Summary of Contents for KTM 1290 Super Adventure S 2017
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OWNER'S MANUAL 2017 1290 Super Adventure S Art. no. 3213540en...
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KTM accepts no liability for delivery options, devi- ations from illustrations and descriptions, misprints, and other errors.
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Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner. ISO 9001(12 100 6061) According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to the maximum possible quality of the products.
TABLE OF CONTENTS Fork part number ..........24 TABLE OF CONTENTS MEANS OF REPRESENTATION ........8 Shock absorber article number ......25 Symbols used ............8 Steering damper article number ......25 Formats used............9 CONTROLS..............26 SAFETY ADVICE............10 Clutch lever............
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Quick Selector 2 display ........64 6.27 Passenger footrest..........42 7.24 Menu..............65 6.28 Shift lever ............43 7.24.1 KTM MY RIDE (optional) ........ 65 6.29 Foot brake lever ..........44 7.24.2 Info .............. 66 6.30 Side stand............44 7.24.3 Motorcycle ............
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TABLE OF CONTENTS 7.24.28 Pressure ............84 8.13 Adjusting the tilt of the combination instrument ............106 7.24.29 Consumption ..........84 PREPARING FOR USE..........108 7.24.30 Language ............85 Advice on first use ........... 108 7.24.31 Shift Light ............ 86 Running in the engine ........
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TABLE OF CONTENTS 13.2 Removing the vehicle from the center stand ..134 14 BRAKE SYSTEM ............164 13.3 Removing the passenger seat ......135 14.1 Antilock brake system (ABS) ......164 13.4 Mounting the passenger seat......136 14.2 Checking the brake discs ........166 13.5 Removing the front rider's seat ......
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TABLE OF CONTENTS 16.11 Diagnostics connector ........205 23.5 Electrical system..........235 17 COOLING SYSTEM ............206 23.6 Tires ............... 236 17.1 Checking the coolant level in the compensating 23.7 Fork..............236 tank..............206 23.8 Shock absorber ..........236 17.2 Correcting the coolant level in the 23.9 Chassis tightening torques ........
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your own safety, have these jobs performed by an authorized KTM workshop. There, your motorcycle will be optimally cared for by specially trained experts using the specialist tools required.
MEANS OF REPRESENTATION Formats used The typographical formats used in this document are explained below. Specific name Identifies a proprietary name. Name ® Identifies a protected name. Brand™ Identifies a brand available on the open market. Underlined terms Refer to technical details of the vehicle or indicate technical terms that are explained in the glossary.
SAFETY ADVICE Use definition - intended use KTM sport motorcycles are designed and constructed to meet the normal demands of regular road and light offroad operation (dirt roads), but not for use on race courses. Info The motorcycle is only authorized for operation on public roads in the homologated version.
SAFETY ADVICE Degrees of risk and symbols Danger Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken. Warning Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken. Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.
The vehicle should only be used by trained persons. An appropriate driver's license is needed to ride the vehicle on public roads. Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.
– Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing. Work rules Special tools are necessary for some of the work. These are not included with the vehicle and can be ordered under the number in paren- theses.
Keep the Owner's Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions on the material you read, please contact an authorized KTM dealer.
Warranty The work specified in the service schedule may only be performed in an authorized KTM workshop and must be recorded in both the Service & Warranty Booklet and in KTM Dealer.net, otherwise any warranty coverage will become void. No warranty claims can be considered for damage resulting from manipulations and/or alterations to the vehicle.
Please follow the instructions in the text. Customer service Your authorized KTM dealer will be happy to answer any questions you may have on your vehicle and KTM. A list of authorized KTM dealers can be found on the KTM website.
VIEW OF VEHICLE View of vehicle, front left (example) V00791-10...
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VIEW OF VEHICLE Socket for electrical accessories ( p. 36) Clutch lever ( p. 26) Grab handles ( p. 41) Luggage rack plate ( p. 42) Seat lock ( p. 41) Passenger footrest ( p. 42) Center stand ( p. 45) Rider footrests ( p.
VIEW OF VEHICLE View of vehicle, rear right (example) V00792-10...
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VIEW OF VEHICLE Filler cap Combination switch, left side ( p. 27) Combination switch, right ( p. 32) Throttle grip ( p. 27) Hand brake lever ( p. 26) Storage compartment Cooling system compensating tank Foot brake lever ( p. 44)
SERIAL NUMBERS Chassis number The chassis number is stamped on the bottom right of the frame behind the steering head. The chassis number is also shown on the type label. 402294-10 Type label (Super Adventure S EU/JP/CN) Type label is affixed to the top left of the frame behind the steering head. 402293-10...
SERIAL NUMBERS (Super Adventure S AU) Type label is affixed the top right of the frame behind the steering head. 0 0 1 402174-10 Key number The key number Code number can be found on the KEYCODECARD. Info You need the key number to order a spare key. Keep the KEYCODECARD in a safe place.
SERIAL NUMBERS Engine number The engine number is stamped on the right side of the engine. 402296-10 Fork part number The fork part number is stamped on the inner side of the fork stub. 402295-10...
SERIAL NUMBERS Shock absorber article number The shock absorber article number is stamped on the top of the shock absorber above the adjusting ring towards the engine side. 402339-10 Steering damper article number Steering damper article number is embossed on the underside of the steering damper. H02023-10...
CONTROLS Clutch lever The clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. V00711-10 Hand brake lever The hand brake lever is fitted on the right side of the handlebar. The hand brake lever is used to activate both the front brake and rear brake at the same time.
CONTROLS Throttle grip The throttle grip is fitted on the right side of the handlebar. V00734-11 Combination switch, left side The left combination switch is fitted on the left side of the handlebar. Overview of the left combination switch Light switch ( p.
CONTROLS Light switch The light switch is fitted on the combination switch on the left. Possible states Low beam on – Light switch in position . In this position, the low beam and tail light are switched on. High beam on – Push the light switch to position .
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CONTROLS Info After activation of the cruise control system function, the throttle grip can be turned back to the home position. The selected speed will be maintained. If the target speed is exceeded for less than 30 seconds when turning the throttle grip, the cruise control system remains activated.
CONTROLS Warning Danger of accidents The cruise control system function is not suitable for all driving situations. The selected target speed will not be reached,if the engine power is not sufficient for a gradient. The selected target speed will be exceeded if the engine braking effect is not suffi- cient on a decline.
