Related Manuals for Generac Power Systems MAGNUM MLT4060DOTM
Summary of Contents for Generac Power Systems MAGNUM MLT4060DOTM
- Page 1 Owner’s Manual Light Tower MLT4060DOTM • MLT4060DOTK SAVE THIS MANUAL FOR FUTURE REFERENCE...
- Page 2 Use this page to record important information about your Light Tower Record the information found on your unit data label on this page. See unit serial number location (Unit Serial Unit Model Number Number Locations). The label plate is affixed to the inside partition, to the left of the control panel console.
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Page 3: Table Of Contents
Table of Contents Section 1: Introduction and Safety Receptacle Panel ..........15 Engine Derating ..........15 Introduction ............1 Read This Manual Thoroughly ........1 Voltage Regulation (Optional) ......15 How to Obtain Service ..........1 Wet Stacking ............16 Safety Rules ............1 Shutting Down the Unit ........ - Page 4 Trailer Lights Wiring ..........32 Section 7:Service Log Owner’s Manual for MLT Light Tower...
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Page 5: Section 1: Introduction And Safety
Introduction and Safety Section 1: Introduction and Safety Introduction Safety Rules Thank you for purchasing a Generac Mobile Products LLC The manufacturer cannot anticipate every possible product. This unit has been designed to provide high circumstance that might involve a hazard. The warnings in performance, efficient operation, and years of use when this manual, and on tags and decals affixed to the unit are, maintained properly. -
Page 6: General Hazards
Introduction and Safety General Hazards Explosion and Fire Hazards DANGER DANGER Asphyxiation. Running engines produce Explosion and Fire. Fuel and vapors are carbon monoxide, a colorless, odorless, extremely flammable and explosive. Add fuel poisonous gas. Carbon monoxide, if not in a well ventilated area. Keep fire and spark away. -
Page 7: Electrical Hazards
Introduction and Safety Electrical Hazards Battery Hazards DANGER DANGER Electrocution. In the event of electrical accident, Electrocution. Do not wear jewelry while immediately shut power OFF. Use non-conductive working on this equipment. Doing so will implements to free victim from live conductor. Apply result in death or serious injury. -
Page 8: Fuel Hazards
Introduction and Safety Fuel Hazards Operating Safety Positioning the Unit DANGER Explosion and fire.Fuel and vapors are extremely DANGER flammable and explosive. No leakage of fuel is permitted. Keep fire and spark away. Failure to do High Voltage. Verify area above unit is clear of overhead wires and obstructions. -
Page 9: Raising And Lowering The Mast
Introduction and Safety Service Safety Raising and Lowering the Mast This unit uses high voltage circuits capable of causing WARNING serious injury or death. Only a qualified and licensed Electrocution. Do not set up or operate electrician should troubleshoot or repair problems this unit if severe weather is expected. -
Page 10: Towing Safety
Introduction and Safety Towing Safety Reporting Trailer Safety Defects Towing a trailer requires care. Both the trailer and vehicle If you believe your trailer has a defect which could cause must be in good condition and securely fastened to each a crash or could cause injury or death, you should other to reduce the possibility of an accident. -
Page 11: Section 2: General Information Specifications
General Information Section 2: General Information Specifications DESCRIPTION UNITS MLT4060DOTM MLT4060DOTK Engine Make/Brand — MITSUBISHI KUBOTA Model — L3E-W461ML D1005-E3BG1-MGM-1 EPA Tier Type — Diesel, liquid cooled, 4-stroke Horsepower - prime hp (kW) 10.5 (7.8) 11.7 (8.7) Horsepower - standby hp (kW) 12.2 (9.1) 13.1 (9.8) -
Page 12: Unit Serial Number Locations
General Information Unit Serial Number Locations Refer to the illustration to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important information, such as the unit serial number, model number, VIN and tire loading information are found on these tags. -
Page 13: Control Panel
