1. Safety Precautions Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing. Confirm the type of gas used before installation. Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the power plug and main circuit for the model installed.
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WARNING Engage authorized dealer or specialist for installation and servicing. If installation or servicing done by the user is defective, it will cause water leakage, electrical shock or fire. For refrigeration system work, Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
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CAUTION Do not touch the sharp aluminium fin, sharp parts may cause injury. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture. Select an installation location which is easy for maintenance. Incorrect installation, service or repair of this air conditioner may increase the risk of rupture and this may result in loss damage or injury and/or property.
2. Precaution for Using R32 Refrigerant The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models. However, pay careful attention to the following points: WARNING The appliance shall be stored, installed and operated in a well ventilated room with indoor floor area larger than A ) [refer Table A] and without any continuously operating ignition source.
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CAUTION Installation (Space) Must ensure the installation of pipe-work shall be kept to a minimum. Avoid use dented pipe and do not allow acute bending. Must ensure that pipe-work shall be protected from physical damage. Must comply with national gas regulations, state municipal rules and legislation. Notify relevant authorities in accordance with all applicable regulations.
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CAUTION 2-5. No ignition sources No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. He/She must not be smoking when carrying out such work.
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CAUTION The following leak detection methods are deemed acceptable for all refrigerant systems. No leaks shall be detected when using detection equipment with a capability of 10 Pa•m /s or better, for example, a helium sniffer. Electronic leak detectors may be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may need re- calibration.
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CAUTION Labelling Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be dated and signed. Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant. Recovery ...
3. Specification Model CS-Z20VKR CS-Z25VKR Indoor POS (EAN) 5025232891009 5025232891023 Model CU-Z20VKR CU-Z25VKR Outdoor POS (EAN) 5025232891306 5025232891320 Performance Test Condition Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid.
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Model CS-Z20VKR CS-Z25VKR Indoor POS (EAN) 5025232891009 5025232891023 Model CU-Z20VKR CU-Z25VKR Outdoor POS (EAN) 5025232891306 5025232891320 Type Cross-flow Fan Cross-flow Fan Material ASG20K1 ASG20K1 Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles) Input Power 47.3 47.3 Output Power...
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Model CS-Z20VKR CS-Z25VKR Indoor POS (EAN) 5025232891009 5025232891023 Model CU-Z20VKR CU-Z25VKR Outdoor POS (EAN) 5025232891306 5025232891320 Height mm (inch) 295 (11-5/8) / 542 (21-11/32) 295 (11-5/8) / 542 (21-11/32) (I/D / O/D) Width Unit mm (inch) 919 (36-3/16) / 780 (30-23/32)
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Model CS-Z35VKR CS-Z42VKR Indoor POS (EAN) 5025232891047 5025232891061 Model CU-Z35VKR CU-Z42VKR Outdoor POS (EAN) 5025232891344 5025232891368 Performance Test Condition Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. 0.90 3.50 4.00 0.90...
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Model CS-Z35VKR CS-Z42VKR Indoor POS (EAN) 5025232891047 5025232891061 Model CU-Z35VKR CU-Z42VKR Outdoor POS (EAN) 5025232891344 5025232891368 Type Cross-flow Fan Cross-flow Fan Material ASG20K1 ASG20K1 Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles) Input Power 47.3 47.3 Output Power Cool Heat Cool...
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Model CS-Z50VKR CS-Z60VKR Indoor POS (EAN) 5025232891085 5025232891092 Model CU-Z50VKR CU-Z60VKR Outdoor POS (EAN) 5025232891382 5025232891399 Performance Test Condition Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. 0.95 5.00 6.00 0.95...
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Model CS-Z50VKR CS-Z60VKR Indoor POS (EAN) 5025232891085 5025232891092 Model CU-Z50VKR CU-Z60VKR Outdoor POS (EAN) 5025232891382 5025232891399 Type Cross-flow Fan Cross-flow Fan Material ASG33 ASG33 Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles) Input Power Output Power Cool Heat Cool Heat Cool...
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Model CS-Z71VKR CS-Z80VKR Indoor POS (EAN) 5025232891115 5025232891122 Model CU-Z71VKR CU-Z80VKR Outdoor POS (EAN) 5025232891412 5025232891429 Performance Test Condition Phase, Hz Single, 50 Single, 50 Power Supply Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. 1.70 7.10 8.10 1.70...
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Model CS-Z71VKR CS-Z80VKR Indoor POS (EAN) 5025232891115 5025232891122 Model CU-Z71VKR CU-Z80VKR Outdoor POS (EAN) 5025232891412 5025232891429 Type Cross-flow Fan Cross-flow Fan Material ASG33 ASG33 Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles) Input Power Output Power Cool Heat Cool Heat Cool...
4. Features Inverter Technology Wider output power range Energy saving Quick Cooling Quick Heating More precise temperature control Environment Protection Non-ozone depletion substances refrigerant (R32) Long Installation Piping Long piping up to 20 meters (Z20/25/35VK) and 30 meters (Z42/50/60/71/80VK) during single split connection only ...
5. Location of Controls and Components Indoor Unit Front panel Aluminium fin Auto OFF/ON button Use when remote control is misplaced or a malfunction occurs. Horizontal airflow direction louver Do not adjust by hand. Remote Control Receiver Vertical airflow direction louver Do not adjust by hand.
