Konica Minolta bizhub 40P Service Manual
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Konica Minolta bizhub 40P Service Manual

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Table of Contents

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SERVICE MANUAL
FIELD SERVICE
2 2 2 0 0 0 0 0 0 7 7 7 . . . 1 1 1 2 2 2
V V V e e e r r r . . . 1 1 1 . . . 0 0 0

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Summary of Contents for Konica Minolta bizhub 40P

  • Page 1 SERVICE MANUAL FIELD SERVICE 2 2 2 0 0 0 0 0 0 7 7 7 . . . 1 1 1 2 2 2 V V V e e e r r r . . . 1 1 1 . . . 0 0 0...

  • Page 2: Table Of Contents

    WARNING INDICATIONS ON THE MACHINE ............S-18 MEASURES TO TAKE IN CASE OF AN ACCIDENT ............S-19 Composition of the service manual ................. C-1 Notation of the service manual ..................C-2 bizhub 40P Main body General ........................... 1 Maintenance ........................5 Adjustment/Setting......................69 Troubleshooting......................
  • Page 3 Blank Page...

  • Page 4: Safety And Important Warning Items

    IMPORTANT NOTICE Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to the product, KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians.

  • Page 5: Safety Warnings

    [1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. KONICA MINOLTA brand products are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
  • Page 6 SAFETY AND IMPORTANT WARNING ITEMS [2] POWER PLUG SELECTION In some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or power cord set in order to connect the product to the supply.
  • Page 7 SAFETY AND IMPORTANT WARNING ITEMS [3] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE KONICA MINOLTA brand products are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engi- neer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure.
  • Page 8 SAFETY AND IMPORTANT WARNING ITEMS Power Plug and Cord WARNING • When using the power cord set (inlet type) that came with this product, make sure the connector is securely inserted in the inlet of the product. When securing measure is provided, secure the cord with the fixture properly.
  • Page 9 SAFETY AND IMPORTANT WARNING ITEMS Wiring WARNING • Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists. • When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire.
  • Page 10 SAFETY AND IMPORTANT WARNING ITEMS Ventilation CAUTION • The product generates ozone gas during operation, but it will not be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a.
  • Page 11 SAFETY AND IMPORTANT WARNING ITEMS Work Performed with the Product Powered On WARNING • Take every care when making adjustments or performing an operation check with the product powered. If you make adjustments or perform an operation check with the external cover detached, you may touch live or high-voltage parts or you may be caught in moving gears or the timing belt, leading to a risk of injury.
  • Page 12 SAFETY AND IMPORTANT WARNING ITEMS Safety Checkpoints WARNING • Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. • Before disassembling or adjusting the write unit (P/H unit) incorporating a laser, make sure that the power cord has been disconnected.
  • Page 13 SAFETY AND IMPORTANT WARNING ITEMS Safety Checkpoints WARNING • Make sure that all screws, components, wiring, connec- tors, etc. that were removed for safety check and mainte- nance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of product trouble, electric shock, and fire exists.
  • Page 14 SAFETY AND IMPORTANT WARNING ITEMS Handling of Service Materials CAUTION • Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists. •...
  • Page 15 SAFETY AND IMPORTANT WARNING ITEMS [4] Used Batteries Precautions ALL Areas CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. Germany VORSICHT! Explosionsgefahr bei unsachgemäßem Austausch der Batterie.
  • Page 16 SAFETY AND IMPORTANT WARNING ITEMS [5] Laser Safety • This is a digital machine certified as a Class 1 laser product. There is no possibility of danger from a laser, provided the machine is serviced according to the instruction in this manual.
  • Page 17 SAFETY AND IMPORTANT WARNING ITEMS U.S.A., Canada (CDRH Regulation) • This machine is certified as a Class 1 Laser product under Radiation Performance Stan- dard according to the Food, Drug and Cosmetic Act of 1990. Compliance is mandatory for Laser products marketed in the United States and is reported to the Center for Devices and Radiological Health (CDRH) of the U.S.
  • Page 18 SAFETY AND IMPORTANT WARNING ITEMS Finland, Sweden LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT VAROITUS! • Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saat- taa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle laser- säteilylle. puolijohdelaser Laserdiodin suurin teho 10 mW aallonpituus 775-800 nm VARNING!
  • Page 19 SAFETY AND IMPORTANT WARNING ITEMS Laser Safety Label • A laser safety label is attached to the inside of the machine as shown below. A0DXP0C502DA Laser Caution Label • A laser caution label is attached to the outside of the machine as shown below. A0DXP0C501DA S-16...
  • Page 20 SAFETY AND IMPORTANT WARNING ITEMS PRECAUTIONS FOR HANDLING THE LASER EQUIPMENT • When laser protective goggles are to be used, select ones with a lens conforming to the above specifications. • When a disassembly job needs to be performed in the laser beam path, such as when working around the printerhead and PC drum, be sure first to turn the printer OFF.

  • Page 21: Warning Indications On The Machine

    SAFETY AND IMPORTANT WARNING ITEMS WARNING INDICATIONS ON THE MACHINE Caution labels shown are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock. High voltage •...

  • Page 22: Measures To Take In Case Of An Accident

    MEASURES TO TAKE IN CASE OF AN ACCIDENT MEASURES TO TAKE IN CASE OF AN ACCIDENT 1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage.
  • Page 23 MEASURES TO TAKE IN CASE OF AN ACCIDENT Blank Page S-20...

  • Page 24: Composition Of The Service Manual

    Composition of the service manual This service manual consists of Theory of Operation section and Field Service section to explain the main machine and its corresponding options. Theory of Operation section gives, as information for the CE to get a full understanding of the product, a rough outline of the object and role of each function, the relationship between the electrical system and the mechanical system, and the timing of operation of each part.

  • Page 25: Notation Of The Service Manual

    Notation of the service manual A. Product name In this manual, each of the products is described as follows: (1) bizhub 40P Main body (2) Microsoft Windows 95: Windows 95 Microsoft Windows 98: Windows 98 Microsoft Windows Me: Windows Me Microsoft Windows NT 4.0:...
  • Page 26 SERVICE MANUAL FIELD SERVICE Main body 2007.12 Ver. 1.0...
  • Page 27 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 28 Field Service Ver. 1.0 Dec. 2007 CONTENTS bizhub 40P Main body General System configuration....................1 Product specifications ..................... 2 Maintenance Periodical check ...................... 5 Maintenance items....................5 3.1.1 Parts to be replaced by users (CRU) ............5 Maintenance parts ....................6 3.2.1...
  • Page 29 Field Service Ver. 1.0 Dec. 2007 Disassembly/adjustment-prohibited items ............36 Disassembly/assembly/cleaning list (other parts) ..........37 6.2.1 Disassembly/assembly parts list..............37 6.2.2 Cleaning parts list ..................37 Disassembly/assembly procedure..............38 6.3.1 Right cover....................38 6.3.2 Rear top cover .................... 39 6.3.3 Upper rear cover ..................
  • Page 30 Field Service Ver. 1.0 Dec. 2007 6.4.5 Tray 2 separation roller................67 6.4.6 Laser lens ....................68 Adjustment/Setting How to use the adjustment section ............... 69 Description of the control panel................70 Control panel display ..................70 8.1.1 Parts of the control panel display ..............70 8.1.2 Message structure ..................
  • Page 31 Field Service Ver. 1.0 Dec. 2007 9.5.4 HALFTONE....................104 9.5.5 ECONOMY PRINT ................... 105 MEMORY DIRECT ................... 105 9.6.1 LIST OF FILES ..................105 9.6.2 TYPE OF FILES ..................105 INTERFACE MENU..................106 9.7.1 JOB TIMEOUT..................106 9.7.2 ETHERNET ....................106 9.7.3 MEMORY DIRECT ...................
  • Page 32 Field Service Ver. 1.0 Dec. 2007 11.3.3 ALIGNMENT ..................... 135 11.3.4 PRINT MENU.................... 137 11.4 DIAG MODE ..................... 139 11.4.1 DIAG EXEC....................139 11.5 SUPPLIES ......................143 11.5.1 REPLACE ....................143 11.6 RESTORE PASSWARD ................... 143 11.7 QUICK SETTING....................144 11.7.1 UPDATE SETTING ...................
  • Page 33 Field Service Ver. 1.0 Dec. 2007 14.3.7 C003: RAM error at startup (expanded memory) ........160 14.3.8 C013: MAC address error at startup............160 14.3.9 C015: BOOT ROM error at startup ............160 14.3.10 C025: Controller ROM error (Configuration information error)....161 14.3.11 C026: Controller ROM error (Access error) ..........
  • Page 34 Field Service Ver. 1.0 Dec. 2007 18.1.1 Overall wiring diagram ................182 18.1.2 Section 1: Interlock switch/24V, rear cover switch, main motor, cooling fan motor, exit motor ..............183 18.1.3 Section 2: Fuser unit, main power switch..........185 18.1.4 Section 3: Toner cartridge, transfer roller ..........186 18.1.5 Section 4: Media feed section, fusing cooling fan motor ......
  • Page 35 Field Service Ver. 1.0 Dec. 2007 Blank Page viii...

  • Page 36: General

    Field Service Ver. 1.0 Dec. 2007 1. System configuration General System configuration System front view A0DXF1C502DA Main body Hard disk kit HD-512 Offset tray SF-603 DIMM (128 MB) EM-313 Face up tray *1 DIMM (256 MB) EM-313 Duplex AD-508 Lower feeder unit PF-505 CF adapter MK-717 *1: Standard equipment...