CONTROLS Turn signal switch Turn signal switch is fitted on the combination switch on the left. Possible states Turn signal off – Push the turn signal switch toward the switch housing. Left turn signal, on – Turn signal switch pressed to the left. The turn signal switch returns automatically to the central position after use.
CONTROLS Horn button The horn button is fitted on the combination switch on the left. Possible states • Horn button in basic position. pressed – The horn is operated in this position. • Horn button V00713-11 6.10 Combination switch, right The right combination switch is fitted on the right side of the handlebar.
CONTROLS 6.11 Hazard warning flasher switch The hazard warning flasher switch is fitted on the right side of the combination switch. The hazard warning flasher is used to indicate emergency situations. Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off.
CONTROLS 6.13 Race‑on button The Race‑on button is fitted on the right side of the combination switch. Info The Race‑on button performs the ignition lock function on this vehicle. The steering can only be locked if the handlebar is turned fully to the left. Possible states •...
CONTROLS Ignition off, steering unlocked – In this operating mode, the ignition circuit is inter- • rupted and the steering unlocked. Ignition on, steering unlocked – In this operating mode, the ignition circuit is closed • and the steering unlocked. 6.15 Immobilizer The electronic immobilizer secures the vehicle against unauthorized use.
A lost key must be deactivated by an authorized KTM workshop to prevent unauthorized persons from operating the vehicle. The keys supplied are activated when delivered. A total of up to four keys can be activated from an authorized KTM workshop. The key num- ber must be provided in each case. 6.17...
CONTROLS 6.18 USB socket A USB socket is located in the storage compartment for supplying power to external devices. The USB socket is activated when the ignition is switched on. USB socket Voltage Maximum current con- 2.1 A sumption F00974-10 6.19 Opening the filler cap Danger...
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CONTROLS Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
CONTROLS 6.20 Closing the filler cap Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check the filler cap is locked correctly after closing. – Change your clothing in case of fuel spills on them. – Rinse the affected area immediately with plenty of water in the event of con- tact with the skin.
CONTROLS 6.22 Opening storage compartment – Lift the lock and detach in area – Open storage compartment. Info A USB socket p. 37) is located in the storage compartment for supplying power to external devices. F00918-10 6.23 Closing storage compartment –...
CONTROLS 6.24 Seat lock Seat lock is located on the left side of the vehicle under the seat. It can be unlocked using the Race‑on key or the black Race‑on key. V00737-10 6.25 Grab handles The passenger can hold onto grab handles during the trip.
CONTROLS 6.26 Luggage rack plate The luggage rack plate is located behind the seat. The base plate of a luggage system (optional) can be attached to the luggage rack plate. The luggage rack plate may not be loaded with more than the specified weight. Maximum permissible load 8 kg (18 lb.) on luggage rack plate...
CONTROLS 6.28 Shift lever The shift lever is fitted on the left side of the engine. 402299-10 The gear positions can be seen in the figure. The idle position is between the first and second gears. 402299-11...
CONTROLS 6.29 Foot brake lever Foot brake lever is located in front of the right footrest. The rear brake is activated using the foot brake lever. 402301-10 6.30 Side stand The side stand is located on the left side of the vehicle. The side stand is used for parking the motorcycle.
COMBINATION INSTRUMENT Combination instrument The combination instrument is attached in front of the handlebar. The combination instrument is divided into two function areas. indicator lamps ( p. 50) Display Warning Danger of burns Parts of the combination instrument become very hot in certain situations.
COMBINATION INSTRUMENT Activation and test Activation The combination instrument is activated when the ignition is switched on. Info The brightness of the displays is controlled by a brightness sensor in the combina- tion instrument. Test The welcome text appears on the display and the indicator lamps are briefly activated for a function test.
COMBINATION INSTRUMENT Night mode is shown in a dark color. Info The light sensor in the combination instrument measures the brightness of the envi- ronment and automatically switches the display to day or night mode. The display is brightened, darkened or switched to the other mode depending on the brightness measured by the light sensor.
COMBINATION INSTRUMENT Warning of icy roads The ice symbol goes on when there is an increased risk of ice on the roads. The ice symbol is shown in area of the display. The ice symbol appears on the display when the ambient temperature drops below the specified value.
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COMBINATION INSTRUMENT The indicator lamps offer additional information about the operating state of the motorcycle. When the ignition is switched on, all indicator lamps light up briefly. Possible states Race-on indicator lamp lights up/flashes yellow/orange/red – Status or error messages relating to Race-on system/alarm system.
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COMBINATION INSTRUMENT The right turn signal indicator lamp flashes green with a steady rhythmic flash – The right turn signal is switched...
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COMBINATION INSTRUMENT Info The figure shows the standard display of the combination instrument. If the menu is opened, the speed is still displayed. Speed ( p. 56) Shift warning light ( p. 57) The shift warning light is integrated in the tachometer display. Cruise control indicator ( p.
COMBINATION INSTRUMENT Only shown where the menu overview is closed. Favourites display ( p. 63) Speed The speed is measured in revolutions per minute. F00988-10...
COMBINATION INSTRUMENT Shift warning light The shift warning light is integrated in the tachometer display. In the Shift Light menu, the engine speed for the shift warning light can be set. The shift warning light is always active during the running-in phase (up to 1,000 km / 621 mi). The shift warning light can only be deactivated, and the values for RPM1 and RPM2 can only be adjusted after this.
COMBINATION INSTRUMENT 7.10 Cruise control indicator When cruise control is activated, the operating mode is shown on the combination instru- ment display. Cruise control is operated using the cruise control tip switch p. 28). E00739-01 7.11 Speed Speed is shown in kilometers per hour km/h or in miles per hour mph. F00988-11...
COMBINATION INSTRUMENT 7.12 Damping display The setting of the spring element damping is shown in the area of the display. The damping can be configured in the Damping menu. F00988-12 7.13 Ride Mode display The Ride Mode setting is shown in area of the display.
COMBINATION INSTRUMENT 7.14 Heated grip (optional) When the heated grip is switched on, the Heated Grips symbol appears in the area of the display. The heated grip can be configured in the Heated Grips menu. F00988-14 7.15 Seat heater (optional) When the seat heating is switched on, the Heated Seat symbol appears in the area of the display.
COMBINATION INSTRUMENT 7.16 Load display The load condition setting is shown in the area of the display. The payload can be configured in the Load menu. F00988-16 7.17 Coolant temperature indicator The coolant temperature indicator consists of bars. The more bars that light up, the hotter the coolant.
