Related Manuals for Beckhoff KL403 Series
Summary of Contents for Beckhoff KL403 Series
- Page 1 Documentation KL403x Single-, Dual- and Four-Channel Analog Output Terminals, signal range: -10 V to +10 V Version: Date: 2019-10-10...
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Page 3: Table Of Contents
Table of contents 1 Foreword .............................. 5 Notes on the documentation...................... 5 Safety instructions .......................... 6 Documentation issue status ...................... 7 Beckhoff Identification Code (BIC) .................... 7 2 Product overview............................. 10 KL403x - Introduction ........................ 10 KL403x - Technical data ........................ 11 Basic function principles ........................ 12 3 Mounting and wiring.......................... 13 Instructions for ESD protection ...................... 13... - Page 4 Table of contents Version: 4.1 KL403x...
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Page 5: Foreword
EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 6: Safety Instructions
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. -
Page 7: Documentation Issue Status
1 - hardware version 1 Beckhoff Identification Code (BIC) The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is based on the ANSI standard MH10.8.2-2016. -
Page 8: Fig. 1 Bic As Data Matrix Code (Dmc, Code Scheme Ecc200)
The following information is contained: Item Type of Explanation Data Number of digits Example information identifier incl. data identifier Beckhoff order Beckhoff order number 1P 1P072222 number Beckhoff Traceability Unique serial number, SBTNk4p562d7 Number (BTN) see note below Article description Beckhoff article 1KEL1809 description, e.g. - Page 9 Example of composite information from item 1 to 4 and 6. The data identifiers are marked in red for better display: An important component of the BIC is the Beckhoff Traceability Number (BTN, item no. 2). The BTN is a unique serial number consisting of eight characters that will replace all other serial number systems at Beckhoff in the long term (e.g.
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Page 10: Product Overview
Product overview Product overview KL403x - Introduction Fig. 2: KL4031, KL4032, KL4034 The analog KL403x output terminals generate signals in the range -10 V to +10 V. The voltage is supplied to the process level with a resolution of 12 bits, and is electrically isolated. The output channels of the Bus Terminals have a common ground potential. -
Page 11: Kl403X - Technical Data
Product overview KL403x - Technical data Technical data KL4031 KL4032 KL4034 Number of outputs Power supply via the K-Bus Signal voltage -10 V…+10 V Load > 5 kΩ (short-circuit-proof) Accuracy ± 0.5 LSB linearity error, ± 0.5 LSB offset error Output error < ±0.1 % of the end value < ± 0.10 % (at 0°C to +55°C) < ±0.1 % of the end value < ± 0.75 % (when the ex-... -
Page 12: Basic Function Principles
Product overview Basic function principles The KL403x analog output terminals generate signals in the range -10 V to +10 V with a resolution of 12 bits (4095 steps). The output voltage is electrically isolated from the K-Bus. The LEDs indicate the operating state of the associated terminal channels. •... -
Page 13: Mounting And Wiring
• Each assembly must be terminated at the right hand end with a KL9010 bus end terminal, to ensure the protection class and ESD protection. Fig. 3: Spring contacts of the Beckhoff I/O components Installation on mounting rails WARNING... -
Page 14: Fig. 4 Attaching On Mounting Rail
Mounting and wiring Assembly Fig. 4: Attaching on mounting rail The bus coupler and bus terminals are attached to commercially available 35 mm mounting rails (DIN rails according to EN 60715) by applying slight pressure: 1. First attach the fieldbus coupler to the mounting rail. 2. -
Page 15: Fig. 5 Disassembling Of Terminal
Mounting and wiring Disassembly Fig. 5: Disassembling of terminal Each terminal is secured by a lock on the mounting rail, which must be released for disassembly: 1. Pull the terminal by its orange-colored lugs approximately 1 cm away from the mounting rail. In doing so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of the bus terminal block easily without excessive force. -
Page 16: Fig. 6 Power Contact On Left Side
Mounting and wiring Fig. 6: Power contact on left side NOTE Possible damage of the device Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g. disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V). -
Page 17: Installation Instructions For Enhanced Mechanical Load Capacity
Mounting and wiring Installation instructions for enhanced mechanical load capacity WARNING Risk of injury through electric shock and damage to the device! Bring the Bus Terminal system into a safe, de-energized state before starting mounting, disassembly or wiring of the Bus Terminals! Additional checks The terminals have undergone the following additional tests: Verification... -