6. Dimensions Indoor Unit 6.1.1 CS-Z20VKR CS-Z25VKR CS-Z35VKR CS-Z42VKR <Top View> <Side View> <Front View> <Side View> Air intake direction 2 ±0.5 2 ±0.5 Left piping Air outlet Right piping hole direction hole <Remote Control> <Bottom View> DRAIN HOSE Gas side <Rear View>...
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6.1.2 CS-Z50VKR CS-Z60VKR CS-Z71VKR CS-Z80VKR <Top View> <Side View> <Front View> <Side View> Air intake 1120 direction Left piping Air outlet Right piping hole direction hole <Remote Control> <Bottom View> <Rear View> Liquid side DRAIN HOSE Gas side (41-61) <Remote Control Holder> Relative position between the indoor unit and the installation plate <Front View>...
Outdoor Unit 6.2.1 CU-Z20VKR CU-Z25VKR CU-Z35VKR <Top View> Space necessary for installation 67.6 104.7 104.9 60.5 100 mm 100 mm 1000 mm Anchor Bolt Pitch 320 x 570 2-way valve at Liquid side <Side View> (High Pressure) <Side View> <Front View> 3-way valve at Gas side (Low Pressure)
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6.2.3 CU-Z80VKR <Top View> Space necessary for installation 27.5 100mm 100mm 1000mm Anchor Bolt Pitch 360.5 × 613 <Side View> <Side View> <Front View> 3-way valve at Gas side (Low Pressure) 2-way valve at Liquid side Unit : mm (High Pressure) <Chassis>...
9. Wiring Connection Diagram Indoor Unit HAJEM-A CN-CNT (WHT) (WHT) AUTO SW TERMINAL (SW01) AC306 BOARD FUSE301 (BLK) T3.15A L250V OUTDOOR AC303 (WHT) UNIT UP DOWN NOISE FILTER LOUVER MOTOR AC304 (RED) CIRCUIT (OUTER) TEMP. FUSE LEFT RIGHT 102°C LOUVER MOTOR G301 (GRN) UP DOWN LOUVER MOTOR...
Outdoor Unit 9.2.1 CU-Z20VKR YELLOW (YEL) OR T(W) REMARKS : BLUE SINGLE PHASE : BLACK TO INDOOR UNIT POWER SUPPLY : WHITE : RED BLUE : YELLOW (RED) (BLU) : GRAY OR R(U) OR S(V) : GREEN TRADEMARK REACTOR : PINK TERMINAL : BROWN COMPRESSOR TERMINAL...
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9.2.2 CU-Z25VKR CU-Z35VKR YELLOW (YEL) OR T(W) REMARKS BLU : BLUE BLK : BLACK SINGLE PHASE POWER SUPPLY TO INDOOR UNIT WHT : WHITE RED : RED BLUE YLW : YELLOW (RED) (BLU) GRY : GRAY OR R(U) OR S(V) GRN : GREEN TERMINAL TRADEMARK...
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9.2.3 CU-Z42VKR CU-Z50VKR CU-Z60VKR CU-Z71VKR YELLOW (YEL) OR T(W) REMARKS BLU : BLUE BLK : BLACK SINGLE PHASE POWER SUPPLY TO INDOOR UNIT WHT : WHITE RED : RED BLUE YLW : YELLOW (RED) (BLU) GRY : GRAY OR R(U) OR S(V) GRN : GREEN TERMINAL...
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9.2.4 CU-Z80VKR REACTOR YELLOW (YLW) TO INDOOR UNIT SINGLE PHASE POWER SUPPLY REMARKS : BLUE : BROWN BLUE TERMINAL TERMINAL : ORANGE : BLACK (BLU) (RED) BOARD BOARD : YELLOW : WHITE CONNECTOR (TRADEMARK) : GRAY : RED WHITE YLW/GRN COMP.
12. Installation Instruction 12.1 Select the Best Location 12.1.3 Indoor/Outdoor Unit Installation Diagram 12.1.1 Indoor Unit Piping direction Attention not to bend (Front side) Do not install the unit in excessive oil fume area up drain hose Right such as kitchen, workshop and etc. Right Rear Left...
12.2 Indoor Unit 12.2.1 How to Fix Installation Plate The mounting wall shall be strong and solid enough to prevent it from vibration. Ceiling Wall Wall More than 1 More than 1 More Indoor unit 2 screw than 2 Installation 266 mm plate 1 266 mm...
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12.2.2 To Drill a Hole in the Wall and Install a Sleeve of Piping Wall Insert the piping sleeve to the hole. Indoor Outdoor Fix the bushing to the sleeve. Cut the sleeve until it extrudes about 15 mm 15 mm from the wall.
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12.2.3 Indoor Unit Installation ● Do not turn over the unit without it’s shock absorber during pull out the piping. It may cause intake grille damage. ● Use shock absorber during pull out the piping to protect the intake grille from damage. Piping Piping Shock absorber...
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Replace the drain hose Rear view for left piping installation Connection cable Piping Drain hose More than 950 mm (3/4 ~ 1.75HP) or Connection cable Drain hose more than 1150 mm Drain cap Adjust the piping slightly (2.0 ~ 3.0HP) Drain hose downwards.
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Remove the tapes and connect the connection cable between indoor unit and outdoor unit according to the diagram below. Terminal Board Tape Earth Wire longer than others AC wires Connection cable for safety Terminals on the indoor unit Indoor & outdoor reason Connection cable Colour of wires...