COMBINATION INSTRUMENT 7.18 Fuel level display The fuel tank contents are shown in area of the display. The fuel level indicator consists of bars. The more bars are lit, the more fuel is in the fuel tank. Info If the fuel level is getting low, the last segment flashes red and the following warn- ing note also appears LOW FUEL.
COMBINATION INSTRUMENT 7.20 Time The time is shown in area of the display. The time is displayed in 24 hour format in all languages except for EN-US. The time is dis- played in 12 hour format if the language is set to EN-US. The time can be configured in the Time/Date menu.
COMBINATION INSTRUMENT 7.22 Quick Selector 1 display When the menu is closed, the Quick Selector 1 menu is opened by pressing the UP button. Press the BACK button to close Quick Selector 1. Info The Quick Selector 1 can be configured in the Quick Selector 1 menu. Any informa- tion can be selected.
Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. In KTM MY RIDE an appropriate cellphone or headset can be paired with the combination instrument via Bluetooth ®...
COMBINATION INSTRUMENT 7.24.2 Info – Press the SET button when the menu is closed. – Press the UP or DOWN button until Info is marked. Press the SET button to open the menu. General information can be accessed in Info. F00923-01 7.24.3 Motorcycle...
COMBINATION INSTRUMENT 7.24.4 Settings Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET button to open the menu. Favorites and quick selection can be configured in Settings. F00925-01 7.24.5 Preferences...
– Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. – Press the UP or DOWN button until Setup is marked. Press the SET button to open the menu.
– Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. F00927-01...
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COMBINATION INSTRUMENT Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity. – Always select headphone volume which is low enough for you to still clearly hear acoustic signals. – Press the UP or DOWN button until Audio is marked. Press the SET button to open the menu.
COMBINATION INSTRUMENT 7.24.8 Telephony (optional) Condition • Function KTM MY RIDE activated (optional). • The Bluetooth ® function should also be activated in the device to be paired. • Headset linked with appropriate cellphone. Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity.
COMBINATION INSTRUMENT 7.24.9 Trip 1 – Press the SET button when the menu is closed. – Press the UP or DOWN button until Info is marked. Press the SET button to open the menu. – Press the UP or DOWN button until Trip 1 is marked. Press the SET button to open the menu.
COMBINATION INSTRUMENT Fuel Range indicates the possible distance you can cover with the fuel reserve. Press and hold the All entries in the Trip 2 menu are reset. SET button for 3–5 seconds. 7.24.11 General Info – Press the SET button when the menu is closed. –...
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COMBINATION INSTRUMENT Warning Danger of accidents The tire pressure control system does not eliminate the necessity to check the tires before going on a ride. To avoid false alarms, the tire pressure values are evaluated over a period of several minutes. –...
COMBINATION INSTRUMENT 7.24.13 Warnings Condition • Message or warning is present. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Info is marked. Press the SET button to open the menu. –...
COMBINATION INSTRUMENT 7.24.15 Heated Seat (optional) Condition • The motorcycle is stationary. • Menu Heated Seat Ride activated. Menu Heated Seat Pas activated. • – Press the SET button when the menu is closed. – Press the UP or DOWN button until Motorcycle is marked. Press the SET button to open the menu.
COMBINATION INSTRUMENT – Press the SET button to select the loading condition. In the Load menu you can select from four loading conditions. The setting of the spring pretension and the rebound is matched to the loading condition. 7.24.17 Damping Condition •...
COMBINATION INSTRUMENT STREET – homologated performance with balanced response; the motorcycle trac- tion control allows normal slip on the rear wheel. RAIN – reduced homologated performance for better ridability; the motorcycle trac- tion control allows normal slip on the rear wheel. OFFROAD –...
COMBINATION INSTRUMENT 7.24.20 MTC+MSR (optional) Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Motorcycle is marked. Press the SET button to open the menu. –...
COMBINATION INSTRUMENT 7.24.21 ABS Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Motorcycle is marked. Press the SET button to open the menu. Warning Voiding of the government approval for road use and the insurance coverage If the ABS is switched off completely, the vehicle's approval for road use is invali- dated.
COMBINATION INSTRUMENT 7.24.22 HHC (optional) Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Motorcycle is marked. Press the SET button to open the menu. –...
COMBINATION INSTRUMENT 7.24.24 Quick Selector 1 Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is marked. Press the SET button to open the menu.
COMBINATION INSTRUMENT 7.24.26 Distance Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Preferences is marked. Press the SET button to open the menu. – Press the UP or DOWN button until Units is marked.
COMBINATION INSTRUMENT 7.24.28 Pressure Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Preferences is marked. Press the SET button to open the menu. – Press the UP or DOWN button until Units is marked.
COMBINATION INSTRUMENT 7.24.30 Language Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Preferences is marked. Press the SET button to open the menu. – Press the UP or DOWN button until Language is marked.
COMBINATION INSTRUMENT 7.24.31 Shift Light Condition • The motorcycle is stationary. • ODO > 1000 km (621 mi). – Press the SET button when the menu is closed. – Press the UP or DOWN button until Preferences is marked. Press the SET button to open the menu.
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COMBINATION INSTRUMENT – Press the SET button when the menu is closed. – Press the UP or DOWN button until Preferences appears. Press the SET button to open the menu. – Press the UP or DOWN button until Time/Date is marked. Press the SET button to open the menu.
COMBINATION INSTRUMENT Setting the date – Press the UP or DOWN button until the date is marked. – Press the SET button. The day next to Date flashes. – Press the UP or DOWN button until the current day is set. –...
COMBINATION INSTRUMENT Warning Danger of accidents When visibility is poor, the daytime running light is not a substitute for the low beam. Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fog, snow or rain.
COMBINATION INSTRUMENT 7.24.35 Heated Grips (optional) Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Preferences is marked. Press the SET button to open the menu. –...
COMBINATION INSTRUMENT 7.24.37 Heated Seat Pas (optional) Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Preferences is marked. Press the SET button to open the menu.
COMBINATION INSTRUMENT – Press the SET button in order to perform or switch off the desired Cornering Light Test. Info The respective cornering light segments light up in succession, starting with the lower segment. When the test of the respective cornering light is complete, the upper segment lights up continuously.
Use the UP or DOWN button to navigate through the extra functions. F00966-01 The optional extra functions are listed in Extra Functions. Info The current KTM PowerParts and the available software for your vehicle can be found on the KTM website.
ERGONOMICS Adjusting the front rider's seat Preparatory work – Remove the passenger seat. ( p. 135) Lower the front rider's seat: – Attach the front rider's seat to the fuel tank at the recesses , and push the front rider's seat down and forward at the same time. 401678-10 Raise the front rider's seat: –...