  • Page 37: Product Specifications

    2. Product specifications Field Service Ver. 1.0 Dec. 2007 Product specifications A. Type Type Desktop A4 laser beam printer Printing system Semiconductor laser beam scanning system Exposure system Laser diode and polygon mirror scanning PC drum type OPC (organic photo conductor) Toner cartridge type The toner cartridge contains an OPC drum, a developing roller and blade, a primary charge roller, a drum cleaner, consumable memory device and the...

  • Page 38: Maintenance

    Field Service Ver. 1.0 Dec. 2007 2. Product specifications Media types • Plain paper 68 to 105 g/m ; 18.13 to 28 lb • Recycled paper 68 to 105 g/m ; 18.13 to 28 lb • OHP transparencies • Envelopes •...
  • Page 39 2. Product specifications Field Service Ver. 1.0 Dec. 2007 D. Machine specifications Power requirements AC 110 to 127 V, -10 % +6 % (AC 120 V -10 % +10 %: only US/Canada) Voltage: AC 220 to 240 V, -10 % +10 % Frequency: 50 to 60 Hz ±...

  • Page 40: Maintenance

    Field Service Ver. 1.0 Dec. 2007 3. Periodical check Maintenance Periodical check Maintenance items 3.1.1 Parts to be replaced by users (CRU) Class Part to be replaced Number of prints *1 Clean Replace Description Processing ● High-capacity toner cartridge 17,000 section ●...

  • Page 41: Maintenance Parts

    3. Periodical check Field Service Ver. 1.0 Dec. 2007 Maintenance parts • To ensure that the machine produces good prints and to extend its service life, it is rec- ommended that the maintenance jobs described in this schedule be carried out as instructed.

  • Page 42: Maintenance Procedure (Periodical Check Parts)

    Field Service Ver. 1.0 Dec. 2007 3. Periodical check Maintenance procedure (periodical check parts) 3.4.1 Replacing the toner cartridge A. Periodically replaced parts/cycle • High-capacity toner cartridge: Every 17,000 prints B. Removal procedure 1. Open the top cover. 2. Hold the toner cartridge [1] by the grip, and then pull it out slowly.

  • Page 43: Replacing The Tray 1 Feed Roller Assy

    3. Periodical check Field Service Ver. 1.0 Dec. 2007 4. Hold the toner cartridge [1] by the grip, and then insert it into the slot inside the printer. A0DXF2C504DA 5. Close the top cover securely. NOTE • When removing or reinstalling the toner cartridge while it is being used or after it has been used up, do not hold, stand or store cartridge on their ends or turn them upside down;...

  • Page 44: Replacing The Tray 1 Pick-Up Roller Assy

    Field Service Ver. 1.0 Dec. 2007 3. Periodical check C. Reinstall procedure 1. Hold the tab on the new feed roller assy [1] and slowly push it into the shaft on the tray. A0DXF2C506DA 2. Aligning the small tabs [1] on the feed roller assy with the slots of the shaft, push the feed roller assy [2] completely in so that the tab fits into...

  • Page 45: Replacing The Tray 1 Separation Roller Assy

    3. Periodical check Field Service Ver. 1.0 Dec. 2007 C. Reinstall procedure 1. Hold the tab on the new pick-up roller assy [1] and slowly push it into the shaft on the tray. A0DXF2C001DA 2. Aligning the small tabs [1] on the pick-up roller assy with the slots of the shaft, push the pick-up roller assy [2] completely in so that the tab...
  • Page 46 Field Service Ver. 1.0 Dec. 2007 3. Periodical check 2. Remove the lid [1] of the tray 1. 3. Remove any media [2] in the tray 1. A0DXF2C511DA 4. While pushing down the shaft of the separation roller assy, widen the tab [1] of the separation roller assy to loosen it and then slowly remove the separation roller assy [2] from the...

  • Page 47: Replacing The Tray 2 Feed Roller Assy

    3. Periodical check Field Service Ver. 1.0 Dec. 2007 2. Aligning the small tabs [1] on the separation roller assy with the slots of the shaft, push the separation roller assy [2] completely in so that the tab fits into the slot. A0DXF2C514DA 3.
  • Page 48 Field Service Ver. 1.0 Dec. 2007 3. Periodical check 4. While pushing down the shaft of the feed roller assy, widen the tab [1] of the feed roller assy to loosen it and then slowly remove the feed roller assy [2] from the shaft on the tray. A0DXF2C004DA C.

  • Page 49: Replacing The Tray 2 Pick-Up Roller Assy

    3. Periodical check Field Service Ver. 1.0 Dec. 2007 3.4.6 Replacing the tray 2 pick-up roller assy A. Periodically replaced parts/cycle • Tray 2 pick-up roller assy: Every 200,000 prints B. Removal procedure 1. Remove the toner cartridge. See P.20 2.

  • Page 50: Replacing The Tray 2 Separation Roller Assy

    Field Service Ver. 1.0 Dec. 2007 3. Periodical check C. Reinstall procedure 1. Hold the tab on the new pick-up roller assy [1] and slowly push it into the shaft on the tray. A0DXF2C001DA 2. Aligning the small tabs [1] on the pick-up roller assy with the slots of the shaft, push the pick-up roller assy [2] completely in so that the tab...
  • Page 51 3. Periodical check Field Service Ver. 1.0 Dec. 2007 2. Remove the lid [1] of the tray 2. 3. Remove any media [2] in the tray 2. A0DXF2C007DA 4. While pushing down the shaft of the separation roller assy, widen the tab [1] of the separation roller assy to loosen it and then slowly remove the separation roller assy [2] from the...

  • Page 52: Replacing The Transfer Roller

    Field Service Ver. 1.0 Dec. 2007 3. Periodical check 2. Aligning the small tabs [1] on the separation roller assy with the slots of the shaft, push the separation roller assy [2] completely in so that the tab fits into the slot. A0DXF2C010DA 3.

  • Page 53: Replacing The Fuser Unit

    3. Periodical check Field Service Ver. 1.0 Dec. 2007 C. Reinstall procedure 1. Pick up the new transfer roller [1] by the levers at both ends, and then slot it in slowly. A0DXF2C520DA 2. Reinstall the toner cartridge. 3. Close the top cover securely. 3.4.9 Replacing the fuser unit CAUTION...
  • Page 54 Field Service Ver. 1.0 Dec. 2007 3. Periodical check 3. Open the rear cover [1]. A0DXF2C516DA 4. Pull down the 2 levers [1] at the bot- tom of the fuser unit. A0DXF2C517DA 5. Remove the fuser unit [1] slowly. A0DXF2C518DA 6.

  • Page 55: Service Tool

    4. Service tool Field Service Ver. 1.0 Dec. 2007 Service tool Service material list Name Shape Material No. Remarks Cleaning pad 000V-18-1 10pcs/1pack A02EF2C526DA ⎯ Isopropyl alcohol A00KF2C506DA Consumable parts 4.2.1 Toner cartridge Part name Life expectancy High-capacity toner cartridge 17,000 prints For the predetermined conditions, See P.6...

  • Page 56: Firmware Upgrade

    Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade Firmware upgrade Checking the current firmware version 1. Display [SERVICE MENU]. 2. Display [FIRMWARE VERSION]. FIRMWARE VERSION CONTROLLER F/W ENGINE F/W BOOT F/W A0DXF2E534DA 3. Select the firmware to be updated and check the current version. See P.135 Firmware upgrading procedure by USB memory device 5.2.1...
  • Page 57 5. Firmware upgrade Field Service Ver. 1.0 Dec. 2007 C. How to write firmware data 1. Turn the power switch ON. 2. Connect the USB memory device to the printer. 3. Call the SERVICE MENU to the display. See P.135 4.
  • Page 58 Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade 8. The firmware upgrading procedure starts. (file name 1) PROCESSING DON’T REMOVE MEMORY A0DXF2E537DA NOTE • NEVER disconnect the USB memory device from the printer during the firmware upgrading procedure. 9. The printer is automatically restarted as soon as the firmware is upgraded correctly.