12.3 Outdoor Unit 12.3.1 Install the Outdoor Unit After selecting the best location, start installation to Indoor/Outdoor Unit Installation Diagram. Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm). When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand firmly with bolt or nails.
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AIR PURGING METHOD IS PROHIBITED FOR R32 SYSTEM 12.3.3 Air Tightness Test on the Refrigerating System Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation. There is no extra refrigerant in the outdoor unit for air purging. ...
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12.3.4 Connect the Cable to the Outdoor Unit Remove the control board cover from the unit by loosening the screw. Applicable for : CU-Z20***, CU-Z25***, CU-Z35***, Cable connection to the power supply through CU-Z42***, CU-Z50***, CU-Z60***, Isolating Devices (Disconnecting means). CU-Z71*** Connect approved type polychloroprene sheathed power supply cord 3 x 1.5...
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Terminal Board Earth wire longer than others AC wires for safety reason Holder DRED Indoor & Power (Demand outdoor response supply Connection enabling cord Applicable for : CU-Z80*** cable devices) Remote Isolating Devices Indoor unit Agent WARNING This equipment must be properly earthed. Note: ...
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12.3.7 Evaluation of the Performance Operate the unit at cooling/heating operation mode for fifteen minutes or more. Measure the temperature of the intake and discharge air. Ensure the difference between the intake temperature and the discharge is more than 8°C during Cooling operation or more than 14°C during Heating operation.
12.4 Wired Remote Controller Installation Manual (Optional Accessory: CZ-RD514C) 12.4.1 Safety Precautions Read the following “SAFETY PRECAUTIONS” carefully before installation. Electrical work must be installed by a licensed electrician. The caution items stated here must be followed because these important contents are related to safety. The meaning of each indication used is as below.
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12.4.2 Attached Accessories Name Diagram Remark Remote controller Remote controller cable Length (9.9 m) Screw Installing the remote controller to an outlet box (M4 machine pitched – 30 mm) (embedded cable) Screw Installing the remote controller to the wall (M4 self tapping – 14 mm) (exposed cable) Remote controller cable holder Holder for remote controller cable at control board...
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Embed an outlet box (JIS C 8336) into the wall. Outlet box may be purchased separately. Medium-sized square outlet box (obtain locally) Part No. DS3744 (Panasonic Co., Ltd.) or equivalent. Secure the remote controller lower case to the outlet box with the two accessory screws 3. Make sure that the lower case is flat against the wall at this time, with no bending.
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B. If Remote Controller Cable is Exposed Install the remote controller lower case to the wall with the two accessory screws 4. Fasten the screws properly until screw head is lower than the rib and reach the base of remote controller lower case to ensure they do not damage the PCB inside the remote controller 1.
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12.4.5 Connecting the Remote Controller Cable to Indoor Unit CAUTION Be sure to turn off the main power before installing and connecting the remote controller. Otherwise, it will cause the electrical shock. Open front grille complete Front grille complete (Please refer HOW TO TAKE OUT FRONT GRILLE).
13. Installation and Servicing Air Conditioner using R32 13.1 About R32 Refrigerant For air conditioning refrigerants such as R410A, the refrigerants were collected back in order to prevent their air dissipation, to curbe the global warming impact, in case they were released into the atmosphere. In the “4th Environmental Basic Plan”, 80% reduction of greenhouse gas emissions by 2050 is required, and due to this requirement, further reduction in the emission of high greenhouse effect gas, such as CFCs, is required.
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2. Characteristic of Pressure As shown in Table 2, R32 does not have much difference in vapor pressure at the same refrigerant temperature comparing to R410A, but comparing to R22, it is higher at 1.6 times more. Thus, the same as in case of R410A, it is necessary to do installation and service using high-pressure tools and components.
13.3 Refrigerant piping installation • Tools used in services 13.3.1 Required Tools R32 refrigerant air conditioners use the common parts as R410A air conditioners for two-way valves and three-way valves (diameters of service ports); thus, they maintain commonality in the maintenance of the compressive strength, the size of pipe flaring, and the size of flare nuts as R410A.
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3. Torque wrenches (diameters 1/2, 5/8) Manifold gauges / Charging hoses In order to strengthen the compressive strength, the diameters of wrenches change depending on the flare nut sizes. Torque wrenches Differences in charging hoses Differences in torque wrenches (common R410A) Normal 5.1 MPa 3.4 MPa...
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7. HFC refrigerant_Electric gas leakage tester 9. Refrigerant cylinders R32 refrigerant is often used for other mixed Refrigerant cylinders for R410A are painted in pink, refrigerant (R410A, R404A, R407C etc.). Therefore, and the ones for R32 are painted in other colors that the usage of existing HFC detectors is possible, but in might subject to change according to the international order to detect more accurately, we recommend to...
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11. Tools used for refrigerant piping installations and services Tools for R410A Common with R32 Possibility of usage for R22 ○ ○ Pipe cutters, reamers or scrapers ○ ○ Flare tools (clutch type) ○ ○ Torque wrench (1/4, 3/8) ○ ×...
13.4 New installation, Relocation, Repairing of Refrigerant Cycle System The Procedures Relocation Repairing refrigerant cycle Installation Indoor / outdoor units and piping Pump down Refrigerant recovery • Displacing pipes and wires, and displacing indoor / outdoor units Prevention of impurity •...
13.5 Piping installation of R32 13.5.1 Pipe materials used and flaring Copper pipes are used for refrigerant piping. Pipes Pipe thickness which comply with JIS Regulations need to be used. Room air conditioners which use R410A and R32 O and OL materials Thickness (mm) have higher pressure;...