ERGONOMICS Handlebar position The holes on the handlebar support are placed at a distance of from the center. 3.5 mm (0.138 in) Hole distance The handlebar can be mounted in two different positions. In this way, the handlebar can be mounted in the position that is most comfortable for the rider.
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ERGONOMICS – Remove screws . Remove the handlebar clamps. Remove the handlebar and lay it to one side. Info Cover the components to protect them against damage. Do not bend the cables and lines. – Remove screws . Take off the handlebar supports. –...
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ERGONOMICS Info Make sure the gap widths are even. Adjusting the windshield – Turn the adjusting wheel to bring the windshield in the required position. V00740-10...
ERGONOMICS Adjusting basic position of clutch lever – Adjust the basic setting of the clutch lever to your hand size by turning adjusting screw Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar. Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar.
ERGONOMICS Rider footrests The rider footrests can be mounted in one of two positions. Possible states • Rider footrests, low • Rider footrests, high M00822-10 Adjusting the footrests Info The operations on the footrest brackets are the same for the left and right sides. –...
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ERGONOMICS – Remove cotter pin with washer – Carefully remove the pin of the rider footrest. Info The spring is under high tension and can pop out when the pin is removed. – Take off the rider footrest with the spring. M00824-10 –...
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ERGONOMICS – Mount and tighten screws Guideline Screw, front footrest bracket M8 25 Nm Loctite ® 243™ (18.4 lbf ft) M00826-10 – Mount the rider footrest with spring and pin Pliers for footrest spring (58429083000) – Mount washer and cotter pin M00825-10 –...
ERGONOMICS Checking the basic position of the shift lever Info When driving, the shift lever must not touch the driver's boot when in the basic position. When the shift lever keeps touching the boot, the transmission will be subject to an excessive load. –...
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ERGONOMICS – Clean gear teeth of the shift lever and shift shaft. – Mount the shift lever on the shift shaft in the required position and engage the gearing. Info The range of adjustment is limited. The shift lever must not come into contact with any other vehicle components during the shift procedure.
ERGONOMICS 8.11 Setting the shift lever stub – Remove screw along with the shift lever stub. – Position the shift lever stub with the screw in one of drilled holes depending on the desired lever length. Guideline Standard Middle hole –...
ERGONOMICS 8.12 Adjusting the basic position of the foot brake lever – Disconnect spring – Loosen nut – Remove screw – To adjust the basic position of the foot brake lever to individual requirements, turn ball joint accordingly. Info The range of adjustment is limited. The screw must be screwed into the ball joint by at least 5 turns.
ERGONOMICS 8.13 Adjusting the tilt of the combination instrument – Pull clamping lever in the direction of the arrow. The combination instrument is unlocked. V00742-10 – To move the combination instrument to the desired position, press the combination instrument upward or downward. V00743-10...
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ERGONOMICS – Pull clamping lever in the direction of the arrow. The combination instrument is locked. V00742-11...
Warning Danger of accidents Non-approved or non-recommended tires and wheels impact the handling characteristic. – Only use tires/wheels approved by KTM with the corresponding speed index. Warning Danger of accidents New tires have reduced road grip. The contact surface on new tires is not yet roughened.
When using your vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-delivery inspection work has been carried out by an authorized KTM workshop. You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover.
PREPARING FOR USE – Avoid fully opening the throttle! Info If the maximum engine speed is exceeded before the first service, the shift warning light flashes. Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling characteristic. The overall weight consists of: motorcycle ready for operation and with a full tank, driver and passenger with protective clothing and helmet, and luggage.
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PREPARING FOR USE Warning Danger of accidents Luggage which has slipped impairs visibility. If the tail light is covered, you are less visible to traffic behind you, especially when it is dark. – Check that your luggage is fixed properly at regular intervals. Warning Danger of accidents A high payload alters the handling characteristic and increases the stopping distance.
RIDING INSTRUCTIONS 10.1 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...
RIDING INSTRUCTIONS 10.2 Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use an effective exhaust extraction system when starting or running the engine in an enclosed space. Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing.
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RIDING INSTRUCTIONS – Make sure that the emergency OFF switch/electric starter button is in the middle posi- tion – Switch on ignition; to do this, briefly press the Race-on button (maximum of 1 sec- ond). The steering is unlocked. The function check of the combination instrument is run. The ABS indicator lamp goes out when you start off.
RIDING INSTRUCTIONS 10.3 Starting off – Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle carefully. 10.4 Quickshifter+ (optional) If the Quickshifter+ (optional) is activated, you can shift up and down without actuating the clutch.
RIDING INSTRUCTIONS 10.5 Starting off with HHC (optional) The HHC is an optional auxiliary function of the brake system. The HHC prevents accidental rolling back of the motorcycle on hills. The HHC recognizes stopping on hills and operates the rear brake. After releasing the brake lever, the brake force is maintained for a maximum of 5 seconds as long as the motorcycle is not moving forward.
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RIDING INSTRUCTIONS Warning Danger of accidents Adjustments to the vehicle distract attention from traffic activity. – Make all adjustments when the vehicle is at a standstill. Warning Risk of injury The passenger may fall from the motorcycle if they conduct themselves incorrectly. –...
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RIDING INSTRUCTIONS Warning Danger of accidents Pieces of luggage which have slipped impair the handling characteristic. – Check that your luggage is fixed properly at regular intervals. Warning Danger of accidents A fall can damage the vehicle more seriously than it may first appear. –...
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RIDING INSTRUCTIONS Info If you hear unusual noises while riding, stop immediately, switch off the engine, and contact an authorized KTM workshop. – Shift into a higher gear when conditions allow (incline, road situation, etc.). – Release the throttle while simultaneously pulling the clutch lever, shift into the next gear, release the clutch lever, and open the throttle.
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RIDING INSTRUCTIONS Info Very important messages are stored in the Warning menu. – If the icy road symbol appears in the combination instrument, the roads may be icy. Adjust your speed to the road conditions. Condition Quickshifter+ (optional) activated. – If the quickshifter+ is enabled in the combination instrument, you can shift up in the speed range shown without pulling the clutch lever.
Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.
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RIDING INSTRUCTIONS Warning Danger of accidents Higher total weight increases the stopping distance. – Take the longer stopping distance into account when carrying a passenger or luggage with you. Warning Danger of accidents Salt on the roads impairs the brake system. – Brake carefully several times to remove salt from the brake linings and the brake discs.
