Penn A525 Installation Manual

Penn A525 Installation Manual

Fermentation tank controller
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Application
Important: Use the A525 Fermentation Tank
Controller only as an operating control. Where
failure or malfunction of the A525 Controller could
lead to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices,
such as supervisory or alarm systems or safety or
limit controls, intended to warn of or protect against
failure or malfunction of the A525 Controller.
Important: Utiliser ce A525 Fermentation Tank
Controller uniquement en tant que dispositif de
contrôle de fonctionnement. Lorsqu'une défaillance
ou un dysfonctionnement du A525 Régulateur risque
de provoquer des blessures ou d'endommager
l'équipement contrôlé ou un autre équipement, la
conception du système de contrôle doit intégrer des
dispositifs de protection supplémentaires. Veiller
dans ce cas à intégrer de façon permanente d'autres
dispositifs, tels que des systèmes de supervision
ou d'alarme, ou des dispositifs de sécurité ou de
limitation, ayant une fonction d'avertissement
ou de protection en cas de défaillance ou de
dysfonctionnement du A525 Régulateur.
The A525 Series Electronic Fermentation Tank Controller
controls fermentation tanks that process wine and other
fermented beverages. The controller maintains the
temperature level, the pump-over, and the oxygen and
carbon dioxide supplies that maintain the appropriate
fermentation environment in the fermentation tank. The
controller uses five relays to control the following features:
• Cooling
• User-provided alarms
• Pump-over
• Air supply valve (ASV)
• Heating
Refer to the A525 Series Electronic Fermentation
Tank Controller Technical Bulletin (LIT-12013007) for
more information about setting up, operating, and
troubleshooting the A525 Fermentation Controller.
Parts included
The A525 Fermentation Controller uses the TE-631AP-1
temperature sensor. For more information about
installation procedures and technical specifications for
the TE-631AP-1, see
Sensor
the TE-6300 Series Temperature Sensors Product Bulletin
(LIT-216320).
The controller includes an IP65 enclosure with holes in
the enclosure base for wall and surface mounting. You
A525 Fermentation Tank Controller Installation
wiring, Table 7, and refer to
can order an optional DIN rail mounting kit (part no.
BKT524-1K).
Dimensions
The following figure shows the dimensions of the A525
Fermentation Controller.
Figure 1: A525 Fermentation Controller with IP65
enclosure dimensions, mm (in.)
Mounting the A525 Fermentation
Controller
The following guidelines outline the best practices for
mounting the controller. See Figure 2, Table 1, and
Mounting the controller on a wall or flat surface
information.
Mounting guidelines
Observe the following location and mounting guidelines
for the A525 Fermentation Controller:
• Mount the controller on a flat surface.
• Ensure that the mounting surface can support the
controller assembly, mounting hardware, and any user-
supplied panel or enclosure.
• Ensure that the controller is in the proper orientation
for easy wiring, set up, and viewing.
• Allow enough space to connect and route wires, view
the LCD, and use the touchpad.
• Identify the appropriate mounting hardware.
• Mount the controller in locations free of corrosive
vapors. Observe the ambient operating conditions
listed in the
A525 Series Electronic Fermentation
Tank Controller technical specifications
A525 Fermentation Controller and the TE-631-AP-1
temperature sensor.
Guide
Part No. 24-07664-03426 Rev. C
2019-06-07
for more
for both the

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Summary of Contents for Penn A525

  • Page 1 Dimensions Controller only as an operating control. Where failure or malfunction of the A525 Controller could The following figure shows the dimensions of the A525 lead to personal injury or property damage to the Fermentation Controller. controlled equipment or other property, additional precautions must be designed into the control Figure 1: A525 Fermentation Controller with IP65...
  • Page 2: Din Rail Mounting

    Mounting the controller on a wall or flat surface Removing the conduit plug and inserting To mount the A525 Fermentation Controller on a wall or the liquid tight fitting other flat surface, complete the following steps: To open the controller cover, loosen the four spring- To remove the conduit plug and insert the liquid tight loaded cover screws.
  • Page 3 • Use copper conductors only. Make all wiring in accordance with local, national, and regional regulations. • Do not exceed the A525 Fermentation Controller electrical ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.
  • Page 4: Low Voltage Wiring

    The following figure and table provide information about the low-voltage wiring terminal blocks, wiring terminal labels, and required wire sizes. Figure 4: A525 Controller low-voltage terminal block connections (internal to control) Table 2: A525 Controller low-voltage terminal block, terminals, and wire sizes Terminal Terminal...
  • Page 5: High-Voltage Wiring

    Note: When you install the controller, splice the neutral line L2/N from the power input TB1 and connect it to the neutral input of the controlled device. Figure 5: A525 Fermentation Controller high-voltage terminal block connections Table 3: A525 Fermentation Controller high-voltage terminal blocks, terminals, and wire sizes Terminal block Terminal...
  • Page 6 To the next device on the RS485 network trunk Set each network device that connects to the end of a Connect the network terminal block on the A525 daisy-chain network trunk as a terminating device. The Fermentation Controller to the other devices in a daisy-...
  • Page 7 A525 Fermentation Controller into a terminating device on the BACnet bus. Connect the network terminal block on the A525 Fermentation Controller to the other devices in the The EOL switch is set to off to change the daisy-chain configuration using three-wire twisted, A525 Fermentation Controller into a non- shielded cable.
  • Page 8: Sensor Wiring

    120 VAC 240 VAC 240 VAC voltage at 50/60 Do not attempt to repair the A525 Series Electronic Fermentation Tank Controller. In case of a defective or Pilot duty VA 125 VA at 24 VAC–240 VAC improperly functioning controller, contact your nearest (N.O.)
  • Page 9: Cleaning Information

    TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) or contact your • Do not use abrasive cleaning powders. nearest Johnson Controls or PENN distributor or sales • Do not use abrasive cleaning pads or brushes. representative. • Do not use solvents or cleaning solutions that can Table 13: A525 Fermentation Controller accessories damage plastic.
  • Page 10 A525 Series Electronic Fermentation Tank Controller technical specifications Table 14: A525 Series Electronic Fermentation Tank Controller technical specifications Product A525 Power consumption 1.8 VA maximum Supply power 84 VAC to 260 VAC, 50/60 Hz, 10 VA maximum Ambient conditions Operating: -30°C to 60°C (-22°F to 140°F), 0% to 95% RH noncondensing Shipping and storage: -40°C to 85°C (-40°F to 185°F), 0% to 95% RH noncondensing...
  • Page 11: North American Emissions Compliance

    C/O CONTROLS PRODUCT MANAGEMENT WESTENDHOF 3 507 E MICHIGAN ST NO. 32 CHANGJIJANG RD NEW DISTRICT 45143 ESSEN MILWAUKEE WI 53202 WUXI JIANGSU PROVINCE 214028 GERMANY CHINA For more contact information, refer to www.johnsoncontrols.com/locations. A525 Fermentation Tank Controller Installation Guide...
  • Page 12 © 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice. www.penncontrols.com...

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