13.6 Installation, Relocation, and Service 13.6.1 Air purge and gas leak test for new installation (using new refrigerant pipes) using vacuum pump (From the point of view of global environment protection, do not release CFCs into the atmosphere during installation work) 1.
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13.6.2 Process of refrigerant recovery 1. Connect the center charging hose of manifold gauge to the in-let side of recovery device. 2. Connect the valves of the discharge side of recovery device and liquid side of refrigerant cylinder with red hose (charging hose).
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13.6.3 Relocation 1. Removing the air conditioning unit a) Recovery of outdoor unit refrigerant by pumping down Press “forced cooling button” (as a general rule, since 1998 the name of cooling testing button is changed, and this name is unified within the air conditioning industry), and then you are able to start cooling operation in which the room temperature is low, and you can recover the refrigerant from the outdoor unit.
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13.6.6 Re-insertion of refrigerant in service When re-insertion is needed, follow the procedures to ensure the insertion of new refrigerant at correct amount. 1. Attach charging hose (blue) to the service port of the outdoor unit. 2. Attach charging hose (red) to the vacuum pump. Fully open the 2-way and 3-way valves. 3.
13.7 Repairing of refrigerant cycle / Brazing point 13.7.1 Preparation for repairing of refrigerant cycle / brazing Brazing which is a technique needed for repairing refrigerant cycle requires advanced technique and experience, and this brazing procedure can only be performed by the workers who completed “Gas Welding Skill Training” regulated by the Occupational Safety and Health Act, and went through the training programs of refrigerant operations.
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2. Cylinder without adjustment valve side gauge pressure is adjusted by the adjuster. Check the both side valves of the torch and open the cylinder valve to check the remaining refrigerant in the cylinder. Caution: Do not attach oil component on the connection port of the adjuster. Especially, use an oxygen cylinder adjuster which is no oil substance type.
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13.7.5 Types of flame Types of flame change based on the proportion of propane and oxygen. [Neutral Flame] Perform brazing with this flame (This is a flame when oxygen and propane are mixed at proper proportion, and has lesser effect on the brazed metals) White core flame 10 ~ 15 mm...
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13.7.7 Selection of brazing material Use BAg brazing material (silver solder) to increase the welding performance. Tensile strength Composition of ingredients (%) Temperature (°C) Characteristics (Reference) Category Standard Brazing Base Number Solidus Liquidus Kgf•cm applications temp material Liquidity is good at low temperature, 49.0 14.5...
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13.7.10 Checking of brazing (insert) points 1. No impurity on the brazing point Gap 0.025 ~ 0.05 mm If dirt or oil is attached on the brazing point, the brazing filler metal does not reach to junction, and Inner diameter ø6.45 it may cause poor welding.
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(Reference) Melting temperature of copper • • • • • • • Approx. 1083°C Maximum temperature obtained in propane and oxygen • • • • • • • Approx. 1083°C The important point is to heat the bonding part uniformly within a short period of time until reaching to the brazing temperature in the following manner.
13.8 <Reference> Analysis method for no error code, no cooling / no warming 13.8.1 Preparation for appropriate diagnosis In order to obtain appropriate operation characteristics, minimum 15 minutes or more operation time [testing operation (rated operation)] is required. 1. Method of rated operation (rated operation) For the models which have two buttons of “emergency operation and forced cooling operation”, press forced cooling button once.
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1. Measuring temperature 1) Indoor unit suction temperature, release temperature, temperature difference, → Measure by thermometer 2) 2-way valve pipe temperature in cooling mode is low temperature (benchmark:5 ~ 10°C), in heating mode is medium temperature (benchmark:25 ~ 35°C). 3) 3-way valve pipe temperature in cooling mode is low temperature (benchmark:7 ~ 15°C) in heating mode is high temperature (benchmark:38 ~ 50°C).
14. Operation and Control 14.1 Basic Function Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting.
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14.1.5 Automatic Operation This mode can be set using remote control and the operation is decided by remote control setting temperature, remote control operation mode and indoor intake air temperature. During operation mode judgment, indoor fan motor (with speed of Lo-) is running for 30 seconds to detect the indoor intake air temperature.
14.2 Indoor Fan Motor Operation 14.2.1 Basic Rotation Speed (rpm) A. Basic Rotation Speed (rpm) i. Manual Fan Speed [Cooling, Dry, Fan] Fan motor’s number of rotation is determined according to remote control setting. Remote control ○ ○ ○ ○...
14.4 Airflow Direction There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by vertical vanes). Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature and intake air temperature) and manual (angles of direction can be adjusted using remote control).
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Side View (Inner Vane) Reference point 128º (Z20/25/35/42VK) 148º (Z50/60/71/80VK) Step 1 Stopper Step 2 Step 3 Closed Position Step 4 Step 5 Side View (Outer Vane) Closed Stopper Position 156º (Z20/25/35/42VK) 101º (Z50/60/71/80VK) Reference point Step 1 Step 2 Step 3 Step 4 Step 5...
0° Top View A: swing 43.0°C 40.0°C B: fix front Indoor Heat Exchanger Temperature Figure 1 Figure 2 Manual horizontal airflow direction can be set using remote control; the angles of the vane are as stated below and the positions of the vane are as Figure 2 above. Pattern Airflow Direction Patterns at Remote Control...