General Information Control Panel BALLAST INDICATOR LIGHTS MAIN BREAKER 240V TURN MAIN BREAKER MAST LIGHT SWITCHES 400W 400W 120V Flagger Station Switches BREAKER GLOW PLUG GLOW INDICATOR PLUG START 120V 240V BREAKER NEUTRAL BONDED TO FRAME 004548 Figure 2-2. Control Panel Owner’s Manual for MLT Light Tower... -
Page 14: Control Panel Features And Functions
General Information Control Panel Features and Functions (G) DC Circuit Breaker (A) Main Circuit Breaker Circuit breaker (10A) for the engine electrical system. This 240V (30A) breaker will disconnect power to the lights and receptacle panel. It will also disable the starting (H) 240V Twist-Lock Receptacle circuit if engine starting is attempted when the main This... -
Page 15: Section 3:Operation
Operation Section 3: Operation Light Tower Setup DETAIL C DETAIL D DETAIL G DETAIL H 004606 Figure 3-1. Set Up Outriggers and Jacks NOTE: Flagger Station Setup setup instructions if intending to use the light tower as flagger DANGER station lighting. High Voltage. -
Page 16: Flagger Station Setup
Operation Prestart Checklist so the jack pad is facing down and the spring loaded locking pin snaps into place. Before starting the unit, all items in the prestart check- 6. Pull the locking pin on the rear jack (F) and rotate it list must be completed. -
Page 17: Raising The Mast
Operation Raising the Mast 2. See Figure 3-3. Remove the mast cradle locking pin from the mast cradle (A). 1. Set up and level the unit. See Light Tower Setup. 3. Check both sets of mast cables for excessive wear or damage. -
Page 18: Starting The Unit
Operation Starting the Unit NOTE: If the engine was run out of fuel or the fuel tank was drained, it may be necessary to bleed the fuel lines. Refer to the engine operator’s manual supplied with the GLOW unit. PLUG 1. -
Page 19: Light Operation
Operation exceeds normal operating temperature. Return the main circuit breaker to the OFF position to reset the unit after WARNING the cause of shutdown has been determined. Burn hazard. Lamps become extremely hot Light Operation while in use. Allow 10–15 minutes for cooling before handling or lowering mast. -
Page 20: Wet Stacking
Operation Lowering the Mast shipment from the factory. Contact Generac Mobile Products LLC for additional information before attempting to adjust the voltage regulator. WARNING Burn hazard. Lamps become extremely hot Wet Stacking while in use. Allow 10–15 minutes for cooling before handling or lowering mast. -
Page 21: Removing The Lights For Transportation
Operation Removing the Lights for the jack into the travel position. Verify the locking pin snaps into place. Transportation 4. To ensure proper operation of the jacks, lubricate 1. See Figure 3-11. On units equipped with quick the grease fittings located on the leveling jacks. disconnect fittings for the lights, disconnect the Refer to Jack Maintenance. - Page 22 Operation 2. See Figure 3-13. Close and lock all hoods and doors and stow the lights as shown. 3. Verify the cradle locking pin is in place. 4. When lifting the light tower and trailer, attach any slings, chains or hooks directly to the central lifting point (A).
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Page 23: Section 4:Maintenance
Maintenance Section 4: Maintenance Emissions Information Attach a “Do Not Start” sign to the control panel. This will notify everyone that the unit is being For warranty information, please refer to the diesel serviced and will reduce the chance of someone engine manual supplied with this unit. -
Page 24: Basic Maintenance Schedule
Maintenance Basic Maintenance Schedule • Check the coolant level daily by inspecting the level in coolant overflow jug located near the Refer to the original equipment manufacturer’s operating radiator. Refer to the engine operator’s manual for manual for a complete list of maintenance requirements. coolant recommendations and proper mixture. - Page 25 Maintenance Table 4-1. Basic Maintenance Guide (Mitsubishi) 1000 ITEM DAILY Hours Hours Hours Hours Hours Check oil level Check coolant level Check fuel level Check tire pressure Check all electrical connections Inspect radiator fins for debris, clean as required ...