Page 18: Fig. 7 Standard Wiring
Mounting and wiring • The terminals of ESxxxx and KSxxxx series feature a pluggable connection level and enable steady wiring while replacing. • The High Density Terminals (HD Terminals) include electronics and connection level in a single enclosure and have advanced packaging density. Standard wiring (ELxxxx / KLxxxx) Fig. 7: Standard wiring The terminals of ELxxxx and KLxxxx series have been tried and tested for years. -
Page 19: Fig. 9 High Density Terminals
Mounting and wiring High Density Terminals (HD Terminals) Fig. 9: High Density Terminals The Bus Terminals from these series with 16 terminal points are distinguished by a particularly compact design, as the packaging density is twice as large as that of the standard 12 mm Bus Terminals. Massive conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal point without tools. -
Page 20: Wiring
Mounting and wiring 3.4.2 Wiring WARNING Risk of electric shock and damage of device! Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the Bus Terminals! Terminals for standard wiring ELxxxx/KLxxxx and for pluggable wiring ESxxxx/KSxxxx Fig. 10: Connecting a cable on a terminal point Up to eight terminal points enable the connection of solid or finely stranded cables to the Bus Terminal. -
Page 21: Shielding
Mounting and wiring Terminal housing High Density Housing Wire size width (single core wires) 0.08 ... 1.5 mm Wire size width (fine-wire conductors) 0.25 ... 1.5 mm Wire size width (conductors with a wire end sleeve) 0.14 ... 0.75 mm Wire size width (ultrasonically “bonded" conductors) only 1.5 mm Wire stripping length 8 ... -
Page 22: Kl4031, Kl4032 - Connection And Led Description
Mounting and wiring KL4031, KL4032 - connection and LED description WARNING Risk of injury through electric shock and damage to the device! Bring the Bus Terminals system into a safe, de-energized state before starting mounting, disassembly or wiring of the Bus Terminals! Fig. 11: KL4031, KL4032 - connection and LEDs KL4031 connection Terminal point... - Page 23 Mounting and wiring LED description KL4031, KL4032 Color Description Run1 LED green Normal operation LED Run2 (KL4032 only) Off: Watchdog timer overflow has occurred. If no process data is transmitted to the bus cou- pler for 100 ms, the green LEDs go out. The output assumes a user-specified voltage (see Feature register [} 38]).
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Page 24: Kl4034 - Connection And Led Description
Mounting and wiring KL4034 - connection and LED description WARNING Risk of injury through electric shock and damage to the device! Bring the Bus Terminals system into a safe, de-energized state before starting mounting, disassembly or wiring of the Bus Terminals! Fig. 12: KL4034 - connection and LEDs KL4034 connection Terminal point... -
Page 25: Atex - Special Conditions (Standard Temperature Range)
80°C at the wire branching points, then cables must be selected whose tempera- ture data correspond to the actual measured temperature values! • Observe the permissible ambient temperature range of 0 to 55°C for the use of Beckhoff fieldbus compo- nents standard temperature range in potentially explosive areas! •... -
Page 26: Atex - Special Conditions (Extended Temperature Range)
80°C at the wire branching points, then cables must be selected whose tempera- ture data correspond to the actual measured temperature values! • Observe the permissible ambient temperature range of -25 to 60°C for the use of Beckhoff fieldbus com- ponents with extended temperature range (ET) in potentially explosive areas! •... -
Page 27: Atex Documentation
Notes about operation of the Beckhoff terminal systems in potentially explosive ar- eas (ATEX) Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explosive areas (ATEX) that is available in the download area of the Beckhoff homepage http:\\www.beckhoff.com! KL403x... -
Page 28: Configuration Software Ks2000
Configuration Software KS2000 Configuration Software KS2000 KS2000 - Introduction The KS2000 configuration software permits configuration, commissioning and parameterization of bus couplers, of the affiliated bus terminals and of Fieldbus Box Modules. The connection between bus coupler / Fieldbus Box Module and the PC is established by means of the serial configuration cable or the fieldbus. Fig. 13: KS2000 configuration software Configuration You can configure the Fieldbus stations with the Configuration Software KS2000 offline. - Page 29 Configuration Software KS2000 Commissioning The KS2000 software facilitates commissioning of machine components or their fieldbus stations: Configured settings can be transferred to the fieldbus modules by means of a download. After a login to the terminal station, it is possible to define settings in couplers, terminals and Fieldbus Box modules directly online. The same high-level dialogs and register access are available for this purpose as in the configuration phase.