Mild Dry button is pressed. ECO button is pressed. iAUTO-X button is pressed. FAN SPEED button is pressed. When quiet operation is stopped, operation is shifted to normal operation with previous setting. When operation mode is changed, quiet operation is shifted to quiet operation of the new mode. ...
14.10 Auto Restart Control When the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four minutes (there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly) after power supply resumes.
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Remote Control Receiving Sound Normal Operation nanoe X Operation : Beep nanoe X Operation Normal Operation : Beep Stop nanoe X individual Operation : Beep nanoe X individual Operation Stop : Long Beep Power failure During nanoe X individual operation, if power failure occurs, after power resumes, nanoe X individual...
14.13 Economy Mode Operation This operation is use to reduce electrical power consumption by adjusting the set temperature. Economy operation starts when the ECO button is pressed during cooling or dry or heating operation. During Cooling/Dry economy operation, target setting temperature will be adjusted by +2.0°C. Internal setting temperature limit shift to maximum 35.0°C (maximum 33.0°C + 2.0°C Economy shift).
14.15 Demand Control When the air-conditioner connected to Demand Response Enabling Devices (DRED), the power consumption especially during peak hours could be controlled. Relay 1 DRM1 Relay 2 DRM2 Relay 3 DRM3 DRED AIR-CONDITIONER Three Demand response modes (DRM) are available DRM1 = Compressor cut off DRM2 = Operate at 50% of rated input power DRM3 = Operate at 75% of rated input power...
15. Protection Control 15.1 Protection Control for All Operations 15.1.1 Restart Control (Time Delay Safety Control) The Compressor will not turn on within 3 minutes from the moment operation stops, although the unit is turned on again by pressing OFF/ON button at remote control within this period. ...
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15.1.4 Compressor Overheating Prevention Control Instructed frequency for compressor operation will be regulated by compressor discharge temperature. The changes of frequency are as below. If compressor discharge temperature exceeds 103°C, compressor will be stopped, occurs 4 times per 20 minutes, timer LED will be blinking.
15.2 Protection Control for Cooling & Soft Dry Operation 15.2.1 Outdoor Air Temperature Control The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the diagram below. This control will begin 1 minute after the compressor starts. ...
15.2.6 Odor Cut Control To reduce the odor released from the unit. Start Condition AUTO FAN Speed is selected during COOL or DRY operation. During freeze prevention control and timer preliminary operation, this control is not applicable. Control content ...
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15.3.3 Overload Protection Control The compressor operating frequency is regulated in accordance to indoor heat exchanger temperature as shown below. If the heat exchanger temperature exceeds 60.0°C, compressor will stop. 60.0°C Frequency Reduce 55.0°C 52.0°C Frequency Limited 49.0°C 46.0°C Free Indoor Heat...
16. Servicing Mode 16.1 Auto OFF/ON Button Auto OFF/ON Auto OFF/ON Auto OFF/ON Button pressed Button pressed Button pressed 5 sec 5 sec Auto Operation Test Run Operation Stop Test Run Operation Stop (Forced Cooling Operation) (Forced Heating Operation) Beep Beep x 2 AUTO OPERATION MODE The Auto operation will be activated immediately once the Auto OFF/ON button is pressed.
REMOTE CONTROL RECEIVING SOUND OFF/ON MODE The Remote Control Receiving Sound OFF/ON Mode will be activated if the Auto OFF/ON button is pressed continuously for more than 16 seconds (4 “beep” sounds will occur at 16th seconds to identify the Remote Control Receiving Sound Off/On Mode is in standby condition) and press “AC Reset”...
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16.2.6 Special Setting mode LCD display area: Special setting display area (highlighted in color) Function Options (If any) Cannot enter this special setting mode under the following conditions: 1 Operation ON. 2 Under [Real/ON/OFF] time setting mode. To enter zone 1 area: Normal display Enter Zone1 mode...
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Function & Options list: Note: The functions described in the table may not be applicable to the model and may subject to change without further notice. Function Options Remark Name Remote control number selection A, B, C, D Solar radiation sensitivity level adjustment 1, 2, 3, 4, 5 [iAUTO-X/iAUTO/iCOMF, Cool &...
17. Troubleshooting Guide 17.1 Refrigeration Cycle System In order to diagnose malfunctions, make sure that there are no Normal Pressure and Outlet Air Temperature (Standard) electrical problems before inspecting the refrigeration cycle. Gas pressure Outlet air temperature Such problems include insufficient insulation, problem with the (kg/cm (°C) power source, malfunction of a compressor and a fan.
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17.1.1 Relationship Between the Condition of the Air Conditioner and Pressure and Electric Current Cooling Mode Heating Mode Condition of the Electric current Electric current air conditioner Low Pressure High Pressure Low Pressure High Pressure during operation during operation Insufficient refrigerant ...
17.2 Breakdown Self Diagnosis Function 17.2.1 Self Diagnosis Function (Three Digits Alphanumeric Code) Every press of the button (up or down) will Once abnormality has occurred during operation, increase abnormality numbers and transmit the unit will stop its operation, and Timer LED abnormality code signal to the main unit.
17.3 Error Code Table Diagnosis Abnormality / Abnormality Protection Problem Check location display Protection control Judgment Operation No memory of failure — Normal operation — — Indoor fan only Indoor/outdoor wire terminal Indoor/outdoor operation can Indoor/outdoor After operation for ...