RIDING INSTRUCTIONS Warning Danger of accidents The rear wheel can lock due to the engine braking effect. – Pull in the clutch, if you perform emergency or full braking, or if you brake on a slippery ground. Warning Danger of accidents Banked or laterally sloping ground reduces the maximum possible delay. –...
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RIDING INSTRUCTIONS Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive. – Allow the vehicle to cool down before covering it. Note Material damage The vehicle may be damaged by incorrect procedure when parking.
RIDING INSTRUCTIONS Alternative 1 – Swing the side stand forward with your foot as far as it will go and lean the vehicle on it. Alternative 2 – Raise the vehicle with the center stand. ( p. 134) – Move handlebar fully to the left and press and hold the Race-on button (for at least 2 seconds).
RIDING INSTRUCTIONS – Switch off the engine. – Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over. 401475-01 10.11 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
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In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized KTM workshop will be glad to help.) Warning Environmental hazard Improper handling of fuel is a danger to the environment.
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RIDING INSTRUCTIONS – Switch off the engine. – Open the filler cap. ( p. 37) – Fill the fuel tank with fuel up to the lower edge of the filler neck. Total fuel tank 23 l (6.1 US gal) Super unleaded (ROZ 95/RON 95/PON capacity, approx.
30,000 km (18,600 mi) every 15,000 km (9,300 mi) after 1,000 km (620 mi) ○ ● ● ● ● Read out the fault memory using the KTM diagnostics tool. ○ ● ● ● ● Check that the electrical system is functioning properly. ○...
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Read out the error memory after the test ride using the KTM diagnostics tool. ○ ● ● ● ● Reset the service display using the KTM diagnostic tool. ○ ● ● ● ● Make the service entry in KTM Dealer.net and in the Service and Manufacturer Warranty Booklet.
SERVICE SCHEDULE ○ One-time interval ● Periodic interval 11.3 Recommended work Every four years Every year every 30,000 km (18,600 mi) every 15,000 km (9,300 mi) after 1,000 km (620 mi) ● Check the frame. ● Check the swingarm. ○ ●...
SUSPENSION SETTING 12.1 Fork/shock absorber Semi-active suspension WP Semi‑active Suspension can be used to tune the suspension individually without the use of tools. Electronic suspension setting WP Semi‑active Suspension constantly regulates the damping behavior of the suspension taking into account various sensor data.
SUSPENSION SETTING 12.3 Damping Possible states SPORT – Firm tuning of the spring elements with very direct feedback from the chas- • STREET – Normal tuning of the spring elements with direct feedback from the chassis • COMFORT – Soft tuning of the spring elements with good feedback from the chassis •...
SERVICE WORK ON THE CHASSIS 13.1 Raising the vehicle with the center stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Material damage Damage and destruction of components from excessive load. –...
SERVICE WORK ON THE CHASSIS – Make sure that the steering is unlocked. – Move the vehicle forward with both hands on the handlebar. – While the vehicle tips off of the center stand, activate the front brake to stop the vehi- cle from rolling away.
SERVICE WORK ON THE CHASSIS 13.4 Mounting the passenger seat – Attach the hooks on the passenger seat to the hanger on the subframe. Info Ensure that the seat heating cable is correctly routed. – Lower passenger seat and push back at the same time. –...
SERVICE WORK ON THE CHASSIS 13.6 Mounting the front rider's seat Main work – Attach the recesses on the front rider's seat to the fuel tank at the desired seat posi- tion , and push the driver's seat forward while lowering it at the rear. –...
SERVICE WORK ON THE CHASSIS 13.8 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip. – Remove the lubricant from the tires using a suitable cleaning agent. Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...
SERVICE WORK ON THE CHASSIS Main work – Clean the chain regularly. – Rinse off loose dirt with a soft jet of water. – Remove old grease remains with chain cleaner. Chain cleaner ( p. 248) – After drying, apply chain spray. Chain lube for road use ( p.
SERVICE WORK ON THE CHASSIS Main work – Shift the transmission to idle – In the area in front of the chain guide, push the chain up and determine chain ten- sion Info The upper part of the chain must be taut. Chain wear is not always even, so you should repeat this measurement at differ- ent chain positions.
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SERVICE WORK ON THE CHASSIS – Check the chain tension. ( p. 139) Main work – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 40… 45 mm (1.57… 1.77 in) Turn the adjusting screws on the left and right so that the markings on the left and right chain adjusters...
SERVICE WORK ON THE CHASSIS 13.11 Checking the chain, rear sprocket and engine sprocket Preparatory work – Raise the vehicle with the center stand. ( p. 134) Main work – Check the rear sprocket and engine sprocket for wear. » If the rear sprocket or engine sprocket is worn: –...
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SERVICE WORK ON THE CHASSIS – Shift the transmission to idle – Pull the lower chain section with specified weight Guideline Weight, chain wear measurement 15 kg (33 lb.) – Measure distance of 18 chain rollers on the upper part of the chain. Info Chain wear is not always even, so you should repeat this measurement at differ- ent chain positions.
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SERVICE WORK ON THE CHASSIS – Check the chain sliding guard for wear at the cutout. Info When the chain sliding guard is new, the rivets are half visible at the bottom edge of the recess. » When the rivets of the chain are no longer visible at the bottom edge of the recess of the chain sliding guard: –...
SERVICE WORK ON THE CHASSIS 13.12 Checking/correcting the fluid level of the hydraulic clutch Warning Skin irritation Brake fluid causes skin irritation. – Keep brake fluid out of the reach of children. – Wear suitable protective clothing and safety glasses. – Do not allow brake fluid to come into contact with the skin, the eyes or clothing.
Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized KTM workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.
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SERVICE WORK ON THE CHASSIS Main work – Place a load on the rear of the vehicle. The front wheel is not in contact with the ground. – Move the handlebar to the straight-ahead position. Move the fork legs back and forth in the direction of travel.
SERVICE WORK ON THE CHASSIS 13.14 Removing the bottom triple clamp cover – Remove screws – Lower triple clamp cover slightly. K00834-10 – Disconnect plugs of the horn. – Detach temperature sensor – Remove the triple clamp cover. V00746-10...
SERVICE WORK ON THE CHASSIS 13.15 Installing the bottom triple clamp cover – Plug in connectors of the horn. – Attach temperature sensor V00746-11 – Position the triple clamp cover – Mount and tighten screws Guideline Remaining chassis screws 10 Nm (7.4 lbf ft) K00834-11...