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Page 30: Access From The User Program
Access from the user program Access from the user program KL403x - terminal configuration The terminal can be configured and parameterized via the internal register structure. Each terminal channel is mapped in the Bus Coupler. Mapping of the terminal data in the Bus Coupler memory may differ, depending on the Bus Coupler type and the set mapping configuration (e.g. Motorola/Intel format, word alignment etc.). -
Page 31: Fig. 16 Mapping In The Interbus Coupler - Example For Kl4032
Access from the user program BK4000 Interbus Coupler The BK4000 Interbus Coupler maps the terminals in the delivery state with 2 bytes per channel: • KL4031: 2 bytes of output data • KL4032: 4 bytes of output data • KL4034: 8 bytes of output data Parameterization via the fieldbus is not possible. -
Page 32: Mapping In The Bus Coupler
Access from the user program Mapping in the Bus Coupler As already described in the Terminal Configuration section, each Bus Terminal is mapped in the Bus Coupler. This mapping is usually done with the default setting in the Bus Coupler / Bus Terminal. The KS2000 configuration software or a master configuration software (e.g. ComProfibus or TwinCAT System Manager) can be used to change this default setting. -
Page 33: Kl4031
Access from the user program 5.2.1 KL4031 Default mapping for: CANopen, CANCAL, DeviceNet, ControlNet, Modbus, RS232 and RS485 coupler Conditions Word offset High byte Low byte Complete evaluation: no Ch0 D1 Ch0 D0 Motorola format: no Word alignment: any Default mapping for: Profibus and Interbus Coupler Conditions Word offset High byte... -
Page 34: Kl4032
Access from the user program 5.2.2 KL4032 Default mapping for: CANopen, CANCAL, DeviceNet, ControlNet, Modbus, RS232 and RS485 coupler Conditions Word offset High byte Low byte Complete evaluation: no Ch0 D1 Ch0 D0 Motorola format: no Ch1 D1 Ch1 D0 Word alignment: any Default mapping for: Profibus and Interbus Coupler Conditions... -
Page 35: Kl4034
Access from the user program 5.2.3 KL4034 Default mapping for: CANopen, CANCAL, DeviceNet, ControlNet, Modbus, RS232 and RS485 coupler Conditions Word offset High byte Low byte Complete evaluation: no Ch0 D1 Ch0 D0 Motorola format: no Ch1 D1 Ch1 D0 Word alignment: any Ch2 D1 Ch2 D0... -
Page 36: Register Overview
Access from the user program Complete evaluation The terminal is mapped with control and status byte. Motorola format Motorola or Intel format can be set. Word alignment The terminal is positioned on a word boundary in the Bus Coupler. Ch n CB Control byte for channel n (appears in the process image of the outputs). - Page 37 Access from the user program • R0 to R4: reserved • R5: Raw DAC value (Y_dac) The 12-bit value transferred to the D/A converter is called raw DAC value. It is calculated from the process data via the manufacturer and user scaling. •...
- Page 38 Access from the user program • R17: Hardware compensation - offset (B_a) This register is used for hardware offset compensation (8-bit digital potentiometer) of the terminal. The register is transferred to the hardware after each processor reset or with each write access to R17. Note that the transferred offset does not correspond to the DAC values.
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Page 39: Control And Status Byte
Access from the user program • R34: User scaling - gain (A_w) 16 bit signed integer*2 [0x0100] This register contains the scaling factor of the user straight-line equation (Eq. 1.4 [} 12]). The straight- line equation is enabled via register R32 [} 38]. •... -
Page 40: Register Communication
Access from the user program 5.5.2 Register communication Register access via process data exchange • Bit 7=1: Register mode If bit 7 of the control byte is set, the first two bytes of the user data are not used for process data exchange but written into the register set of the terminal or read from it. -
Page 41: Examples Of Register Communication
Access from the user program Byte Byte 3 Byte 2 Byte 1 Byte 0 Name DataOUT 1 DataOUT 0 Not used Control byte Value 0xXX 0xXX 0xXX 0x88 The terminal returns the following type identifier (0x0FC0 corresponds to unsigned integer 4032). Byte Byte 3 Byte 2... -
Page 42: Example 2: Writing To An User Register
Access from the user program ◦ ASCII code 0x41 represents the letter A The firmware version is thus 3A. 5.6.2 Example 2: Writing to an user register Code word In normal mode all user registers are read-only with the exception of Register 31. In order to deacti- vate this write protection you must write the code word (0x1235) into Register 31. - Page 43 Access from the user program Explanation: • The terminal returns the value of the control byte as a receipt in the status byte. • The terminal returns the current value of the code word register in the input data word (byte 1 and byte III.
- Page 44 Access from the user program • The terminal returns the value of the control byte as a receipt in the status byte. • The terminal returns the current value of the feature register in the input data word (byte 1 and byte 2). V.
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Page 45: Appendix
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there. - Page 46 List of illustrations Fig. 1 BIC as data matrix code (DMC, code scheme ECC200)............. Fig. 2 KL4031, KL4032, KL4034......................Fig. 3 Spring contacts of the Beckhoff I/O components................. Fig. 4 Attaching on mounting rail ......................Fig. 5 Disassembling of terminal......................Fig. 6 Power contact on left side......................