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Diagnosis Abnormality / Abnormality Protection Problem Check location display Protection control Judgment Operation Check indoor/outdoor Wrong wiring and connection wire and connection Abnormal wiring or — — connecting pipe, expansion pipe piping connection valve abnormality Expansion valve and lead wire and connector ...
17.4 Self-diagnosis Method 17.4.1 H11 (Indoor/Outdoor Abnormal Communication) Malfunction Decision Conditions During startup and operation of cooling and heating, the data received from outdoor unit in indoor unit signal transmission is checked whether it is normal. Malfunction Caused Faulty indoor unit PCB.
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17.4.2 H12 (Indoor/Outdoor Capacity Rank Mismatched) Malfunction Decision Conditions During startup, error code appears when different types of indoor and outdoor units are interconnected. Malfunction Caused Wrong models interconnected. Wrong indoor unit or outdoor unit PCBs mounted. ...
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17.4.3 H14 (Indoor Intake Air Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the indoor intake air temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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17.4.4 H15 (Compressor Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor compressor temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. Faulty sensor.
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17.4.5 H16 (Outdoor Current Transformer) Malfunction Decision Conditions An input current, detected by Current Transformer CT, is below threshold value when the compressor is operating at certain frequency value for 3 minutes. Malfunction Caused Lack of gas. Broken CT (current transformer).
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17.4.6 H19 (Indoor Fan Motor – DC Motor Mechanism Locked) Malfunction Decision Conditions The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor (feedback of rotation > 2550 rpm or < 50 rpm). Malfunction Caused ...
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17.4.7 H23 (Indoor Pipe Temperature Sensor 1 Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the indoor heat exchanger temperature sensor 1 are used to determine sensor errors. Malfunction Caused Faulty connector connection.
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17.4.8 H24 (Indoor Pipe Temperature Sensor 2 Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the indoor heat exchanger temperature sensor 2 are used to determine sensor errors. Malfunction Caused Faulty connector connection.
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17.4.9 H27 (Outdoor Air Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor air temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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17.4.10 H28 (Outdoor Pipe Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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17.4.11 H30 (Compressor Discharge Temperature Sensor Abnormality) Malfunction Decision Conditions During startup and operation of cooling and heating, the temperatures detected by the outdoor discharge pipe temperature sensor are used to determine sensor errors. Malfunction Caused Faulty connector connection. ...
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17.4.12 H33 (Unspecified Voltage between Indoor and Outdoor) Malfunction Decision Conditions The supply power is detected for its requirement by the indoor/outdoor transmission. Malfunction Caused Wrong models interconnected. Wrong indoor unit and outdoor unit PCBs used. Indoor unit or outdoor unit PCB defective.
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17.4.13 H97 (Outdoor Fan Motor – DC Motor Mechanism Locked) 17.4.13.1 CU-Z20/25/35/42/50/60/71VKR Malfunction Decision Conditions The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor. Malfunction Caused Operation stops due to short circuit inside the fan motor winding. ...
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17.4.13.2 CU-Z80VKR Malfunction Decision Conditions The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor. Malfunction Caused Operation stops due to short circuit inside the fan motor winding. Operation stops due to breaking of wire inside the fan motor.
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17.4.14 H98 (Error Code Stored in Memory and no alarm is triggered / no TIMER LED flashing) Malfunction Decision Conditions Indoor high pressure is detected when indoor heat exchanger is detecting very high temperature when the unit is operating in heating operation. ...
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17.4.15 H99 (Indoor Freeze Prevention Protection: Cooling or Soft Dry) Error Code will not display (no Timer LED blinking) but store in EEPROM Malfunction Decision Conditions Freeze prevention control takes place (when indoor pipe temperature is lower than 2°C). Malfunction Caused ...
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17.4.16 F11 (4-way Valve Switching Failure) Malfunction Decision Conditions When indoor heat exchanger is cold during heating (except deice) or when indoor heat exchanger is hot during cooling and compressor operating, the 4-way valve is detected as malfunction. Malfunction Caused ...
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17.4.17 F90 (Power Factor Correction Protection) Malfunction Decision Conditions To maintain DC voltage level supply to power transistor. To detect high DC voltage level after rectification. Malfunction Caused During startup and operation of cooling and heating, when Power Factor Correction (PFC) protection circuitry at the outdoor unit main PCB senses abnormal DC voltage level for power transistors.
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17.4.18 F91 (Refrigeration Cycle Abnormality) Malfunction Decision Conditions The input current is low while the compressor is running at higher than the setting frequency. Malfunction Caused Lack of gas. 3-way valve close. Troubleshooting When F91 indication happens. For safety reason and to prevent component breakdown, always switch off the power before remove and...
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17.4.19 F93 (Compressor Rotation Failure) Malfunction Decision Conditions A compressor rotation failure is detected by checking the compressor running condition through the position detection circuit. Malfunction Caused Compressor terminal disconnect. Faulty Outdoor PCB. Faulty compressor. Troubleshooting When F93 indication happens.
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17.4.20 F95 (Outdoor High Pressure Protection: Cooling or Soft Dry) Malfunction Decision Conditions During operation of cooling or soft dry, when outdoor unit heat exchanger high temperature data is detected by the outdoor unit heat exchanger thermistor. Malfunction Caused ...