SERVICE WORK ON THE CHASSIS 13.16 Removing the front side cover – Remove screws – Remove side cover – Repeat these steps on the opposite side. V00747-10 13.17 Installing the front side cover – Position the side cover in the area under the tank cover.
SERVICE WORK ON THE CHASSIS – Attach side cover to bracket using the catch – Attach catch of the side cover to bracket and position on the fuel tank. V00749-10 – Mount and tighten screws Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) –...
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SERVICE WORK ON THE CHASSIS Main work – Remove screw V00750-10 – Remove screw F00884-10 – Remove screw – Remove screw with the bushing. F00885-10...
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SERVICE WORK ON THE CHASSIS – Loosen holding lug from the inside cover. V00751-10 – Remove the mask spoiler laterally from the supports. Info Pay attention to the turn signal cable. V00752-10 – Disconnect plug-in connector – Remove the mask spoiler with the turn signal. –...
SERVICE WORK ON THE CHASSIS 13.19 Installing the mask spoiler Main work – Connect plug-in connector V00753-11 – Position the mask spoiler and press laterally into the supports. Info Ensure that the turn signal cable is placed correctly. V00752-11...
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SERVICE WORK ON THE CHASSIS – Position holding lug in the drill hole. V00751-11 – Mount and tighten screw Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) – Mount and tighten screw with the bushing. Guideline Screw, bushing 4 Nm (3 lbf ft) F00885-10 –...
SERVICE WORK ON THE CHASSIS – Mount and tighten screw Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) – Repeat these steps on the opposite side. V00750-11 Finishing work – Install the tank cover. ( p. 160) – Install the front side cover. ( p.
SERVICE WORK ON THE CHASSIS 13.21 Installing the front fender – Position the fender. Info Pay attention to the routing of the brake lines and the cable. – Mount and tighten screws Guideline Screw, fender M5x12 3.5 Nm (2.58 lbf ft) V00754-11 –...
SERVICE WORK ON THE CHASSIS Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
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SERVICE WORK ON THE CHASSIS Main work – Remove screw – Remove screw V00756-10 – Remove screw – Remove screw V00757-10 – Remove screw V00758-10...
SERVICE WORK ON THE CHASSIS – Raise the tank cover at the rear and remove it in a forward direction. V00759-01 13.24 Installing the tank cover Main work – Position the tank cover. Catch engages under the tank Info Pay attention to the sealing lip and the bleeder hose. V00760-10...
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SERVICE WORK ON THE CHASSIS – Mount and tighten screw Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) V00758-11 – Mount and tighten screw Guideline Screw, cover part 3.5 Nm (2.58 lbf ft) – Mount and tighten screw Guideline Screw, cover part 6 Nm (4.4 lbf ft) V00757-11...
SERVICE WORK ON THE CHASSIS Finishing work – Install the front side cover. ( p. 150) – Mount the front rider's seat. ( p. 137) – Mount the passenger seat. ( p. 136) 13.25 Removing the wind shield – Remove screws and wind shield V00728-11 13.26...
SERVICE WORK ON THE CHASSIS 13.27 Removing the engine guard – Remove screws with bushings and engine guard V00726-11 13.28 Installing the engine guard – Position engine guard , mount screws with bushings and tighten. Guideline Screw, engine guard 10 Nm (7.4 lbf ft) V00726-10...
– Only use spare parts on the brake system which have been approved and recom- mended by KTM. – Only use tires/wheels approved by KTM with the corresponding speed index. – Maintain the specified tire air pressure. – Service work and repairs must be performed professionally. (Your authorized KTM workshop will be glad to help.)
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BRAKE SYSTEM In the Road ABS mode, the brakes are also applied to the rear wheel when the front brake is applied. ABS can intervene on both wheels. In the Offroad ABS mode, the front brake slows the front wheel. The rear brake slows the rear wheel.
Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized KTM workshop will be glad to help.) – Check the thickness of the front and rear brake discs at multiple points on each brake...
If the brake fluid level drops below the MIN marking, the brake system is leaking or the brake linings are worn down. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Old brake fluid reduces the braking effect.
If the brake fluid level drops below the MIN marking, the brake system is leaking or the brake linings are worn down. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.) Warning Skin irritation Brake fluid causes skin irritation.
Clean up overflowed or spilled brake fluid immediately with water. 14.5 Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.)
If the brake fluid level drops below the MIN marking, the brake system is leaking or the brake linings are worn down. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.)
If the brake fluid level drops below the MIN marking, the brake system is leaking or the brake linings are worn down. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.)
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Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) Warning Environmental hazard Hazardous substances cause environmental damage.
Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect. If the brake linings are not changed in time, the brake lining carriers grind against the brake disc. As a consequence, the braking effect is greatly reduced and the brake discs are destroyed.
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BRAKE SYSTEM – Check the brake linings for minimum thickness ≥ 1 mm (≥ 0.04 in) Minimum thickness » If the minimum thickness is less than specified: – Change the rear brake linings. – Check the brake linings for damage and cracking. »...
WHEELS, TIRES 15.1 Removing the front wheel Preparatory work – Raise the vehicle with the center stand. ( p. 134) Main work – Place a load on the rear of the vehicle. The front wheel is not in contact with the ground. –...
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WHEELS, TIRES – Loosen screw by several rotations. – Loosen screws – Press on screw to push the wheel spindle out of the axle clamp. – Remove screw Warning Danger of accidents Damaged brake discs reduce the braking effect. – Always lay the wheel down in such a way that the brake discs are not dam- V00769-10 aged.
WHEELS, TIRES 15.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
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WHEELS, TIRES Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. – Clean and grease screw and wheel spindle Long-life grease ( p.
WHEELS, TIRES – Position wheel speed sensor in the drill hole. – Mount and tighten screw Guideline Remaining chassis screws 10 Nm (7.4 lbf ft) – Remove the vehicle from the center stand. ( p. 134) V00767-11 – Operate the front brake and compress the fork a few times firmly. The fork legs straighten.
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WHEELS, TIRES Main work – Press the brake caliper onto the brake disc by hand in order to push back the brake pis- tons. V00772-10 – Remove screw and pull wheel speed sensor out of the hole. V00772-11 – Remove nut .
WHEELS, TIRES – Withdraw wheel spindle only enough to allow the rear wheel to be pushed forward. – Push the rear wheel forward as far as possible. Take the chain off of the rear sprocket and place it on chain sprocket guard Warning Danger of accidents Reduced braking effect caused by damaged brake discs.
