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Yetter 5000-022 Lexion C512-30/Capello Operator's Manual

5000 series, stalk devastator corn stalk roller

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5000-022 Lexion C512-30 / Capello
5000-033 Lexion C508-30 / Capello
YETTER MANUFACTURING CO.
FOUNDED 1930
Colchester, IL 62326-0358
Toll free: 800/447-5777
309/776-3222 (Fax)
Website:
www.yetterco.com
E-mail:
info@yetterco.com
5000 SERIES
STALK
DEVASTATOR
CORN STALK ROLLER
*PATENTED*
OPERATOR'S MANUAL
PART IDENTIFICATION
2565-783_REV_A – 08/2018

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Summary of Contents for Yetter 5000-022 Lexion C512-30/Capello

  • Page 1 STALK DEVASTATOR CORN STALK ROLLER *PATENTED* 5000-022 Lexion C512-30 / Capello 5000-033 Lexion C508-30 / Capello OPERATOR’S MANUAL PART IDENTIFICATION 2565-783_REV_A – 08/2018 YETTER MANUFACTURING CO. FOUNDED 1930 Colchester, IL 62326-0358 Toll free: 800/447-5777 309/776-3222 (Fax) Website: www.yetterco.com E-mail: info@yetterco.com...
  • Page 2 WARRANTY Yetter Manufacturing warrants all products manufactured and sold by it against defects in material. This warranty being expressly limited to replacement at the factory of such parts or products as shall appear to be defective after inspection.
  • Page 3 BE ALERT! YOUR SAFETY IS INVOLVED. WATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS “ATTENTION---BECOME ALERT!” It is your responsibility as an owner, operator, or supervisor to know and instruct everyone using this machine at the time of initial assignment and at least annually thereafter, of the proper operation, precautions, and work hazards which exist in the operation of the machine in accordance with OSHA regulations.
  • Page 4 PLEASE READ, VERY IMPORTANT SECURE CORN HEADER AGAINST UNWANTED LOWERING BY APPLYING THE LOCKING MECHANISM ON THE HYDRAULIC CYLINDERS! 1. ATTACH HEAD TO COMBINE, LOCK HEAD TO COMBINE 2. RAISE THE HEAD OFF THE GROUND AND ENGAGE THE SAFETY STOP ON THE FEEDER HOUSE CYLINDER. 3.
  • Page 5 PLEASE READ, VERY IMPORTANT Subject to the size and weight of the corn header, one or two additional hydraulic cylinders may be required. The combine manufacturer generally keeps the corresponding kits readily available for the dealer. Subject to the design of the corn header and carrying capacity of the different combines, the steering axle may require the fitting of additional weights and the rear tires might need to be filled with ballast.
  • Page 6 TABLE OF CONTENTS INTRODUCTION ….…………………………………….....2 WARRANTY ……………………….…………………………..2 SAFETY INFORMATION ...…..………………………..2 - 5 TABLE OF CONTENTS / TORQUE …………….…...…..6 PART PICTORIAL LIST............ 7 - 9 ASSEMBLY INSTRUCTIONS 5000-022A ..…………………..……....10 - 14 5000-033A ..……………..…......15 - 19 OPERATION / STORAGE / LOCK UP.……..…………….20 PARTS IDENTIFICATON 5000-022A ..……………………………..……..…..….21 - 23 5000-033A ..…………………………..……………..24 - 26...