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Page 26: Winch Use, Operation And Maintenance
Maintenance Table 4-2. Basic Maintenance Guide (Kubota) ITEM DAILY Hours Hours Hours Hours Hours Year Check oil level Check coolant level Check fuel level Check tire pressure Check all electrical connections Inspect radiator fins for debris, clean as required ... -
Page 27: Optional Lower Radiator Hose Heater Use And Maintenance
Maintenance NOTE: Do not get oil or grease on the friction discs (A). grease is visible around the nozzle of the grease gun. Use only a high quality grease made specifically for lubrication of wheel bearings. Wipe any excess grease from the hub with a clean cloth and replace the rubber plug when finished. - Page 28 Maintenance This page intentionally left blank. Owner’s Manual for MLT Light Tower...
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Page 29: Section 5:Troubleshooting
Troubleshooting Section 5: Troubleshooting General Troubleshooting Some of the more common problems are listed in the table below. This information is intended to be a check or verification that simple causes can be located and fixed. It does not cover all types of problems. Refer to the OEM engine operator’s manual for additional troubleshooting information. -
Page 30: Troubleshooting The Lights
Troubleshooting Troubleshooting the Lights WARNING IMPORTANT NOTE: Only a qualified electrician should troubleshoot or repair electrical problems Burn hazard. Lamps become extremely hot occurring in this equipment. Contact Generac Mobile while in use. Allow 10–15 minutes for cooling Products Technical Service at 1-800-926-9768 for before handling or lowering mast. -
Page 31: Section 6:Wiring Diagrams
Wiring Diagrams Section 6: Wiring Diagrams Mast Junction Box Wiring and Light Connections 00768 Owner’s Manual for MLT Light Tower... -
Page 32: Ac Wiring Diagram
Wiring Diagrams AC Wiring Diagram 90347_E_06.21.14 Owner’s Manual for MLT Light Tower... -
Page 33: Dc Wiring Diagram-Mitsubishi
Wiring Diagrams DC Wiring Diagram—Mitsubishi Owner’s Manual for MLT Light Tower... -
Page 34: Dc Wiring-Kubota
Wiring Diagrams DC Wiring—Kubota After Serial Number 0900090 90339_E_01.30.14 Owner’s Manual for MLT Light Tower... -
Page 35: Dc Wiring Diagrams For Optional Equipment
Wiring Diagrams DC Wiring Diagrams for Optional Equipment 90323_K_06.04.14 Owner’s Manual for MLT Light Tower... - Page 36 Wiring Diagrams Trailer Lights Wiring SPADE SPADE 90341_B_12.20.13 Owner’s Manual for MLT Light Tower...
- Page 37 Wiring Diagrams This page intentionally left blank. Owner’s Manual for MLT Light Tower...
- Page 38 Wiring Diagrams This page intentionally left blank. Owner’s Manual for MLT Light Tower...
- Page 39 Service Log Section 7: Service Log OIL GRADE:______________________________________ BRAND: __________________________________ COOLANT MIXTURE: ______________________________ BRAND: __________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ Hours to Coolant Hours to Coolant Date Oil Level Date Oil Level Service Level Service Level Owner’s Manual for MLT Light Tower...
- Page 40 Service Log Notes ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Owner’s Manual for MLT Light Tower...
- Page 41 Service Log Notes ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Owner’s Manual for MLT Light Tower...
- Page 42 Service Log Notes ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Owner’s Manual for MLT Light Tower...
- Page 44 Part No. 13971 Rev. E 3/8/17 ©2017 Generac Mobile Products All rights reserved. Specifications are subject to change without notice. Generac Mobile Products No reproduction allowed in any form without prior written 215 Power Drive, Berlin, WI 54923 consent from Generac Mobile Products. GeneracMobileProducts.com │800-926-9768 │920-361-4442...