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17.4.21 F96 (IPM Overheating) Malfunction Decision Conditions During operating of cooling and heating, when IPM temperature data (120°C) is detected by the IPM temperature sensor. Multi Models only Compressor Overheating: During operation of cooling and heating, when the compressor OL is activated. Heat Sink Overheating: During operation of cooling and heating, when heat sink temperature data (90°C) is detected by the heat sink temperature sensor.
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17.4.22 F97 (Compress Overheating) Malfunction Decision Conditions During operation of cooling and heating, when compressor tank temperature data (103°C) is detected by the compressor tank temperature sensor. Malfunction Caused Faulty compressor tank temperature sensor 2/3 way valve closed ...
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17.4.23 F98 (Input Over Current Detection) Malfunction Decision Conditions During operation of cooling and heating, when an input over-current (X value in Total Running Current Control) is detected by checking the input current value being detected by current transformer (CT) with the compressor running.
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17.4.24 F99 (DC Peak Detection) Malfunction Decision Conditions During startup and operation of cooling and heating, when inverter DC peak data is received by the outdoor internal DC Peak sensing circuitry. Malfunction Caused DC current peak due to compressor failure. ...
High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 18.1 CS-Z20VKR CS-Z25VKR CS-Z35VKR CS-Z42VKR 18.1.1...
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18.1.1.3 To Remove Electronic Controller 3 Hooks (Top, left and right hand side) Remove control board cover by releasing 3 hooks. Figure 2 Detach the terminal wire (Black), terminal wire (Red) and earth wire screws. Pull out the Detach all connectors as labelled from the electronic electronic controller.
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18.1.1.4 To Remove Discharge Grille Remove the screw and pull out the HVU unit. HVU unit Figure 5 11. Pull out and remove the drain hose from the discharge grille. 12. Then pull the discharge grille downward gently to dismantle it. Figure 6 18.1.1.5 To Remove Control Board...
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18.1.1.6 To Remove Cross Flow Fan and Indoor Fan Motor 14. Remove the screw that holding the cross flow fan and fan motor axis. Figure 8 16. Remove the bearing by pulling it gently. 15. Remove the screw from the evaporator. Figure 9...
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Evaporator 17. Push the holdfast to the left and lift up the evaporator. 19. Fan motor can be removed after Cross flow fan the removal of the cross flow fan. Reminder: To reinstall the fan motor, adjust the fan motor connector to 90° towards you before fixing control board.
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18.1.1.7 To Assemble the Front Grille Receiver PCB CAUTION Do not directly fix the front grille complete, to avoid hitting the Receiver PCB. Figure 12 Gently assemble the right side of the front grille first then fix the left side. Figure 13...
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18.1.1.8 To Assemble the Intake Grille Hook Intake Grille Align the intake grille hooks into the slot. Hook Place in the hook to the slot. Then slightly bend the intake grille and push in the hooks into the slot. Figure 14...
WARNING High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with repair work. Failure to heed this caution may result in electric shocks. 18.2 CS-Z50VKR CS-Z60VKR CS-Z71VKR CS-Z80VKR 18.2.1 Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor Removal Procedures...
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18.2.1.3 To Remove Electronic Controller 3 Hooks (left and right hand side) Remove control board cover by releasing 4 hooks. Figure 2 Detach the terminal wire (Black), terminal wire (Red) and earth wire screws. Pull out the Detach all connectors as labelled from the electronic electronic controller.
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18.2.1.4 To Remove Discharge Grille Remove the screw and pull out the HVU unit. HVU unit Figure 5 11. Pull out and remove the drain hose from the discharge grille. 12. Then pull the discharge grille downward gently to dismantle it. Figure 6 18.2.1.5 To Remove Control Board...
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18.2.1.6 To Remove Cross Flow Fan and Indoor Fan Motor 14. Remove the screw that holding the cross flow fan and fan motor axis. Figure 8 16. Remove the bearing by pulling it gently. 15. Remove the screw from the evaporator. Figure 9...
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Evaporator 17. Push the holdfast to the left and lift up the evaporator. 19. Fan motor can be removed after Cross flow fan the removal of the cross flow fan. Reminder: To reinstall the fan motor, adjust the fan motor connector to 90° towards you before fixing control board.
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18.2.1.7 To Assemble the Front Grille Receiver PCB CAUTION Do not directly fix the front grille complete, to avoid hitting the Receiver PCB. Figure 12 Gently assemble the right side of the front grille first then fix the left side. Figure 13...
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18.2.1.8 To Assemble the Intake Grille Hook Intake Grille Align the intake grille hooks into the slot. Hook Place in the hook to the slot. Then slightly bend the intake grille and push in the hooks into the slot. Figure 14...
18.3 Outdoor Electronic Controller Removal Procedure 18.3.1 CU-Z20VKR CU-Z25VKR CU-Z35VKR Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 5 screws of the Top Panel. Remove the Control Board as follows: Screws Top Panel Release 3 Terminal Screws Connectors, L, N and Earth Wire Screw.
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18.3.2 CU-Z42VKR CU-Z50VKR CU-Z60VKR CU-Z71VKR Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 5 screws of the Top Panel. Remove 2 screws for the plate of Terminal Board Cover. Top Panel Screw Plate of Terminal Board Cover Screws Screws...
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18.3.3 CU-Z80VKR Caution! When handling electronic controller, be careful of electrostatic discharge. Remove the 4 screws of the Top Panel. Fig. 3 Remove the Control Board. Fig. 4 Remove the 8 screws of the Electronic Fig. 1 Controller. Remove the 10 screws of the Front Panel. Fig.