  • Page 59: Firmware Upgrading Procedure By Updater

    5. Firmware upgrade Field Service Ver. 1.0 Dec. 2007 Firmware upgrading procedure by updater 5.3.1 Updating method • To update the firmware, perform “Firmware Updater.” A. System requirements • PC with a Pentium 2,400 MHz or faster processor Windows (A Pentium 3,500 MHz or faster processor is recommended.) Computer •...
  • Page 60 Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade 4. The license agreement is displayed. Select “I agree”, and then click the [Next]. A011F2E556DA 5. The list of printer drivers is displayed. Select the appropriate connection for the environ- ment where the printer is being used. A0DXF2E540DA •...
  • Page 61 5. Firmware upgrade Field Service Ver. 1.0 Dec. 2007 (2) For a network connection 1. When “Network port” is selected, a list of printer drivers for the network port appears. 2. Select the printer driver, and then click the [Next]. A011F2E558DA 3.
  • Page 62 Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade 4. The result of the firmware transfer is displayed. Click the [Exit]. A011F2E560DA 5. If the firmware was successfully updated, the printer will automatically restart. <If spooling of the data fails> NOTE •...
  • Page 63 5. Firmware upgrade Field Service Ver. 1.0 Dec. 2007 3. Check that the printer is ready and that it is correctly connected, and then click the [Update again]. A011F2E562DA (3) For a local connection 1. When “Local port” is selected, a list of printer drivers for the local port appears. 2.
  • Page 64 Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade 3. A message appears, requesting confirmation to update the firmware. Click the [Start] to begin transferring the firmware. NOTE • Do not turn off the printer while its firmware is being updated. A011F2E564DA 4.
  • Page 65 5. Firmware upgrade Field Service Ver. 1.0 Dec. 2007 (4) When specifying the IP address of the printer 1. When “Printer IP address” is selected, the “Printer IP address” box becomes available. 2. Type in the IP address, and then click the [Next]. A011F2E566DA 3.
  • Page 66 Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade 4. The result of the firmware transfer is displayed. Click the [Exit]. A011F2E560DA 5. If the firmware was successfully updated, the printer will automatically restart. <If transferring of the data fails> 1.
  • Page 67 5. Firmware upgrade Field Service Ver. 1.0 Dec. 2007 3. Check that the printer is ready and that it is correctly connected, and then click the [Update again]. A011F2E570DA C. Connection for Macintosh (1) Starting the firmware updater and the updating procedure NOTE •...
  • Page 68 Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade 4. The license agreement is displayed. Select “I agree”, and then click the [Next]. A011F2E572DA 5. The screen for specifying the IP address of the printer appears. A011F2E573DA 6. Type in the IP address, and then click the [Next]. A011F2E574DA...
  • Page 69 5. Firmware upgrade Field Service Ver. 1.0 Dec. 2007 7. A message appears, requesting confirmation to update the firmware. Click the [Start] to begin transferring the firmware. NOTE • Do not turn off the printer while its firmware is being updated. A011F2E575DA 8.

  • Page 70: Checking The Version After The Firmware Update

    Field Service Ver. 1.0 Dec. 2007 5. Firmware upgrade 3. Check that the printer is ready and that it is correctly connected, and then click the [Update again]. A011F2E578DA Checking the version after the firmware update 1. Display [SERVICE MENU]. 2.

  • Page 71: Other

    6. Other Field Service Ver. 1.0 Dec. 2007 Other Disassembly/adjustment-prohibited items A. Screws to which blue paint or green paint is applied • Blue paint or green paint is applied to some screws to prevent them from coming loose. • As a general rule, screws to which blue paint or green paint is applied should not be removed or loosened.

  • Page 72: Disassembly/Assembly/Cleaning List (Other Parts)

    Field Service Ver. 1.0 Dec. 2007 6. Other Disassembly/assembly/cleaning list (other parts) 6.2.1 Disassembly/assembly parts list Section Part name Ref.Page Right cover P.38 Rear top cover P.39 Upper rear cover P.39 Rear cover P.40 Exterior part Lower rear cover P.40 Left cover P.41 Media exit section cover...

  • Page 73: Disassembly/Assembly Procedure

    6. Other Field Service Ver. 1.0 Dec. 2007 Disassembly/assembly procedure 6.3.1 Right cover 1. Loosen the screw [1]. A0DXF2C524DA 2. Remove the right cover [1]. A0DXF2C525DA...

  • Page 74: Rear Top Cover

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.3.2 Rear top cover 1. Loosen two screws [1], and remove the rear top cover [2]. A0DXF2C527DA 6.3.3 Upper rear cover 1. Unhook two tabs [1], and remove the upper rear cover [2]. A0DXF2C526DA...

  • Page 75: Rear Cover

    6. Other Field Service Ver. 1.0 Dec. 2007 6.3.4 Rear cover 1. Open the rear cover. 2. Unhook the tab [1], and remove the stopper [2]. A0DXF2C011DA 3. Unhook the tab [1], and remove the rear cover [2]. A0DXF2C012DA 6.3.5 Lower rear cover 1.

  • Page 76: Left Cover

    Field Service Ver. 1.0 Dec. 2007 6. Other 3. Disconnect the connector [1], and remove the lower rear cover [2]. A0DXF2C014DA 6.3.6 Left cover 1. Remove the lower rear cover. See P.40 2. Remove the left cover [1]. A0DXF2C015DA...

  • Page 77: Media Exit Section Cover

    6. Other Field Service Ver. 1.0 Dec. 2007 6.3.7 Media exit section cover 1. Open the rear cover. 2. Remove the rear top cover. See P.39 3. Remove six screws [1], and remove the media exit section cover [2]. A0DXF2C016DA 6.3.8 Front top cover 1.
  • Page 78 Field Service Ver. 1.0 Dec. 2007 6. Other 5. Disconnect two connectors [1]. A0DXF2C018DA 6. Remove the screw [1], and remove the media exit assy [2]. A0DXF2C019DA 7. Remove two screws [1]. A0DXF2C020DA...
  • Page 79 6. Other Field Service Ver. 1.0 Dec. 2007 8. Open the top cover [1], and take out the stopper [2] from the hinge. A0DXF2C021DA 9. Following the procedure illustrated on the left, unhook two tabs [2] of the front top cover [1]. NOTE •...

  • Page 80: Front Cover

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.3.9 Front cover 1. Remove the front top cover. See P.42 2. Unhook two tabs [1], and remove the front cover [2]. A0DXF2C024DA 6.3.10 Control panel assy 1. Remove the front top cover. See P.42 2.

  • Page 81: Media Exit Assy

    6. Other Field Service Ver. 1.0 Dec. 2007 6.3.11 Media exit assy 1. Remove the media exit section cover. See P.42 2. Remove the left cover. See P.41 3. Disconnect the connector [1], and remove the harnesses from two har- ness guides [2].

  • Page 82: Tray 1 Feed Unit

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.3.12 Tray 1 feed unit 1. Remove the toner cartridge. See P.7 2. Remove the transfer roller. See P.17 3. Remove the fuser unit. See P.18 4. Remove the rear cover. See P.40 5.

  • Page 83: Tray 2 Feed Unit

    6. Other Field Service Ver. 1.0 Dec. 2007 6.3.13 Tray 2 feed unit 1. Remove the tray 1 feed unit. See P.47 2. Remove the harnesses from two wire saddles [1]. A0DXF2C029DA 3. Disconnect the connector [1], and remove the harness from the har- ness guide.

  • Page 84: Ph Unit

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.3.14 PH unit CAUTION • Do not replace the printer head unit while the power is ON. Laser beam generated during the above mentioned activity may cause blindness. • Do not disassemble or adjust the printer head unit. Laser beam generated during the above mentioned activity may cause blindness.

  • Page 85: Gear Assy

    6. Other Field Service Ver. 1.0 Dec. 2007 6. Disconnect seven connectors [1], and remove the harnesses from the wire saddle [2]. A0DXF2C034DA 7. Remove four screws [1], and remove the PH unit [2]. A0DXF2C035DA 6.3.15 Gear assy 1. Remove the front cover. See P.45 2.

  • Page 86: Hard Disk Kit (Option)

    Field Service Ver. 1.0 Dec. 2007 6. Other 3. Disconnect two connectors [1], and remove the harnesses from the har- ness guides [2]. A0DXF2C036DA 4. Remove six screws [1], and remove the gear assy [2]. NOTE • The gear assy includes gears that are not secured in position.

  • Page 87: Cf Adapter (Option)

    6. Other Field Service Ver. 1.0 Dec. 2007 3. Loosen two screws [1]. A0DXF2C529DA 4. Disconnect the connector [1], and remove the hard disk kit [2]. A0DXF2C530DA 6.3.17 CF adapter (option) 1. Remove the right cover. See P.38 2. Loosen two screws [1], and remove the panel [2].

  • Page 88: Dimm (Option)

    Field Service Ver. 1.0 Dec. 2007 6. Other 3. Loosen two screws [1]. A0DXF2C531DA 4. Disconnect the connector [1], and remove the CF adapter [2]. A0DXF2C530DA 6.3.18 DIMM (option) 1. Remove the right cover. See P.38 2. Loosen two screws [1], and remove the panel [2].

  • Page 89: Backup Battery

    6. Other Field Service Ver. 1.0 Dec. 2007 3. Remove the DIMM [1]. A0DXF2C532DA 6.3.19 Backup battery 1. Remove the right cover. See P.38 2. Loosen two screws [1], and remove the panel [2]. A0DXF2C528DA 3. Remove the backup battery [1]. A0DXF2C533DA...

  • Page 90: Mfp Board (Mfpb)

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.3.20 MFP board (MFPB) 1. Remove the right cover. See P.38 2. Remove twelve screws [1], and remove the MFP board protective shield [2]. A0DXF2C038DA 3. Remove four screws [1], and remove the fixing plate [2].

  • Page 91: Print Control Board (Prcb)

    6. Other Field Service Ver. 1.0 Dec. 2007 5. Remove seven screws [1], and remove the interface cover [2]. A0DXF2C041DA 6. Remove the backup battery. See P.54 7. Remove eight screws [1], and remove the MFP board [2]. A0DXF2C042DA 6.3.21 Print control board (PRCB) 1.
  • Page 92 Field Service Ver. 1.0 Dec. 2007 6. Other 3. Remove ten screws [1], and remove the print control board protective shield [2]. A0DXF2C044DA 4. Remove the screw [1], and remove the metal plate [2]. A0DXF2C045DA 5. Disconnect all connectors and flat cables from the print control board [1].
  • Page 93 6. Other Field Service Ver. 1.0 Dec. 2007 6. Remove three screws [1]. 7. Remove the harness from the wire saddle [2], and remove the metal plate [3]. A0DXF2C047DA 8. Remove four screws [1], and remove the print control board [2]. A0DXF2C048DA 9.

