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Maintenance
When operating in muddy conditions, it is
extremely important to clean the radiator
core
frequently.
requires inspecting and/or flushing the
radiator core before each use to prevent
overheating resulting in severe engine
damage. After cleaning, shine a light
through the radiator core while observing
from the opposite side to determine if all
dirt and debris have been removed.
NOTE: It is necessary to remove
four machine screws securing the
protective screen to the front of the
radiator and move it forward to prop-
erly flush the radiator core. Make
sure to secure the screen to the radi-
ator after cleaning.
CAUTION
Failure to remove dirt and debris
from the radiator prior to operating
the ATV may cause overheating
resulting in severe engine damage.
CAUTION
Do not use a pressure washer to
clean the radiator core. The pressure
may bend or flatten the fins causing
restricted air flow, and electrical
components on the radiator could be
damaged. Use only a garden hose
with spray nozzle at normal tap pres-
sure.
Shock Absorbers
Each shock absorber should be visibly
checked weekly for excessive fluid leak-
age (some seal leakage may be observed
but it does not indicate the shock is in
need of replacement), cracks or breaks in
the lower case, or a bent shock rod. If any
one of these conditions is detected,
replacement is necessary.
NOTE: When the ATV is operated in
extremely cold weather (-23°C/-10°F or
colder), a small amount of leakage may
be present. Unless the leakage is
excessive, replacement is not neces-
sary.
The
manufacturer
The shock absorber has a spring force
adjustment sleeve with five adjustment
positions to allow the spring to be adjusted
for different riding and loading conditions.
If the spring action is too soft or too stiff,
adjust it according to the chart.
NOTE: Before attempting to adjust
suspension, clean dirt and debris
from the sleeve and remove load
from the suspension; then use the
spanner wrench to adjust the sleeve
to the desired position.
Spring
Position
Force
1
2
3
4
5
Stronger
General Lubrication
Cables
None of the cables require lubrication;
however, it is advisable to lubricate the
ends of the cables periodically with a
good cable lubricant.
Engine/Transmission Oil
and Filter
Change the engine oil and oil filter at the
scheduled intervals. The engine should
always be warm when the oil is changed
so the oil will drain easily and completely.
1. Park the ATV on level ground.
2. Loosen the oil level stick. Be careful
not to allow contaminates to enter the
opening.
OHA015
Setting
Load
Soft
Light
Stiff
Heavy
53
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