  • Page 7 PICTORIAL PART LIST 5000-211A -76” 5000-212A -76” 5000-203A -48” 5000-250 5000-254 – 80” 5000-259 (RH) 5000-136 5000-138 5000-255- 52” 5000-256 (LH) OPTIONAL 5000-139 5000-355 2550-059 5000-080 BEFORE INSTALLATION BEGINS, PLEASE CHECK THAT ALL PARTS WERE RECEIVED BY GOING THROUGH THE CRATE AND SORTING THE PARTS!!! 5000-022A for Lexion C512-30 / Capello Parts List 8) 5000-136, 8) 5000-137, 8) 5000-138, 2) 5000-211A, 2) 5000-212A, 8) 5000-250, 4) 5000-254, 4) 5000-256, 4) 5000-259, 8) 5000-355 5000-033 for Lexion C508-30 / Capello Parts List –...
  • Page 8 PICTORIAL PART LIST 5000-136 Hardware Bag 2502-325 - 5/8-11 X 3 HHCS GR 5 ZP – QTY 1 2502-353 – ½-13 x 2 ½, HHCS, GR8, ZP – QTY 3 2510-121 - 5/8 DIA. SHLDR, 2-1/4 L SHLDR, ½-13 QTY 1 2520-357 - 1/2-13 LOCK HEX NUT, GR A, ZP –...
  • Page 9 PICTORIAL PART LIST 5000-137 Hardware Bag 2502-396 - 5/8-11 X 7 HHCS GRADE 8 ZP – QTY 4 2505-345 - 1/2-13 X 2 CAR BLT GR5 ZP – QTY 2 2520-361 - 1/2-13FLANGE WHZLCK HXNT, GR 5, ZP - QTY 2 2520-459 - 5/8-11 LOCK HEX NUT, GR A, ZP –...
  • Page 10 5000-022A ASSEMBLY INSTRUCTIONS (LEXION C512-30 / CAPELLO) Note: Before starting installation, clean the corn head of debris, remove the guards, & lift the snouts. Step 1: Attach the 5000-250 mount brackets to the frame using the 4) 5/8 x 7” bolts, mounting straps, & 5/8 lock hex nuts. Mounting Brackets will be located under the snouts between rows 1 &...
  • Page 11 5000-022A ASSEMBLY INSTRUCTIONS Step 2: Attach the 5000-309 support straps using the ½” x 2” carriage bolts & ½ flange lock nuts, tighten. Step 3: Install the 5000-323 lock-up pin in the storage location on the mount brackets. Secure with the hairpin clips.
  • Page 12 5000-022A ASSEMBLY INSTRUCTIONS Step 4: Attach the pivot arms, using the lower of the 2 holes, to the mount brackets using the 5/8” X 3 bolts, pivot bushings, and lock hex nuts. Tighten this hardware. Step 5: Install the push rods into the mount brackets then attach to the pivot arms with the 5/8”...
  • Page 13 5000-022A ASSEMBLY INSTRUCTIONS Step 6: Secure the mounting bracket installed in Step 1 at this time by tightening the 5/8 X 7” bolts & 5/8 lock nuts. Make sure the compression spring clears the cylinder channel, gathering chains, & deck plate adjustment.
  • Page 14 5000-022A ASSEMBLY INSTRUCTIONS Step 7: Install the Roller Arm Mount Tube inside the clamp channel of the pivot arms using the 5000- 138 bolt bag. Do not tighten this hardware until after the rollers have been installed in Step 8. Step 8: Insert the shim washer over the shaft on each end of the roller.
  • Page 15 5000-033 ASSEMBLY INSTRUCTIONS (LEXION C508-30 / CAPELLO) Note: Before starting installation, clean the corn head of debris, remove the guards, & lift the snouts. Step 1: Attach the 5000-250 mount brackets to the frame using the 5/8 x 7” bolts, mounting straps, & lock hex nuts. Mounting Brackets will be located under the snouts between rows 1 &...