  • Page 94: Dc Power Supply (Dcpu)

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.3.22 DC power supply (DCPU) 1. Remove the front cover. See P.45 2. Remove eight screws [1], and remove the DC power supply protec- tive shield [2]. A0DXF2C049DA 3. Disconnect all connectors from the DC power supply [1].

  • Page 95: Main Motor (M1)

    6. Other Field Service Ver. 1.0 Dec. 2007 6.3.23 Main motor (M1) 1. Remove the PH unit. See P.49 2. Remove the fuser unit. See P.18 3. Remove the transfer roller. See P.17 4. Remove the tray 1 feed unit. See P.47 5.
  • Page 96 Field Service Ver. 1.0 Dec. 2007 6. Other 9. Remove eight screws [1], and remove the DC power supply protec- tive shield [2]. A0DXF2C049DA 10. Disconnect two connectors [1]. A0DXF2C054DA 11. Remove three screw [1], and remove the main motor [2]. A0DXF2C055DA...

  • Page 97: Fusing Cooling Fan Motor (Fm1)

    6. Other Field Service Ver. 1.0 Dec. 2007 6.3.24 Fusing cooling fan motor (FM1) 1. Remove the lower rear cover. See P.40 2. Remove two screws [1]. A0DXF2C056DA 3. Remove the harness from the wire saddle [1], and remove the fusing cooling fan motor [2].
  • Page 98 Field Service Ver. 1.0 Dec. 2007 6. Other 4. Remove three screws [1] of the cool- ing fan motor assy [2]. A0DXF2C059DA 5. Disconnect the connector [1], and remove the cooling fan motor assy [2]. A0DXF2C060DA 6. Remove the screw [1], and remove the cooling fan motor [2].

  • Page 99: Registration Roller Clutch (Cl3)

    6. Other Field Service Ver. 1.0 Dec. 2007 6.3.26 Registration roller clutch (CL3) 1. Remove the tray 1 feed unit. See P.47 2. Remove the E-ring [1], and remove the registration roller clutch [2]. NOTE • When reinstalling the clutch, make sure that the notch [3] on the clutch comes to the position shown in the left picture.

  • Page 100: Tray 2 Media Feed Clutch (Cl2)

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.3.28 Tray 2 media feed clutch (CL2) 1. Remove the tray 2 feed unit. See P.48 2. Remove the E-ring [1], and remove the tray 2 media feed clutch [2]. NOTE • When reinstalling the clutch, make sure that the notch [3] on the clutch comes to the position shown in the left picture.

  • Page 101: Cleaning Procedure

    6. Other Field Service Ver. 1.0 Dec. 2007 Cleaning procedure NOTE • The alcohol described in the cleaning procedure represents the isopropyl alcohol. 6.4.1 Tray 1 feed roller/pick-up roller 1. Remove the toner cartridge. See P.7 2. Using a cleaning pad dampened with alcohol, wipe the feed rollers [1] and pick-up rollers [2] clean of dirt.

  • Page 102: Tray 2 Feed Roller

    Field Service Ver. 1.0 Dec. 2007 6. Other 6.4.3 Tray 2 feed roller 1. Remove the tray 2 feed roller assy. See P.12 2. Using a cleaning pad dampened with alcohol, wipe the feed rollers [1] clean of dirt. A0DXF2C522DA 6.4.4 Tray 2 pick-up roller 1.

  • Page 103: Laser Lens

    6. Other Field Service Ver. 1.0 Dec. 2007 6.4.6 Laser lens 1. Remove the toner cartridge. See P.7 2. Using a cleaning pad dampened with alcohol, wipe the laser lens [1] clean of dirt. A0DXF2C523DA...

  • Page 104: Adjustment/Setting

    Field Service Ver. 1.0 Dec. 2007 7. How to use the adjustment section Adjustment/Setting How to use the adjustment section • “Adjustment/Setting” contains detailed information on the adjustment items and proce- dures for this machine. • Throughout this “Adjustment/Setting,” the default settings are indicated by “ ”. A.

  • Page 105: Description Of The Control Panel

    8. Description of the control panel Field Service Ver. 1.0 Dec. 2007 Description of the control panel Control panel display 8.1.1 Parts of the control panel display • The following shows the names of each part of the control panel. These names are used throughout this manual.

  • Page 106: Message Structure

    Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel 8.1.2 Message structure • There are five types of messages. Message Description Normal messages These messages are displayed after warmup has been completed: • Toner remaining gauge • Data-receiving message •...

  • Page 107: Normal Messages

    However, it's not displayed during the following states: - Operator Call - Service Call - Menu - Help menu - BOOT message - When the toner remaining amount is not determined immediately after startup. - When using toner made by companies other than Konica Minolta...
  • Page 108 Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel B. Data receiving message/print • The control panel displays the following description at data receiving message/print. Display Description Printer mode is displayed (for example, PRINTING). • PROCESSING is displayed during data receiving or printer startup. •...
  • Page 109 8. Description of the control panel Field Service Ver. 1.0 Dec. 2007 C. Firmware update • The control panel displays the following description at firmware update. Display Description LCD 1 FIRMWARE UPDATE is displayed. LCD 2 displays the type of firmware (for example, SYSTEM). •...
  • Page 110 Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel E. Job cancellation • By pressing the Cancel key after the job is sent, the control panel displays the job cancel menu. • When no job is has been sent, pressing the Cancel key has no effect. •...
  • Page 111 8. Description of the control panel Field Service Ver. 1.0 Dec. 2007 F. Menu • The menu is displayed when the Menu/Select key is pressed. • The control panel displays the following description at the menu screen. Display Description LCD 1 The menu of a upper stratum is displayed. Menu items are displayed (3 items/ 7 items).

  • Page 112: Operator Call Messages

    Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel 8.1.4 Operator call messages • These messages are displayed when minor error(s) that can be handled by user occur. • The line-shaped LED lamp on the control panel lights up red steadily during operator call.

  • Page 113: Service Call Messages

    8. Description of the control panel Field Service Ver. 1.0 Dec. 2007 8.1.5 Service call messages • These messages are displayed when error(s) that cannot be handled by the user occur. • The line-shaped LED lamp on the control panel lights up red steadily during service call. •...

  • Page 114: Help Screen

    Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel 8.1.6 Help screen • This screen is displayed when the down key is pressed when a warning or operator call message is displayed. • The control panel displays the following description at the help screen. Display Description LCD 1...

  • Page 115: List Of Control Panel Messages

    8. Description of the control panel Field Service Ver. 1.0 Dec. 2007 List of control panel messages NOTE • When two or more messages are to be displayed, the message with the higher pri- ority will be displayed. • When a message concerning consumables/periodic replacement parts (units) is displayed, print a statistics page from the [PRINT MENU] →...
  • Page 116 Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel B. Warning messages Message Priority Description (LCD2/LCD3) High 1 UNABLE TO Print in sets disabled (full hard disk) COLLATE JOB (This warning message is displayed during printing.) 2 HDD The hard disk space will run out soon.

  • Page 117: Operator Call Messages

    8. Description of the control panel Field Service Ver. 1.0 Dec. 2007 8.2.2 Operator call messages Message Priority Description LCD1 LCD2/LCD3 An incorrect optional lower feeder unit is mounted. INCORRECT High 1 TURN OFF • In this condition, key operation on the control panel is TRAY disabled.
  • Page 118 Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel Message Priority Description LCD1 LCD2/LCD3 REMOVE The printed media volume has reached maximum PAPER capacity in the exit tray of the main body. (MAIN TRAY) 14 OUTPUT FULL REMOVE The printed media volume has reached maximum PAPER...

  • Page 119: Service Call Messages

    8. Description of the control panel Field Service Ver. 1.0 Dec. 2007 8.2.3 Service call messages • For troubleshooting procedures, see “Troubleshooting”. See P.156 Message Description LCD1 LCD2/LCD3 (Service Call ID) (Error description) 0017 MAIN MOTOR Main motor malfunction 0046 FUSER FAN Fusing cooling fan motor malfunction 0300...

  • Page 120: Cancelling A Print Job

    Field Service Ver. 1.0 Dec. 2007 8. Description of the control panel Cancelling a print job • A print job being processed or printed can be cancelled by pressing the Cancel key. • When no job has been sent, pressing the Cancel key has no effect. 1.

  • Page 121: Menu

    9. Menu Field Service Ver. 1.0 Dec. 2007 Menu List of menu functions MENU Ref. page PROOF/PRINT MENU *1 P.90 PRINT MENU CONFIGURATION PG P.90 STATISTICS PAGE P.91 FONT LIST POSTSCRIPT P.96 MENU MAP P.96 DIRECTORY LIST *2 P.96 PAPER MENU PAPER DEFAULT TRAY P.96...
  • Page 122 Field Service Ver. 1.0 Dec. 2007 9. Menu MENU Ref. page INTERFACE JOB TIMEOUT P.106 MENU ETHERNET TCP/IP ENABLE P.106 IP ADDRESS P.106 SUBNET MASK P.107 DEFAULT GATEWAY P.107 DHCP P.107 BOOTP P.107 ARP/PING P.108 HTTP P.108 P.108 TELNET P.108 BONJOUR P.108 DYNAMIC DNS...
  • Page 123 9. Menu Field Service Ver. 1.0 Dec. 2007 MENU Ref. page SYS DEFAULT LANGUAGE P.112 MENU EMULATION DEF. EMULATION P.113 POSTSCRIPT WAIT TIMEOUT P.113 PS ERROR PAGE P.113 PS PROTOCOL P.113 CR/LF MAPPING P.113 LINES PER PAGE P.114 FONT SOURCE FONT P.114 NUMBER PITCH SIZE...
  • Page 124 Field Service Ver. 1.0 Dec. 2007 9. Menu MENU Ref. page MAINTENANCE PRINT MENU EVENT LOG P.128 MENU HALFTONE 64 P.128 HALFTONE 128 P.128 HALFTONE 256 P.129 GRADATION P.129 ALIGNMENT TOP ADJUSTMENT P.129 LEFT ADJUSTMENT P.129 LD POWER P.130 VIDEO TIME LAG P.130 SUPPLIES REPLACE...