Technical data provided are based on the air conditioner running under free frequency. 19.1 Cool Mode Performance Data Unit setting: Standard piping length, Hi Fan, Cool mode at 16°C Voltage: 230V/240V 19.1.1 CS-Z20VKR CU-Z20VKR Indoor (°C) Outdoor DB (°C) 1998 1898 2270 2138...
20.3 Piping Length Correction Factor The characteristic of the unit has to be corrected in accordance with the piping length. 20.3.1 CS-Z20VKR CU-Z20VKR CS-Z25VKR CU-Z25VKR CS-Z35VKR CU-Z35VKR Cooling Capacity 1.02 1.0119 1.00 1.0000 0.98 0.9792 0.96 0.9550 0.94 0.9085 0.92 0.90...
21. Exploded View and Replacement Parts List 21.1 Indoor Unit 21.1.1 CS-Z20VKR CS-Z25VKR CS-Z35VKR CS-Z42VKR CWH55025J CWH55051J Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z20VKR CS-Z25VKR REMARK CHASSIS COMPLETE ACXD50C00200 ← FAN MOTOR L6CBYYYL0037 ← CROSS-FLOW FAN COMPLETE CWH02C1076 ← BEARING ASSY CWH64K1006 ← SCREW - CROSS-FLOW FAN CWH551146 ← EVAPORATOR ACXB30C10820 ACXB30C11150 FLARE NUT (LIQUID) CWT251048 ←...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z35VKR CS-Z42VKR REMARK CHASSIS COMPLETE ACXD50C00200 ← FAN MOTOR L6CBYYYL0037 L6CBYYYL0175 CROSS-FLOW FAN COMPLETE CWH02C1076 ← BEARING ASSY CWH64K1006 ← SCREW - CROSS-FLOW FAN CWH551146 ← EVAPORATOR ACXB30C11150 ACXB30C01170 FLARE NUT (LIQUID) CWT251048 ←...
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21.1.2 CS-Z50VKR CS-Z60VKR CS-Z71VKR CS-Z80VKR CWH55025J CWH55051J Note The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z50VKR CS-Z60VKR REMARK CHASSIS COMPLETE ACXD50C01590 ← FAN MOTOR L6CBYYYL0193 ← CROSS-FLOW FAN COMPLETE CWH02C1136 ← BEARING ASSY CWH64K1010 ← SCREW - CROSS-FLOW FAN CWH551146 ← EVAPORATOR ACXB30C10710 ← FLARE NUT (LIQUID) CWT251030 ←...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z50VKR CS-Z60VKR REMARK ACXG86-00130 ← SHOCK ABSORBER ACXG70-00850 ← SHOCK ABSORBER ACXG70-00840 ← C. C. CASE ACXG50-48640 ← MODEL LABEL ACXF85-06310 ACXF85-06320 (NOTE) All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488). ...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z71VKR CS-Z80VKR REMARK CHASSIS COMPLETE ACXD50C01590 ← FAN MOTOR L6CBYYYL0194 ← CROSS-FLOW FAN COMPLETE CWH02C1136 ← BEARING ASSY CWH64K1010 ← SCREW - CROSS-FLOW FAN CWH551146 ← EVAPORATOR ACXB30C23950 ACXB30C01700 FLARE NUT (LIQUID) CWT251030 ←...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z71VKR CS-Z80VKR REMARK ACXG86-00130 ← SHOCK ABSORBER ACXG70-00850 ← SHOCK ABSORBER ACXG70-00840 ← C. C. CASE ACXG50-48640 ← MODEL LABEL ACXF85-06330 ACXF85-06460 (NOTE) All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488). ...
21.2 Outdoor Unit 21.2.1 CU-Z20VKR CU-Z25VKR CU-Z35VKR Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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REF. SAFETY PART NAME & DESCRIPTION QTY. CU-Z20VKR CU-Z25VKR CU-Z35VKR REMARK CHASSIS ASSY CWD52K1399 ← ← SOUND PROOF MATERIAL (COMP ACXG30-09030 CWG302719 ← TOP) FAN MOTOR BRACKET CWD541157 ← ← SCREW - FAN MOTOR BRACKET CWH551217 ← ← FAN MOTOR L6CAYYYL0064 ←...
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21.2.2 CU-Z42VKR CU-Z50VKR CU-Z60VKR CU-Z71VKR Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
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21.2.3 CU-Z80VKR Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service part.
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CABINET SIDE PLATE L CWE041317A CABINET FRONT PLATE CO. CWE06K1063 CABINET TOP PLATE CWE031083A TERMINAL BOARD OUTER COVER CO. CWH13C1185 WIRE NET CWD041128A ACCESSORY CO. (DRAIN ELBOW) CWG87C900 FLEXIBLE PIPE (L-TUBE) CWH5850080 PACKING - L. TUBE CWB81012 PANASONIC BADGE CWE373439 INVERTER BADGE CWE373441...
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SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z80VKR REMARK OPERATING INSTRUCTION ACXF55-22380 INSTALLATION INSTRUCTION ACXF60-34040 PLATE - C. B. COVER TERMINAL CWH131332 CWG861154 BASE BOARD COMPLETE CWG62C1081 SHOCK ABSORBER (L) CWG712880 SHOCK ABSORBER (R) CWG712879 C. C. CASE ACXG50-50880 MODEL LABEL ACXF85-05370 INDICATION LABEL - R32...