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WHEELS, TIRES – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal ring and contact surface of the spacer. Long-life grease ( p.
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WHEELS, TIRES – Push the wheel spindle in all the way and mount chain adjuster and nut Info Mount chain adjusters in the same position. – Make sure that the chain adjusters are fitted correctly on the adjusting screws. Guideline In order for the rear wheel to be correctly aligned, the markings on the left and right chain adjusters must be in the same position relative to reference markings V00774-10...
WHEELS, TIRES 15.5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers. The rubber dampers wear out dur- ing operation. If the rubber dampers are not changed in time, the rear sprocket carrier and the rear hub will be damaged. Preparatory work –...
Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling characteristic.
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DOT number. The first two digits indicate the week of manufacture and the last two digits the year of manufacture. KTM recommends that the tires be changed after 5 years at the latest, regard- less of the actual state of wear.
WHEELS, TIRES 15.7 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire. Correct tire air pressure ensures optimal riding comfort and maximum tire service life. – Remove the dust cap. –...
ELECTRICAL SYSTEM 16.1 Daytime running light (DRL) Warning Danger of accidents When visibility is poor, the daytime running light is not a sub- stitute for the low beam. Automatic switching between the daytime running light and low beam may only be partially available when visibility is significantly impaired due to fog, snow or rain.
ELECTRICAL SYSTEM 16.2 Cornering headlight The cornering headlights are integrated in the main headlight. Info To activate the cornering light, the low beam must be switched on and the daytime running light switched off. The cornering headlights are activated with: ≥...
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ELECTRICAL SYSTEM Caution Danger of accidents Electronic components and safety devices will be damaged if the battery is discharged or missing. – Never operate the vehicle with a discharged battery or without a battery. Preparatory work – Switch off all power consumers and switch off the engine. –...
ELECTRICAL SYSTEM 16.4 Installing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
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ELECTRICAL SYSTEM – Position the negative cable and mount and tighten the screw. Guideline Screw, battery terminal 4.5 Nm (3.32 lbf ft) – Close the cover and push down slightly. The cover engages with an audible click. V00729-11 Finishing work –...
ELECTRICAL SYSTEM 16.5 Recharging the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
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The battery is maintenance-free, i.e., the acid level does not have to be checked. If the battery is not charged using the KTM battery charger, the battery must be removed for charging. Otherwise, overvoltage may damage electronic components. Charge the battery according to the instructions on the battery housing.
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ELECTRICAL SYSTEM – Disconnect both negative cables of the battery to avoid damage to the motorcycle's electronics. V00730-12 – Connect the battery charger to the battery. Switch on the battery charger. Battery charger (58429074000) Info You can also use the battery charger to test the open-circuit voltage and start potential of the battery, and to test the alternator.
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ELECTRICAL SYSTEM – Connect both negative cables with the battery. Guideline Screw, battery terminal 4.5 Nm (3.32 lbf ft) V00730-12 – Close cover and push down slightly. The cover engages with an audible click. V00729-11 Finishing work – Mount the front rider's seat. ( p.
ELECTRICAL SYSTEM 16.6 Changing the Race-on key battery – Fold out the key bit of the Race-on key. – Push the lower half of the Race-on key in the direction of the arrow and take off. S01740-10 – Remove battery cover –...
ELECTRICAL SYSTEM – Fit lower half of the Race-on key and snap into place in the direction of the arrow. S01740-11 16.7 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. –...
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ELECTRICAL SYSTEM Main work – Remove screws – Carefully raise rear fairing slightly. V00779-10 – Take off protection caps V00780-10 – Remove faulty main fuse Info You can recognize a faulty fuse by a burned-out fuse wire A spare fuse is located in the starter relay.
ELECTRICAL SYSTEM – Check that the electrical system is functioning properly. – Mount the protection caps. Insert a new spare fuse into the starter relay to have it available when needed. – Position rear fairing – Mount and tighten screws Guideline Screw, cover part 3.5 Nm...
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ELECTRICAL SYSTEM Info The fuse box containing the fuses of individual power consumers is located under the seat. Preparatory work – Switch off all power consumers and switch off the engine. – Remove the passenger seat. ( p. 135) – Remove the front rider's seat.
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ELECTRICAL SYSTEM Guideline Fuse 1 - 10 A - power supply for control units and components Fuse 2 - 10 A - permanent positive for auxiliary equipment (ACC1), accessories con- nected with ignition for auxiliary equipment (ACC2) Fuse 3 - 10 A - headlight control unit Fuse 4 - 10 A - headlight control unit Fuse 5 - 10 A - control unit Fuse 6 - not assigned...
ELECTRICAL SYSTEM 16.9 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light-colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first mark.
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ELECTRICAL SYSTEM Main work – Turn adjusting wheel to adjust the headlight range. Info Turn counterclockwise to increase the headlight range; turn clockwise to reduce the headlight range. If you have a payload, you may have to correct the headlight range. F00892-10 –...
COOLING SYSTEM 17.1 Checking the coolant level in the compensating tank Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at oper- ating temperature.
COOLING SYSTEM – Park the motorcycle on a horizontal surface. – Check the coolant level in the compensating tank The coolant level must be between MIN and MAX. » If there is no coolant in the compensating tank: – Check the cooling system for leaks. Info Do not start up the motorcycle! V00784-10...
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COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
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COOLING SYSTEM – Remove cover of the compensating tank. V00704-10 – Add coolant until the coolant reaches the specified level. Guideline The coolant level must be between MIN and MAX. Coolant ( p. 245) – Mount cover of the compensating tank. –...
TUNING THE ENGINE 18.1 Ride Mode Possible states SPORT – Homologated performance with very direct response; the traction control • allows greater slip on the rear wheel. STREET – Homologated performance with balanced response; the traction control • allows normal slip on the rear wheel. RAIN –...
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TUNING THE ENGINE Info When the motorcycle traction control is active, the TC indicator lamp flashes. When motorcycle traction control is switched off, the TC indicator lamp lights up.
SERVICE WORK ON THE ENGINE 19.1 Checking the engine oil level Info Oil consumption depends on the riding style and the operating conditions. Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work –...
SERVICE WORK ON THE ENGINE 19.2 Changing the engine oil and oil filter, cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden. – Wear suitable protective clothing and safety gloves. –...
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SERVICE WORK ON THE ENGINE – Remove screws . Remove oil filter cover with the O-ring. V00706-10 – Pull oil filter out of the oil filter housing. Circlip pliers reverse (51012011000) – Completely drain the engine oil. – Thoroughly clean the parts and sealing surface. V00707-10 –...