  • Page 16 5000-033 ASSEMBLY INSTRUCTIONS Step 2: Attach the 5000-309 support straps using the ½” x 2” carriage bolts & flange lock nuts, tighten. Step 3: Install the 5000-323 lock-up pin in the storage location on the mount brackets. Secure with the hairpin clips.
  • Page 17 5000-033 ASSEMBLY INSTRUCTIONS Step 4: Attach the pivot arms, using the lower of the 2 holes, to the mount brackets using the 5/8” X 3 bolts, pivot bushings, & lock hex nuts. Tighten this hardware. Step 5: Install the push rods into the mount brackets then attach to the pivot arms with the 5/8”...
  • Page 18 5000-033 ASSEMBLY INSTRUCTIONS Step 6: Secure the mounting bracket installed in Step 1 at this time by tightening the 5/8 X 7” bolts & 5/8 lock nuts. Make sure the compression spring clears the cylinder channel, gathering chains, & deck plate adjustment.
  • Page 19 5000-033 ASSEMBLY INSTRUCTIONS Step 7: Install the Roller Arm Mount Tube inside the clamp channel of the pivot arms using the 5000- 138 bolt bag. Do not tighten this hardware until after the rollers have been installed in Step 8. Step 8: Insert the shim washer over the shaft on each end of the roller.
  • Page 20 OPERATION Adjusting the feeder house so that the deck plates are at a 22 – 24 degree angle will optimize pivot arm travel. In some cases, the 5000-080 5” set-back kit may need added to allow better residue flow. Smaller combines may need weight added to the rear end.
  • Page 21 PARTS IDENTIFICATION ITEM PART # DESCRIPTION 2502-325 5/8 – 11 X 3 HHCS GR 5 ZP 2502-353 ½ - 13 X 2 ½ HHCS GR 8 ZP 2505-345 ½ - 13 X 2 CARRIAGE BOLT GR 5 ZP 2502-365 ½ - 13 X 3 ¾ HHCS GR 5 ZP 2502-396 5/8 –...
  • Page 22 PARTS IDENTIFICATION ITEM PART # DESCRIPTION 2505-345 ½ - 13 X 2 CARRIAGE BOLT GR 5 ZP 2502-396 5/8 – 11 X 7 HHCS GR 8 ZP 2502-361 ½ - 13 FLANGE WHIZLOCK HEX NUT, GR 5 ZP 2520-459 5/8 – 11 LOCK HEX NUT, GR B ZP 2526-451 5/8 STANDARD FLAT WASHER ZP 2570-465...
  • Page 23 PARTS IDENTIFICATION ITEM PART # DESCRIPTION 2502-325 5/8 – 11 X 3 HHCS GR 5 ZP 2502-353 ½ - 13 X 2 ½ HHCS GR 8 ZP 2502-365 ½ - 13 X 3 ¾ HHCS GR 5 ZP 2510-121 5/8” DIAMETER SHOULDER, 2 ¼” LONG SHOULDER, ½ -13 2520-459 5/8 –...
  • Page 24 PARTS IDENTIFICATION ITEM PART # DESCRIPTION 2502-325 5/8 – 11 X 3 HHCS GR 5 ZP 2502-353 ½ - 13 X 2 ½ HHCS GR 8 ZP 2505-345 ½ - 13 X 2 CARRIAGE BOLT GR 5 ZP 2502-365 ½ - 13 X 3 ¾ HHCS GR 5 ZP 2502-396 5/8 –...
  • Page 25 PARTS IDENTIFICATION ITEM PART # DESCRIPTION 2505-345 ½ - 13 X 2 CARRIAGE BOLT GR 5 ZP 2502-396 5/8 – 11 X 7 HHCS GR 8 ZP 2502-361 ½ - 13 FLANGE WHIZLOCK HEX NUT, GR 5 ZP 2520-459 5/8 – 11 LOCK HEX NUT, GR B ZP 2526-451 5/8 STANDARD FLAT WASHER ZP 2570-465...
  • Page 26 PARTS IDENTIFICATION ITEM PART # DESCRIPTION 2502-325 5/8 – 11 X 3 HHCS GR 5 ZP 2502-353 ½ - 13 X 2 ½ HHCS GR 8 ZP 2502-365 ½ - 13 X 3 ¾ HHCS GR 5 ZP 2510-121 5/8” DIAMETER SHOULDER, 2 ¼” LONG SHOULDER, ½ -13 2520-459 5/8 –...
  • Page 27 NOTES:...
  • Page 28 2565-783_REV_A • 08/18...

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5000-033 lexion c508-30/capello