Norac UC4 Plus Rogator 1286C Installation Manual

Spray height controller, roll control patented

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Spray Height Controller
Rogator 1286C
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4 Plus Rogator 1286C

  • Page 1 Spray Height Controller Rogator 1286C Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+RG5-INST Rev E (Rogator 1286C) NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 RG5 (F ) ........... 4 IST OF YDRAULIC ARTS FOR ACED ITTINGS RG7 (JIC F ) ..............6 IST OF YDRAULIC ARTS FOR ITTINGS INSTALLATION PROCEDURE ......................9 .......................
  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: General System Description

    Any installation procedure requiring boom installation. However, NORAC cannot movement will need to be done first. Once the guarantee all parts fit as intended due to the hydraulics have been disconnected you must variations of the sprayer by the manufacturer.
  • Page 6: Parts Lists

    This manual covers installation using both JIC and flat faced o-ring fittings. Before starting the installation compare the NORAC kit hydraulics to the sprayer hydraulics to be sure the correct fitting style is supplied. When performing the hydraulic install make sure you follow the section for the correct style of fittings.
  • Page 7: List Of Hydraulic Parts For Rg5 (Flat Faced O-Ring Fittings )

    Substitution parts will in no way affect the operation of the system provided that they are installed as directed. Item V01 – 2 Station Valve Block (44963D) may be substituted with: Item Part Number Name Quantity 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE The 44933D is a direct replacement for the 44963D.
  • Page 8 3.1 L RG5 (F IST OF YDRAULIC ARTS FOR ACED ITTINGS Item Part Number Name Quantity 44863-46 HOSE ASSEMBLY 122R2-06 40 IN L 6FORX90 8FORX 44865-47 HYDRAULICS FITTING KIT - RG5 Table 2 – 44865-47 - Hydraulics Fittings Kit Details Picture Item Part Number...
  • Page 9: List Of Hydraulic Parts For Rg7 (Jic Fittings )

    FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is...
  • Page 10 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
  • Page 11 Figure 3 – Hydraulic Plumbing Schematic...
  • Page 12: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 13 Table 5 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 6 –...
  • Page 14: Wing Sensor Installation

    Manual (M01) Bracket Assembly implications. To assemble the breakaway sensor 4. Mount the NORAC UC4+ ultrasonic bracket: sensor (E02) into the sensor brackets. The sensors should be oriented forward a) Assemble the bolt and nut into the (ahead) of the boom (see Figure 6 and collar.
  • Page 15 number on the left hand side General mounting rules for UC4+ proceeding to the largest serial ultrasonic wing sensors: number on the right hand side a) In its lowest position, the sensor (Figure 9). mouth must be 9 inches or more 5.
  • Page 16 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...
  • Page 17: Main Lift Sensor Installation

    4.4 M should be mounted so the sensor ENSOR NSTALLATION mounting collar is in approximately the 1. Assemble the main lift sensor bracket center of the sprayer and ahead of the (B11) as shown in Figure 10. boom (Figure 11). Sensor Mounting The sensor mounting collar must Collar...
  • Page 18: Roll Sensor Installation

    4.5 R a) The smaller the distance between A ENSOR NSTALLATION and B in Figure 13, the better the Mount the roll sensors to the included performance will be. roll sensor brackets using the machine screws and nylon lock nuts, as illustrated Distance A can not be more than in Figure 12.
  • Page 19 Chassis Roll Sensor Boom Frame Roll Sensor Figure 14 - Roll Sensor Mounting Location * The boom frame roll sensor does not have a temperature probe Figure 15 – Roll Sensor Mounting with Respect to Sprayer Orientation...
  • Page 20: Boom Roll Sensor Mounting

    4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting The boom roll sensor (E04) must be The chassis roll sensor must be mounted mounted to the rotating part of the boom. to a non-rotating part of the boom. To Follow these guidelines and refer to mount the chassis roll sensor, follow the Figure 16 to mount the sensor.
  • Page 21: Inverted Roll Sensor Mounting

    4.5.3 Inverted Roll Sensor Mounting If desired, the Roll sensor may be boom. Inverted mounting may be used mounted inverted, so long as the optimize mounting criteria connector exits towards the right-hand explained in Section 4.5. Figure 17 – Inverted Roll Sensor Mounting may be Applicable for Optimal Performance 4.5.4 Temperature probe Fasten the temperature probe (E03) to the UC4+ valve block using the included...
  • Page 22: Hydraulic Installation

    It is recommended that a qualified technician does the hydraulic installation. 44933D Figure 19 – NORAC Valve Block Depending on the valve block part 2. Install the male adapters (F02) on the number, the A and B ports may be "P"...
  • Page 23: Valve Mounting

    4.6.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). 2. As shown in Figure 21, screw short side of the threaded rods into the bottom of the valve block at least 3/8". The valve mounting holes are drilled and tapped 3/8 NC-1"...
  • Page 24: Hydraulic Plumbing

    4.6.3 Hydraulic Plumbing WARNING! From this point in the installation the booms will be inoperative until the electronics are fully installed. 1. After the NORAC valves are mounted, the hydraulic hoses and fittings can be plumbed. plumbing hydraulic circuit is shown schematically in Figure 3.
  • Page 25: Lectrical Nstallation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 26 2. Connect the UC4+ power cable (C10) to 4. There is an access hole to the sprayer the UC4+ Control Panel in the sprayer electrical panel on the rear right corner cab. Ensure that both plugs of the cab. Route the free end of C14 to connected to the receptacles of the panel the electrical panel through this hole.
  • Page 27 Figure 25 – Cable Configurations: C11, C12 and C03 10. Route C11 to the rear of the sprayer, in Table 7 - Rogator and NORAC Valve the vicinity of the valve block. Labels 11. Connect the Interface cable (C12) to the...
  • Page 28 19. Connect the CAN Node cable (C02B) to the 4-pin AMP plug on C11 (Figure 27). Depending on the valve block part number, the “UP” and “DOWN” connectors will be 20. Route the CAN Node cable (C02B) to on opposite sides of the block. the roll sensors which are installed in Follow existing cables Section 4.5.
  • Page 29: Completing The Installation

    Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ System installed. Record the results for comparison in Table 6. 5. The procedure for the installation of the UC4+ Spray Height Control system is now complete.
  • Page 30: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C2: 44668 – S ENSOR RANCH ABLE 5.2 I C02B: 44664 – C UC4+ CAN N ABLE...
  • Page 31: Item C3: 44656D - Cable Valve Variable Rate Dt

    5.3 I C3: 44656D – C ABLE ALVE ARIABLE...
  • Page 32: Item C10: 44650-39 - Power Cable Generic Self - Proplelled

    5.4 I C10: 44650-39 – P OWER ABLE ENERIC PROPLELLED...
  • Page 33: Item C11: 44651-03 - Extension Cable Valve Generic

    5.5 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...
  • Page 34: Item C12: 44658-32 - Cable Interface Uc4 Dt06-2

    5.6 I C12: 44658-32 – C UC4 DT06-2 GND2 ABLE NTERFACE...
  • Page 35: Item C14: 44658-28 - Power Pigtail

    5.7 I C14: 44658-28 – P OWER IGTAIL...
  • Page 36 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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