  • Page 125: Proof/Print Menu

    9. Menu Field Service Ver. 1.0 Dec. 2007 PROOF/PRINT MENU Function • Selects and prints the job held temporarily in the printer. • Selects and deletes the job held temporarily in the printer. NOTE • This menu is available only when an optional hard disk kit is installed. •...

  • Page 126: Statistics Page

    Field Service Ver. 1.0 Dec. 2007 9. Menu 9.3.2 STATISTICS PAGE Function • Prints a statistics page. • To check consumable status and the usage of the machine. The following items can be checked: Supplies Status PM Parts Information Counter Information Media Information Coverage Information Consumable/periodic replacement parts (units) counter information*1...
  • Page 127 9. Menu Field Service Ver. 1.0 Dec. 2007 A. Sample of STATISTICS PAGE Product Name : bizhub40P SERIAL NUMBER: 0A0DX********* DATE : 09.**.2007 Printer name : BH40P-C8CF19 TIME : 12:00 Supplies Status 100 % Remaining Cartridge Type 100% Starter TONER CARTRIDGE PM Parts Information Fuser Unit 100%...
  • Page 128 Field Service Ver. 1.0 Dec. 2007 9. Menu B. Supplies Status • Display the estimated percent of life remaining in the toner cartridge. The type of the toner cartridges that are installed in the printer is also displayed (See the table below). Types of toner cartridges High •...
  • Page 129 9. Menu Field Service Ver. 1.0 Dec. 2007 E. Media Information • The number of sheets printed for each paper tray, media size, and media type is counted and displayed according to the conditions shown in the following table. <Media information list> Types of count Contents Count timing...
  • Page 130 Field Service Ver. 1.0 Dec. 2007 9. Menu G. How to read consumable/periodic replacement parts (units) counter information • The lower left part of the statistics page shows numerical values that represent consum- able/periodic replacement parts (units) counter information. The table below explains counter information that is provided by each numerical data. <Display on the statistics page>...

  • Page 131: Font List

    9. Menu Field Service Ver. 1.0 Dec. 2007 9.3.3 FONT LIST A. POSTSCRIPT Function • Prints a postscript font list. • To determine which postscript fonts are available on the printer. Setting • Select [PRINT] and press the Menu/Select key. /procedure B.
  • Page 132 Field Service Ver. 1.0 Dec. 2007 9. Menu B. TRAY 1 (1) PAPER SIZE Function • Sets the size of the media in tray 1. • To specify the size of the media loaded in tray 1. Setting 1. Select [PAPER SIZE] and press the Menu/Select key. /procedure 2.
  • Page 133 9. Menu Field Service Ver. 1.0 Dec. 2007 (3) PAPER TYPE Function • Sets the media type for tray 1. • To specify the type of media loaded in tray 1. Setting 1. Select [PAPER TYPE] and press the Menu/Select key. /procedure 2.
  • Page 134 Field Service Ver. 1.0 Dec. 2007 9. Menu (2) CUSTOM SIZE Function • Sets the custom size of media in tray 2. • To specify the custom size media loaded in tray 2. Setting 1. Select [CUSTOM SIZE] and press the Menu/Select key. /procedure 2.
  • Page 135 9. Menu Field Service Ver. 1.0 Dec. 2007 D. TRAY 3/TRAY4 • It will be displayed only when the optional lower feeder unit(s) is installed. (1) PAPER SIZE Function • Sets the size of the media in tray 3/4. • To specify the size of the media loaded in tray 3/4. Setting 1.
  • Page 136 Field Service Ver. 1.0 Dec. 2007 9. Menu (3) PAPER TYPE Function • Sets the media type for tray 3/4. • To specify the type of media loaded in tray 3/4. Setting 1. Select [PAPER TYPE] and press the Menu/Select key. /procedure 2.

  • Page 137: Duplex

    9. Menu Field Service Ver. 1.0 Dec. 2007 9.4.2 DUPLEX Function • Sets duplex printing mode. • To specify duplex printing. : Duplex print is OFF LONG EDGE : Duplex print is ON, long edge SHORT EDGE : Duplex print is ON, short edge Setting •...

  • Page 138: Finishing

    Field Service Ver. 1.0 Dec. 2007 9. Menu 9.4.5 FINISHING Function • Selects an exit tray and finishing option at the offset tray. • To select an exit tray and finishing option when a optional offset tray is installed. MAIN TRAY : Printing to the main tray SUB TRAY : Printing to the sub tray...

  • Page 139: Contrast

    9. Menu Field Service Ver. 1.0 Dec. 2007 9.5.3 CONTRAST Function • Sets the contrast of the printed image. • To adjust the contrast of the printed image. Setting • The default setting is 0 %. /procedure -15 % -10 % -5 % “0 %”...

  • Page 140: Economy Print

    Field Service Ver. 1.0 Dec. 2007 9. Menu 9.5.5 ECONOMY PRINT • Selects whether or not to use the economy print mode where job prints with lower Function print density and less toner consumption. • To reduce toner consumption • In the economy print mode, toner consumption will be reduced by approx. 30 % com- pared to the normal mode.

  • Page 141: Interface Menu

    9. Menu Field Service Ver. 1.0 Dec. 2007 INTERFACE MENU 9.7.1 JOB TIMEOUT Function • Sets the time to activate JOB TIMEOUT. • To specify the amount of time before a print job times out. Setting • The default setting is 15 seconds. /procedure 5 seconds to 300 seconds 9.7.2...
  • Page 142 Field Service Ver. 1.0 Dec. 2007 9. Menu (3) SUBNET MASK Function • Sets the subnet mask of the printer used in the network. • To set the printer’s subnet mask. Setting 1. Select [SUBNET MASK] and press the Menu/Select key. /procedure 2.
  • Page 143 9. Menu Field Service Ver. 1.0 Dec. 2007 (7) ARP/PING Function • Select whether or not the IP address is automatically acquired. • To automatically acquire an IP address and load other network information. ON : Enable IP auto acquisition setting. OFF : Disable IP auto acquisition setting.
  • Page 144 Field Service Ver. 1.0 Dec. 2007 9. Menu (12) DYNAMIC DNS Function • Select whether or not to use the dynamic DNS setting. • To use when operating under the dynamic DNS service environment. YES : Dynamic DNS is enabled. NO : Dynamic DNS is disabled.
  • Page 145 9. Menu Field Service Ver. 1.0 Dec. 2007 (17) SNMP Function • To set whether to enable or disable SNMP setting. YES : SNMP is enabled. NO : SNMP is disabled. Setting • The default setting is YES. /procedure “YES” (18) WSD PRINT Function •...
  • Page 146 Field Service Ver. 1.0 Dec. 2007 9. Menu (21) IPV6 <ENABLE> Function • To set whether to use IPv6 in IP network communication. YES : IPv6 is enabled. NO : IPv6 is disabled. Setting • The default setting is YES. /procedure “YES”...

  • Page 147: Memory Direct

    9. Menu Field Service Ver. 1.0 Dec. 2007 D. SPEED/DUPLEX Function • Sets the communication speed and method of network. • To set the network communication speed and method. Setting • Setting items /procedure Network speed (SPEED): AUTO, 10 Mbps, 100 Mbps, 1,000 Mbps Duplex mode (DUP): AUTO, full-duplex mode, half-duplex mode •...

  • Page 148: Emulation

    Field Service Ver. 1.0 Dec. 2007 9. Menu 9.8.2 EMULATION A. DEF. EMULATION Function • To set the PDL (Page Description Language). • To fix the PDL as necessary. It usually switches automatically. Setting • The default setting is AUTO. /procedure “AUTO”...
  • Page 149 9. Menu Field Service Ver. 1.0 Dec. 2007 (2) LINES PER PAGE Function • Sets the lines per page for PCL printing. • To set the number of lines to be printed per page for PCL jobs. Setting 1. Select [LINES PER PAGE] and press the Menu/Select key. /procedure 2.

  • Page 150: Paper

    Field Service Ver. 1.0 Dec. 2007 9. Menu <SYMBOL SET> Function • Sets the symbol set for PCL printing. • To set the symbol set to be used for printing PCL jobs. Setting • The default setting is PC8. /procedure “PC8”...
  • Page 151 9. Menu Field Service Ver. 1.0 Dec. 2007 (2) CUSTOM SIZE Function • Sets the custom media width and length. • To set the width and length of the custom media size. Setting 1. Select [CUSTOM SIZE] and press the Menu/Select key. /procedure 2.

  • Page 152: Startup Options

    Field Service Ver. 1.0 Dec. 2007 9. Menu C. UNIT OF MEASURE Function • Sets the measurement units for custom size mode. • Sets the measurement units for SYS DEFAULT MENU/DEFAULT PAPER/CUSTOM SIZE mode. • To change media measurement units. Setting <For North America>...

  • Page 153: Energy Saver Time

    9. Menu Field Service Ver. 1.0 Dec. 2007 9.8.7 ENERGY SAVER TIME Function • Sets the amount of time before the machine enters energy saver mode after the last print is received or the last key operated. • To change the amount of time before the machine enters energy saver mode. Setting •...

  • Page 154: Clock

    Field Service Ver. 1.0 Dec. 2007 9. Menu B. LOCK PANEL Function • Protects the menu (except the service menu) with a password. • To make the menu (except the service menu) impossible to change unless the cor- rect password is entered. : Panel lock function is OFF.

  • Page 155: Hdd Format

    9. Menu Field Service Ver. 1.0 Dec. 2007 9.8.12 HDD FORMAT Function • Initializes the format of the optional hard disk kit. • To initialize the format of the optional hard disk kit. USER AREA ONLY : Initialize only user area : Initialize all area Setting 1.

  • Page 156: Restore Defaults

    Field Service Ver. 1.0 Dec. 2007 9. Menu 9.8.14 RESTORE DEFAULTS Function • Restores the factory default of each setting. • To restore the defaults of all settings. RESTORE NETWORK : Restore the default for [INTERFACE MENU/ETHERNET] setting. RESTORE PRINTER : Restore the default for [PAPER MENU], [QUALITY MENU], [SYS DEFAULT MENU] and [MEMORY DIRECT] setting.
  • Page 157 9. Menu Field Service Ver. 1.0 Dec. 2007 List of reset items 2 Reset Item Ref. Item Initial Value RESTORE RESTORE RESTORE Page NETWORK PRINTER ⎯ RESOLUTION Reset Reset P.103 ⎯ BRIGHTNESS Reset Reset P.103 ⎯ IMAGE PRINTING Reset Reset DETAIL P.104 QUALITY...
  • Page 158 Field Service Ver. 1.0 Dec. 2007 9. Menu Reset Item Ref. Item Initial Value RESTORE RESTORE RESTORE Page NETWORK PRINTER ⎯ WSD PRINT Reset Reset P.110 ⎯ IP SEC Reset Reset P.110 ACCESS ⎯ Reset Reset DISABLE PERMIS- ETHER- SION P.110 ADDRESS NET-...
  • Page 159 9. Menu Field Service Ver. 1.0 Dec. 2007 Reset Item Ref. Item Initial Value RESTORE RESTORE RESTORE Page NETWORK PRINTER PAPER ⎯ Reset Reset LETTER/A4 SIZE CUSTOM 8.5 inches/ ⎯ Reset Reset SIZE/ 210 mm WIDTH DEFAULT P.115 PAPER CUSTOM 11.00 inches/ ⎯...
  • Page 160 Product Help URL Reset Reset scope.com/ ⎯ ⎯ Auto IP Reset Reset DHCP ⎯ ⎯ IPP Config Printer Name Reset Reset bizhub 40P ⎯ ⎯ IPP Config Printer Location Reset Reset Blank *: Destination items. For details, see the page referenced.

  • Page 161: Enable Warning

    9. Menu Field Service Ver. 1.0 Dec. 2007 9.8.15 ENABLE WARNING A. PAPER EMPTY (1) TRAY1 Function • Specifies whether a [TRAY 1 Paper Empty] is displayed as a normal message when it is empty. • To specify whether to display a [TRAY 1 Paper Empty] message as a normal message.
  • Page 162 Field Service Ver. 1.0 Dec. 2007 9. Menu B. PAPER LOW (1) TRAY2 Function • Select whether or not to display a warning when tray 2 is about to run out of media. • To specify whether to display a [PAPER LOW] message as a warning message. ON : Paper low message is displayed on warning message when tray is near- empty.

  • Page 163: Maintenance Menu

    9. Menu Field Service Ver. 1.0 Dec. 2007 MAINTENANCE MENU 9.9.1 How to enter the MAINTENANCE MENU A. Procedure 1. Display [MAINTENANCE MENU] on the menu screen and press the Menu/Select key. 2. [ENTER PASSWORD] message is displayed. 3. Set the first digit of user password with the up key /down key and press the right key .

  • Page 164: Alignment

    Field Service Ver. 1.0 Dec. 2007 9. Menu D. HALFTONE 256 Function • Prints the halftone pattern with 100 % level. • To check the unevenness of the density and the pitch. Setting 1. Set the A4S or letter S media on the tray. /procedure 2.

  • Page 165: Supplies

    9. Menu Field Service Ver. 1.0 Dec. 2007 C. LD POWER Function • Adjust the intensity of laser output. • The greater the value, the higher the laser output intensity. Setting 0 to 7 /procedure D. VIDEO TIME LAG Function •...

  • Page 166: Quick Setting

    Field Service Ver. 1.0 Dec. 2007 9. Menu 9.9.5 QUICK SETTING A. UPDATE SETTING Function • To update printer settings according to the printer setting definition file stored in the USB memory device. • Printer definition files are saved according to various setting patterns and a pattern the most appropriate for a specific need can be selected promptly.

  • Page 167: 10. Adjustment Item List

    10. Adjustment item list Field Service Ver. 1.0 Dec. 2007 10. Adjustment item list Replacement part/Service job Adjustment/setting Items CONTROLLER F/W FIRMWARE VERSION ENGINE F/W TOP ADJUSTMENT LEFT ADJUSTMENT SERVICE MENU ALIGNMENT DENSITY ADJ LD POWER VIDEO TIME LAG SUPPLIES FUSER UNIT Re-entry F/W update...

  • Page 168: 11. Service Menu

    Field Service Ver. 1.0 Dec. 2007 11. SERVICE MENU 11. SERVICE MENU 11.1 How to enter the service menu NOTE • Make sure not to reveal the password of the service menu to any unauthorized per- son. A. Procedure 1 1.

  • Page 169: 11.2 Service Menu Function Tree

    11. SERVICE MENU Field Service Ver. 1.0 Dec. 2007 11.2 Service menu function tree SERVICE MENU Ref. Page SERIAL NUMBER P.135 FIRMWARE CONTROLLER F/W P.135 VERSION ENGINE F/W BOOT F/W ALIGNMENT TOP ADJUSTMENT P.135 LEFT ADJUSTMENT P.136 DENSITY ADJ P.136 LD POWER P.136 VIDEO TIME LAG...

  • Page 170: 11.3 Service Menu

    Field Service Ver. 1.0 Dec. 2007 11. SERVICE MENU 11.3 SERVICE MENU 11.3.1 SERIAL NUMBER Function • Displays the serial number of the printer. • To confirm the printer’s serial number. Setting 1. Select [SERVICE MENU] and press the Menu/Select key. /procedure 2.
  • Page 171 11. SERVICE MENU Field Service Ver. 1.0 Dec. 2007 B. LEFT ADJUSTMENT Function • Adjusts the left margin of media for single-sided printing. • To correct a misaligned print image. LEFT ADJ TRAY 1 : Adjust the left margin of media fed from tray 1 (manual tray.) LEFT ADJ TRAY 2 : Adjust the left margin of media fed from tray 2.
  • Page 172 Field Service Ver. 1.0 Dec. 2007 11. SERVICE MENU 11.3.4 PRINT MENU A. MAINTENANCE INFO Functions • To produce an output of a list of setting values, adjustment values, total counter val- ues, and others. • To check the maintenance information. The items which can be checked are as follows.
  • Page 173 11. SERVICE MENU Field Service Ver. 1.0 Dec. 2007 D. HALF TONE 64 Functions • Prints the halftone pattern with 25 % level. • To check the unevenness of the density and the pitch. Setting/ 1. Set the A4S or letter S media on the tray. Procedure 2.
  • Page 174 Field Service Ver. 1.0 Dec. 2007 11. SERVICE MENU 11.4 DIAG MODE 11.4.1 DIAG EXEC A. Setting procedure 1. Call the service menu to the display. See P.135 2. Select [DIAG MODE]→[DIAG EXEC]. 3. Select the specific DIAG CODE corresponding to the function to be executed from the DIAG function list shown below.
  • Page 175 11. SERVICE MENU Field Service Ver. 1.0 Dec. 2007 B. DIAG function list DIAG Title Description CODE Stop all tests Brings all DIAG operations under the DIAG MODE to a stop. Sensor/switch • The reactions of the sensors/switches fitted in the main body or options check can be displayed.
  • Page 176 Field Service Ver. 1.0 Dec. 2007 11. SERVICE MENU DIAG Title Description CODE Exit motor, Energizes the exit motor for backward rotation at high speed. counterclockwise, high speed test Exit motor, coun- Energizes the exit motor for backward rotation at low speed. terclockwise, low speed test Duplex transport...
  • Page 177 11. SERVICE MENU Field Service Ver. 1.0 Dec. 2007 DIAG Title Description CODE Offset tray offset Operates the offset mechanism of the offset tray. test • The offset mechanism is operated in the following order: exit centrally → exit offset (to the right) → exit normally (to the left) → exit centrally ..
  • Page 178 Field Service Ver. 1.0 Dec. 2007 11. SERVICE MENU 11.5 SUPPLIES 11.5.1 REPLACE A. FUSER UNIT Function • Resets the fuser unit counter. • To use when the fuser unit has been replaced. Setting 1. Call the service menu to the screen. 2.
  • Page 179 11. SERVICE MENU Field Service Ver. 1.0 Dec. 2007 11.7 QUICK SETTING 11.7.1 UPDATE SETTING Function • To update printer settings according to the printer setting definition file stored in the USB memory device. • Printer definition files are saved according to various setting patterns and a pattern the most appropriate for a specific need can be selected promptly.
  • Page 180 A. VIEW INFORMATION Function • To display firmware information stored in the USB memory device. • The following information is displayed: Model name (bizhub 40P) of firmware data Version information of firmware data Setting 1. Set the USB memory device.

  • Page 181: 12. Other Functions

    12. Other functions Field Service Ver. 1.0 Dec. 2007 12. Other functions 12.1 Test pattern print 12.1.1 Outline • The test pattern print prints the test pattern built into the machine for operation check. • This test pattern can be produced only through the operation on the engine side. It can be useful for identifying the faulty section when an image problem or other mal- function occurs.

  • Page 182: Printing Procedure

    Field Service Ver. 1.0 Dec. 2007 12. Other functions 12.1.2 Printing procedure • The test pattern is printed when a circuit is closed across the test print pin (JP TEST) on the printer control board and the frame. Machine frame PRCB Closed A0DXF4C508DA...
  • Page 183 12. Other functions Field Service Ver. 1.0 Dec. 2007 Blank Page...

  • Page 184: Troubleshooting

    Field Service Ver. 1.0 Dec. 2007 13. Jam display Troubleshooting 13. Jam display 13.1 Misfeed display • When a media misfeed occurs, a message is displayed on the control panel. PAPER JAM TRAY 1 for help A0DXF4E501DA Display Misfeed processing Misfeed location Action location...

  • Page 185: 13.2 Misfeed Display Resetting Procedure

    13. Jam display Field Service Ver. 1.0 Dec. 2007 13.2 Misfeed display resetting procedure • Open the relevant cover, clear the sheet of misfed media, and close the cover. 13.3 Sensor layout A0DXF4C502DA Exit sensor Registration sensor (PS1)

  • Page 186: 13.4 Solution

    Field Service Ver. 1.0 Dec. 2007 13. Jam display 13.4 Solution 13.4.1 Initial check items • When a media misfeed occurs, first make checks of the following initial check items. Check item Action Does media meet product specifications? • Change media. •...

  • Page 187: Misfeed At Tray1 Media Feed Section

    13. Jam display Field Service Ver. 1.0 Dec. 2007 13.4.2 Misfeed at tray1 media feed section A. Detection timing Type Description • The media blocks the registration sensor at a timing earlier than the predeter- mined time after it has been taken up from tray 1. Detection of tray 1 •...

  • Page 188: Misfeed At Tray 2 Media Feed Section

    Field Service Ver. 1.0 Dec. 2007 13. Jam display 13.4.3 Misfeed at tray 2 media feed section A. Detection timing Type Description Detection of • The media does not reach the registration sensor within the predetermined misfeed at tray 2 period of time after it has been taken up from tray 2.

  • Page 189: Misfeed At Transfer Section

    13. Jam display Field Service Ver. 1.0 Dec. 2007 13.4.4 Misfeed at transfer section A. Detection timing Type Description Detection of • The media does not reach the exit sensor even after the lapse of the predeter- misfeed at transfer mined period of time after it has blocked the registration sensor.

  • Page 190: Misfeed At Fusing/Exit Section

    Field Service Ver. 1.0 Dec. 2007 13. Jam display 13.4.5 Misfeed at fusing/exit section A. Detection timing Type Description • The media does not block the exit sensor even after the lapse of the predeter- mined period of time after it has been taken up. Detection of •...

  • Page 191: 14. Malfunction Code

    14. Malfunction code Field Service Ver. 1.0 Dec. 2007 14. Malfunction code 14.1 Trouble codes (service call) • The printer’s CPU performs a self-diagnostics function that, on detecting a malfunction, gives the corresponding trouble code on the control panel. SERVICE CALL C002 RAM ERROR A0DXF4E503DA 14.1.1...

  • Page 192: 14.2 Resetting A Malfunction

    Field Service Ver. 1.0 Dec. 2007 14. Malfunction code LCD1 LCD2/LCD3 (service (error Item Detection timing call ID) description) Boot ROM error at • Boot ROM error is detected during printer start- C015 BOOT ROM startup Controller ROM error • Lead error of destination setting file is detected C025 (Configuration informa- during the printer starting.

  • Page 193: 14.3 Solution

    14. Malfunction code Field Service Ver. 1.0 Dec. 2007 14.3 Solution 14.3.1 0017: Main motor malfunction Relevant electrical parts Main motor Print control board (PRCB) WIRING DIAGRAM Step Action Location (electri- Control signal cal component) Check the M1 connector for proper connec- ⎯...

  • Page 194: 0300: Polygon Motor Malfunction

    Field Service Ver. 1.0 Dec. 2007 14. Malfunction code 14.3.3 0300: Polygon motor malfunction Relevant electrical parts PH unit Print control board (PRCB) WIRING DIAGRAM Step Action Location (electri- Control signal cal component) Check the cable and connector for proper ⎯...

  • Page 195: C002: Ram Error At Startup (Standard Memory)

    14. Malfunction code Field Service Ver. 1.0 Dec. 2007 14.3.6 C002: RAM error at startup (standard memory) 14.3.7 C003: RAM error at startup (expanded memory) Relevant electrical parts MFP board (MFPB) DIMM (standard/option) WIRING DIAGRAM Step Action Location (electri- Control signal cal component) ⎯...

  • Page 196: C025: Controller Rom Error (Configuration Information Error)

    Field Service Ver. 1.0 Dec. 2007 14. Malfunction code 14.3.10 C025: Controller ROM error (Configuration information error) 14.3.11 C026: Controller ROM error (Access error) 14.3.12 C027: Controller ROM error (Data error) Relevant electrical parts MFP board (MFPB) WIRING DIAGRAM Step Action Location (electri- Control signal...

  • Page 197: C051: Hdd Full Error

    14. Malfunction code Field Service Ver. 1.0 Dec. 2007 14.3.14 C051: HDD full error Relevant electrical parts MFP board (MFPB) Hard disk kit (HDD) WIRING DIAGRAM Step Action Location (electri- Control signal cal component) ⎯ ⎯ Reboot the main body. Delete the job hold in “PROOF/PRINT ⎯...

  • Page 198: C054: Compact Flash Disconnected

    Field Service Ver. 1.0 Dec. 2007 14. Malfunction code 14.3.17 C054: Compact flash disconnected Relevant electrical parts MFP board (MFPB) Compact flash card WIRING DIAGRAM Step Action Location (electri- Control signal cal component) ⎯ ⎯ Reboot the main body. Check the compact flash for proper con- ⎯...

  • Page 199: Ffff: Interface Communication Error

    14. Malfunction code Field Service Ver. 1.0 Dec. 2007 14.3.20 FFFF: Interface Communication error Relevant electrical parts Print control board (PRCB) MFP board (MFPB) WIRING DIAGRAM Step Action Location (electri- Control signal cal component) ⎯ ⎯ Reboot the main body. Check the PRCB connector for proper con- ⎯...

  • Page 200: 15. Image Quality Problems

    Field Service Ver. 1.0 Dec. 2007 15. Image quality problems 15. Image quality problems 15.1 How to identify problematic part • Let the machine produce a test print and determine whether the image problem is attrib- utale to the engine or controller system. See P.146 15.2 Solution 15.2.1...

  • Page 201: Blank Spots

    15. Image quality problems Field Service Ver. 1.0 Dec. 2007 15.2.2 Blank spots A. Typical faulty images A02EF4C523DA B. Troubleshooting procedure Step Section Check item Result Action Replace the media with media Media Is the media damp? that was just unwrapped. Toner cartridge Is the PC drum scratched? Replace the toner cartridge.

  • Page 202: Back Marking

    Field Service Ver. 1.0 Dec. 2007 15. Image quality problems 15.2.3 Back marking A. Typical faulty images A02EF4C530DA B. Troubleshooting procedure Step Section Check item Result Action Is there foreign matter in the Media path Remove the foreign matter. media path? Is the fusing roller dirty or Fuser unit Clean or replace the fuser unit.

  • Page 203: Low Image Density

    15. Image quality problems Field Service Ver. 1.0 Dec. 2007 15.2.4 Low image density A. Typical faulty images ABCDE ABCDE ABCDE ABCDE ABCDE A02EF4C516DA B. Troubleshooting procedure Step Section Check item Result Action Replace the media with media Media Is the media damp? that was just unwrapped.

  • Page 204: Foggy Background

    Field Service Ver. 1.0 Dec. 2007 15. Image quality problems 15.2.5 Foggy background A. Typical faulty images ABCD ABCD ABCD ABCD ABCD A02EF4C510DA B. Troubleshooting procedure Step Section Check item Result Action Is the PC drum scratched? Replace the toner cartridge. Is the developing bias contact ter- Toner cartridge Clean the contact terminal or...

  • Page 205: White Line/Bands In Sub Scan Direction Black Line/Bands In Sub Scan Direction

    15. Image quality problems Field Service Ver. 1.0 Dec. 2007 15.2.6 White line/bands in sub scan direction Black line/bands in sub scan direction A. Typical faulty images A02EF4C507DA B. Troubleshooting procedure Step Section Check item Result Action Media path Is the media path dirty with toner? Clean it.