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SERVICE WORK ON THE ENGINE – Mount and tighten screws Guideline Remaining engine screws 6 Nm (4.4 lbf ft) V00706-11 – Thoroughly clean magnets and oil screens of the oil drain plugs. 100773-12 – Mount and tighten oil drain plugs with the magnets, O-rings, and oil screens.
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SERVICE WORK ON THE ENGINE – Add the oil quantity in two separate operations. Engine oil 3.60 l (3.8 qt.) Outside Engine oil temperature: (SAE 10W/50) ≥ 0 °C (≥ 32 °F) p. 246) Outside Engine oil (SAE temperature: 5W/40) ( p.
SERVICE WORK ON THE ENGINE – Remove the screw plug and add the remaining engine oil to upper marking on the engine oil level viewer. – Mount the screw plug. Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.
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Outside temperature: < 0 °C (< 32 °F) Engine oil (SAE 5W/40) ( p. 246) V00787-10 Info In order to achieve optimal engine performance, it is not advisable to mix differ- ent engine oils. KTM recommends changing the engine oil. – Mount the screw plug.
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SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use an effective exhaust extraction system when starting or running the engine in an enclosed space.
CLEANING, CARE 20.1 Cleaning motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
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CLEANING, CARE – Close off the exhaust system to keep water from entering. – First remove coarse dirt particles with a gentle spray of water. – Spray very dirty areas with a normal motorcycle cleaner and then clean with a brush. Motorcycle cleaner ( p.
CLEANING, CARE – Treat bare metal parts (except for brake discs and exhaust system) with corrosion inhibitor. Preserving materials for paints, metal and rubber ( p. 249) – Treat the painted parts with a mild paint polish. Perfect Finish and high gloss polish for paints ( p.
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CLEANING, CARE – Clean the motorcycle. ( p. 220) – Clean the brakes. Info After EVERY trip on salted roads, thoroughly wash the brake calipers and brake linings with cold water and dry carefully. This should be done after the parts are cooled down and while they are installed.
STORAGE 21.1 Storage Info If you plan to garage the motorcycle for a longer period, perform the following steps or have them performed. Before storing the motorcycle, check all parts for function and wear. If service, repairs or replacements are necessary, you should do this during the storage period (less workshop overload).
STORAGE Info Do not use non-porous materials since they prevent humidity from escaping, thus causing corrosion. Avoid running the engine for a short time only. Since the engine cannot warm up properly, the water vapor produced during combustion condenses and causes valves and the exhaust system to rust.
– Check the open-circuit current. – Safety start system is faulty Read out the fault memory using the KTM diag- nostics tool. – Electronic fault Read out the fault memory using the KTM diag- nostics tool.
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Wheel speeds of front and rear wheels Stop, switch off the ignition, start again. differ greatly – Malfunction in ABS Read out the fault memory using the KTM diag- nostics tool. – High oil consumption Engine oil level too high Check the engine oil level.
170/60 ZR 17 M/C 72W TL Pirelli Scorpion Trail 2 K Pirelli Scorpion Trail 2 K The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: http://www.ktm.com 23.7 Fork Fork article number 14.18.1Q.26...
Conformity is available at the following Internet address. Certification website: http://www.ktm.com/btrouter KTM AGhereby declares that the KTM RACE ON system wireless system conforms with the relevant guideline. The full text of the EU Declara- tion of Conformity is available at the following Internet address.
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DECLARATIONS OF CONFORMITY BT‑ROUTER FCC ID: Z64‑2564N IC: 451I‑2564N KTM RACE ON system ‑ Active Key FCC ID: VFZKLGKZADI01 IC: 22239-KLGKZADI01 KTM RACE ON system ‑ Main Unit FCC ID: VFZKLGMZADI01 IC: 22239-KLGMZADI01 LC8 DASHBOARD FCC ID: 2AKP9-LC8CLUSTER1 IC: 22273-LC8CLUSTER1 Tyre Pressure Monitoring Sensor "BC5A4"...
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DECLARATIONS OF CONFORMITY – Re-align the receiving antenna. – Increase the separation between device and radio receiver. – Connect the device and the radio receiver to separate electric circuits. – Consult your dealer or a radio/TV technician. Alterations and modifications not expressly approved by the relevant authority may result in the user being prohibited from operating the equipment.
Information on open source software Some vehicle components use open source software. The source code of the software used and other information are available online. Overview: http://www.ktm.com/ktm-oss Info Due to the file size, the download may time a long time.
SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 Motorex ®...
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SUBSTANCES Observe the coolant manufacturer specifications for antifreeze protection, dilution and miscibility (compatibility) with other coolants. Recommended supplier Motorex ® – COOLANT M3.0 Engine oil (SAE 10W/50) Standard/classification – JASO T903 MA ( p. 250) – SAE ( p. 250) (SAE 10W/50) Guideline –...
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SUBSTANCES Recommended supplier Motorex ® – Power Synt 4T Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 250) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding proper- ties.
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AUXILIARY SUBSTANCES Perfect Finish and high gloss polish for paints Recommended supplier Motorex ® – Moto Polish & Shine Preserving materials for paints, metal and rubber Recommended supplier Motorex ® – Moto Protect Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier Motorex ®...
STANDARDS JASO T903 MA Different technical development directions required a separate specification for 4-stroke motorcycles – the JASO T903 MA standard. Earlier, engine oils from the automobile industry were used for 4-stroke motorcycles because there was no separate motorcycle specifica- tion.
Hill Hold Control Assist, which prevents the vehicle from rolling backwards on an incline KTM RACE ON System which releases ignition, steering lock and filler cap via a remote key with transponder Motor Slip Regulation Auxiliary function of the motor control, which prevents rear wheel...
LIST OF SYMBOLS 31.1 Red symbols Red symbols indicate an error condition that requires immediate intervention. The oil pressure warning lamp lights up red – The oil pressure is too low. 31.2 Yellow and orange symbols Yellow and orange symbols indicate an error condition that requires prompt intervention. Active driving aids are also represented by yellow or orange symbols.
LIST OF SYMBOLS 31.3 Green and blue symbols Green and blue symbols reflect information. The left turn signal indicator lamp flashes green with a steady rhythmic flash – The left turn signal is switched on. The high beam indicator lamp lights up blue – The high beam is switched on. The idle indicator lamp lights up green –...
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