000 2000 1000 1000 h 5000 h 10000 h 30000 h 100000 50000 10000 5000 2000 1000 A Short-time operation B Continuous operation C Pressure loss D Flow The values apply for lubricating liquids at temperatures of up to 125 °C. Abrasive and aggressive liquids reduce the durability.
  • Page 14 Load capacity Load capacity OME 40 100000 50000 10000 5000 2000 1000 1000 h 5000 h 10000 h 30000 h 100000 50000 1000 10000 5000 2000 17,5 52,5 87,5 122,5 157,5 A Short-time operation B Continuous operation C Pressure loss D Flow The values apply for lubricating liquids at temperatures of up to 125 °C.
  • Page 15: Load Capacity Ome

    Pressure on the surface max. [bar] □ Cable diameter [mm] 6 – 13 □ Wire cross section AWG 28 ~ 16 □ Temperature resistance cable min. [°C] □ Material cover Aluminium anodised Tab. 5 Specification of connection box OME K04 04/17...
  • Page 16: Rolling Bearing

    Description Description Function description Fig. 1 Structure of the volumeter OME series 1 Connection 4 Ball bearing 2 Connection box 5 Measuring housing 3 Measuring screw small 6 Measuring screw large As screw meters volumeters belong to the group of rotating displacement meters. The fluid current makes the measuring unit rotate.
  • Page 17: Linearization

    This ensures that measuring errors caused by changes in the density due to tempe- rature variations are avoided. OME K04 04/17...
  • Page 18: Unpacking And Checking The State Of

    4. Close the connection with a blind flange. After about 6 months storage check the oil level in the volumeter and if necessary top up oil. OME K04 04/17...
  • Page 19: Removing The Preservation

    ► Before disposing of the volumeter neutralize the residues of the pumped liquid in the volumeter. 1. Disassemble the volumeter. 2. Clean residues of the pumped liquid from the individual parts. 3. Dispose of or recycle individual parts in accordance with the locally applicable regulations. OME K04 04/17...
  • Page 20: Load Capacity Ome

    ► Do not take apart the volumeter. Installing the volumeter Volumeters of the OME series can be operated in any installation position. Notice: Both flow directions are possible. The preferred flow direction is indicated on the rating plate by means of a bright arrow, see Fig.
  • Page 21: Protect The Volumeter Against Contamination

    3. The screw-in length of the piping may not exceed the threaded length of the volumeter, since the flow cross-section is narrowed and internal components can be damaged. OME K04 04/17...
  • Page 22: Electrical Connection

    ▪ Knowledge of the electrotechnical safety guidelines □ Standardly the OME sensors should only be connected with a BEM electronic unit, alterna- tively with an electronic unit released by the manufacturer. □ The connecting lines for the connection box are to be shielded and laid separately from the supply lines.
  • Page 23: Commissioning

    Tab. 1, page 23. The mesh width of the operating filter is relevant to the size of the volumeter. Volumeter size Mesh width max. OME 15 – 20 [mm] OME 25 – 40 [mm] 0.34...
  • Page 24: During Operation

    1. Disassemble and clean the volumeter before recommissioning - or - ► Heat up the liquid during standstill by means of a heating system. 2. Switch on the system. Under the requirements mentioned above, the volumeter is ready for operation at any time. OME K04 04/17...
  • Page 25: Safety Instructions For Maintenance

    The interval at which recalibration is actually required depends strongly on the operating condi- tions of the device. The manufacturer provides the factory calibration as standard. If higher requirements are placed on the measuring instrument, an accredited calibration according to EN ISO/IEC 17025 is also possible. OME K04 04/17...
  • Page 26: Mounting Instructions Ome

    Mounting instructions OME Mounting instructions OME Removing seals and bearings 915.1* 915.2* 817.1 070.1* 817.3 070.2* 739.1 739.2 Fig. 1 Fig. 2 Fig. 3 817.2 672.1 817.1 817.4 672.2 817.3 Fig. 4 Distance sleeve 739.2 O-ring 070.1* End cover 817.1 Deep-groove ball bearing 070.2*...
  • Page 27: Installing Seals And Bearings

    Mounting instructions OME 1. Remove the socket screws 915.1*, take off end cover 070.1* and o-ring 739.1, see Fig. 1, page 26. 2. Pull the screw set with the ball bearings and distance sleeve 039 out of the measuring housing 128, paying attention to the configuration for later assembly, see Fig.
  • Page 28: Mounting Instructions Connection Box

    6. Fasten the cable gland at the cover of the connection box. Terminal strip Designation Terminal strip Designation Com. t 10 – 30 V Com. t Sig. 1 Q Sig. t Sig. 2 Q Tab. 2 Connection table connection box OME K04 04/17...
  • Page 29: Possible Faults

    ► Increase the system pressure. ► Reduce the temperature. Pulsations too high ► Use another feed pump. ► Carry out changes to the system. ► Use the OMG series. Back pressure too low ► Increase the back pressure. OME K04 04/17...
  • Page 30 ► Check whether the fluid flows in the system (pump in operation, slide valve opened, etc.). ► Check whether shut-off devices before and after the volumeter are opened. Volumeter switched to bypass ► Switch the volumeter to through-flow. Tab. 1 Fault table OME K04 04/17...
  • Page 31: Spare Parts

    Spare parts Spare parts Appendix Maintenance kit OME 15 – 40 Notice: The maintenance kit contains only the numbered parts and is only supplied completely. 739.2 739.1 817.4 817.3 817.2 817.1 Maintenance kit OME 15 – 40 Fig. 1 Qty.
  • Page 32: Sensors

    36.8 G 1" M 12 G 1 1/4" M 14 – – G 1 1/2" M 16 M 18 – – * Reduced tightening M 20 torque when screwing M 24 into aluminum Tab. 1 Tightening torques OME K04 04/17...
  • Page 33: Contents Of The Eu Declaration Of Conformity

    Contents of the EU Declaration of Conformity The volumeters described in these operating instructions are machinery in the sense of the Directive 2006/42/EC. The original of the EU Declaration of Conformity is enclosed with the machinery at delivery. OME K04 04/17...
  • Page 34: Notes

    Notes Notes OME K04 04/17...
  • Page 35 Notes OME K04 04/17...

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