  • Page 206: White Line/Bands In Main Scan Direction Black Line/Bands In Main Scan Direction

    Field Service Ver. 1.0 Dec. 2007 15. Image quality problems 15.2.7 White line/bands in main scan direction Black line/bands in main scan direction A. Typical faulty Images A02EF4C508DA B. Troubleshooting procedure Step Section Check item Result Action Is the media path dirty with toner? Clean it.

  • Page 207: Offset Image

    15. Image quality problems Field Service Ver. 1.0 Dec. 2007 15.2.8 Offset image A. Typical faulty images A0DXF4C509DA B. Troubleshooting procedure Step Section Check item Result Action Fuser unit Is the fusing roller faulty? Replace the fuser unit. Transfer roller Is the transfer roller faulty? Replace the transfer roller.

  • Page 208: Blurred Image

    Field Service Ver. 1.0 Dec. 2007 15. Image quality problems 15.2.9 Blurred image A. Typical faulty images A02EF4C511DA B. Troubleshooting Procedure Step Section Check item Result Action Is the surface of the PH window is PH unit Clean the PH window. dirty? Toner cartridge Is the outside dirty? Clean.

  • Page 209: Uneven Pitch

    15. Image quality problems Field Service Ver. 1.0 Dec. 2007 15.2.10 Uneven pitch A. Typical faulty images A02EF4C525DA B. Troubleshooting procedure Step Section Check item Result Action Is the toner cartridge installed in Toner cartridge Reinstall. position? Is the PH unit secured in position PH unit Secure it in position.

  • Page 210: Appendix

    Field Service Ver. 1.0 Dec. 2007 16. Parts layout drawing Appendix 16. Parts layout drawing 16.1 Main body [11] [10] A011F5C501DA Registration roller clutch (CL3) Tray2 media feed clutch (CL2) Registration sensor (PS1) Tray2 media size switch Toner near empty sensor Tray1 media size switch Tray1 media empty sensor [10] Main motor (M1)
  • Page 211 16. Parts layout drawing Field Service Ver. 1.0 Dec. 2007 A0DXF5C502DA Fuser unit PH unit Exit motor Face up sensor (PS6) Main power switch (SW1) Media full sensor (PS7)
  • Page 212 Field Service Ver. 1.0 Dec. 2007 16. Parts layout drawing [10] A011F5C517DA Rear cover switch (SW2) Cooling fan motor (FM2) Interlock switch/24V Operation board Fusing cooling fan motor (FM1) DC power supply (DCPU) MFP board (MFPB) Exit motor drive board Print control board (PRCB) [10] Interlock switch/5V...
  • Page 213 16. Parts layout drawing Field Service Ver. 1.0 Dec. 2007 16.2 PF-505 (option) A0FGF5C501DA Media empty sensor (PS1) Media feed motor (M1) Media near empty sensor Media feed clutch (CL1) PC control board (PCCB) Transport clutch (CL2) Media size switch (SW1)
  • Page 214 Field Service Ver. 1.0 Dec. 2007 16. Parts layout drawing 16.3 AD-508 (option) A0FHF5C501DA Cooling fan motor (FM1) Transport motor (M1) AD control board (ADCB) Transport sensor (PS1) Duplex cover switch...
  • Page 215 16. Parts layout drawing Field Service Ver. 1.0 Dec. 2007 16.4 SF-603 (option) A0FJF5C500DA Offset tray exit sensor (PS1) Shift motor (M2) Offset tray rear cover switch (SW1) Exit tray route change solenoid (SD1) OCT control board (OCTCB) Transport motor (M1)
  • Page 216 Field Service Ver. 1.0 Dec. 2007 17. Connector layout drawing 17. Connector layout drawing Description ➀ Number of pin Possible to confirm by removing external cover. Not possible to confirm by removing external cover. [13] [12] [11] [10] A011F5C504DA CN No. Location CN No.

  • Page 217: 18. Wiring Diagram

    18. Wiring diagram Field Service Ver. 1.0 Dec. 2007 18. Wiring diagram 18.1 Main body 18.1.1 Overall wiring diagram Print Section 6 control Media full P/J290 P/J29 board sensor (PS7) Section 1 (PRCB) Face up P/J291 sensor (PS6) Control P/J28 P/J280 panel MFP board...

  • Page 218: Section 1: Interlock Switch/24V, Rear Cover Switch, Main Motor, Cooling Fan Motor, Exit Motor

    Field Service Ver. 1.0 Dec. 2007 18. Wiring diagram 18.1.2 Section 1: Interlock switch/24V, rear cover switch, main motor, cooling fan motor, exit motor DC power Print control supply (DCPU) board (PRCB) P/J11 P/J41 PRCB STBY 24V DC Power Save 1 Supply Power Save 2 P/J45...
  • Page 219 18. Wiring diagram Field Service Ver. 1.0 Dec. 2007 Signal line name Description /HEAT ON AC power-supply control signal for heater rod. Low: ON/High: OFF M1 ON Control signal for main motor (M1). M1 ALM Monitor signal for main motor (M1). Signal indicating that the rear cover is open.

  • Page 220: Section 2: Fuser Unit, Main Power Switch

    Field Service Ver. 1.0 Dec. 2007 18. Wiring diagram 18.1.3 Section 2: Fuser unit, main power switch Fuser unit DC power supply (DCPU) P/J46 P/J4647 P/J4249 STS 2 Pullup 3.3V / EXIT P/J4248 1 2 3 STS 1 P/J4247 (Secondary) Exit sensor (Secondary) P.ROLL...

  • Page 221: Section 3: Toner Cartridge, Transfer Roller

    18. Wiring diagram Field Service Ver. 1.0 Dec. 2007 18.1.4 Section 3: Toner cartridge, transfer roller Print control board (PRCB) Toner cartridge Developing roller Charge roller Drum Charge neutralizing plate P/J 310 P/J 31 Transfer roller P/J15 P/J150 A0DXF5C510DA Signal line name Description Output from PRCB to developing roller (development bias).
  • Page 222 Field Service Ver. 1.0 Dec. 2007 18. Wiring diagram 18.1.5 Section 4: Media feed section, fusing cooling fan motor Print control board (PRCB) P/J1821 P/J18 P/J180 SW 4 SW 3 Tray1 media size switch SW 2 SW 1 P/J210 SW 4 Tray2 media size switch P/J26...
  • Page 223 18. Wiring diagram Field Service Ver. 1.0 Dec. 2007 Signal line name Description Signal from tray2 near empty sensor (PS4). This signal goes Low PS4 ON when light is received. Signal from tray2 media empty sensor (PS3). This signal goes Low PS3 ON when light is received.
  • Page 224 Field Service Ver. 1.0 Dec. 2007 18. Wiring diagram 18.1.6 Section 5: PH unit, upper cover switch, interlock switch/5V P/J141 P/J142 Interlock N.C. N.C. N.C. N.C. switch/5V Print control board (PRCB) P/J14 5V DC /SOS /PCONT 1 Vref MO/DET-OUT /PCONT2 /LDENB P/J17 XPDATA 2+...

  • Page 225: Section 6: Media Full Sensor, Face Up Sensor

    18. Wiring diagram Field Service Ver. 1.0 Dec. 2007 Signal line name Description Sensor motor control signal for turning ON/OFF polygon motor. /POLYGONMOT ON Low: ON / High: OFF /POLYGONMOT CLK Clock signal to polygon motor. 18.1.7 Section 6: Media full sensor, face up sensor Print control P/J29 P/J290...

  • Page 226: 18.2 Options

    Field Service Ver. 1.0 Dec. 2007 18. Wiring diagram 18.2 Options 18.2.1 PF-505 PC control board Print control (PCCB) board (PRCB) Media size P/J20 P/J83 P/J2083 P/J80 P/J800 P/J801 P/J802 switch (SW1) 24V DC SW 4 SW 3 24V DC SW 2 SW 1 3.3V DC...
  • Page 227 18. Wiring diagram Field Service Ver. 1.0 Dec. 2007 18.2.2 AD-508 AD control board Print control board (ADCB) (PRCB) P/J27 P/J2750 P/J50 P/J54 Cooling fan 24V DC motor (FM1) 24V DC 24V RTN FAN ALARM 24V DC Transport sensor 3.3V DC (PS1) P/J53 P/J530...
  • Page 228 Field Service Ver. 1.0 Dec. 2007 18. Wiring diagram 18.2.3 SF-603 Print control Offset tray board P/J71 P/J710 P/J30 P/J3070 P/J70 control board Transport 24V DC (PRCB) 24V DC (OTCB) motor (M1) 24V DC 3.3V DC P/J72 N.C. Offset motor 24V DC (M2) N.C.
  • Page 229 18. Wiring diagram Field Service Ver. 1.0 Dec. 2007 Blank Page...
  • Page 230 SERVICE MANUAL FIELD SERVICE 2007.12 Ver. 1.0...
  • Page 231 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 232 Field Service Ver. 1.0 Dec. 2007 CONTENTS PF-505 General Product specifications ..................... 1 Maintenance Periodic check ......................3 Maintenance procedure (periodic parts check) ............ 3 2.1.1 Replacing the feed roller assy and pick-up roller assy ........3 2.1.2 Replacing the separation roller assy ............. 4 Other ........................
  • