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MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier)
Period 1 month
Km
ITEM
Front fork oil
Both wheel free rotation / noise
Front and rear suspension
All fasteners
All bulbs, horn and switches working
Head lamp beam
Battery electrolyte level
Specific gravity & voltage6
Brake light / self start switch
Brakes free play
Brake shoe wear
Tyre pressure at cold condition
Idling speed7
R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; D - Decarbonise; VL - Valve lapping; TU - Tune; L - Lubricate; TI - Tighten; S - Set; DR - Drain oil
1
Drain oil from collection tubes if necessary
4
Clean the cover with air & Lubricate kick starter with grease
7
Idling CO% should be set with the help of exhaust gas analyser and tachometer only
The above maintenance schedule is given for the warranty period. In the post warranty period it is recommended that maintenance services are
done in similar intervals for good performance of your vehicle.
3 months
6 months
9 months
500 -
2500-
5000-
750
3000
6000
–
–
–
I
I
I
I
I
I
I & TI
–
I & TI
I
I
I
I & A
I & A
I & A
I & T
I & T
I & T
I
I
I
I
I
I
I & A
I & A
I & A
–
–
I
I & S
I & S
I & S
I & A
I & A
I & A
2
Tune carburettor if necessary
5
Adjust if required
PERIODIC SERVICES
12 months
15 months
8500-
11500-
14500-
9000
12000
15000
–
–
–
I
I & L
I
I
I
I
–
I & TI
–
I
I
I
I & A
I & A
I & A
I & T
I & T
I & T
I
I
I
I
I
I
I & A
I & A
I & A
–
I
–
I & S
I & S
I & S
I & A
I & A
I & A
3
Replace if necessary
6
Recharge if necessary
18 months
21 months
24 months
17500-
20500-
23500-
18000
21000
24000
–
–
R
I
I
I & L
I
I
I
I & TI
–
I & TI
I
I
I
I & A
I & A
I & A
I & T
I & T
I & T
I
I
I
I
I
I
I & A
I & A
I & A
I
–
R
I & S
I & S
I & S
I & A
I & A
I & A
33
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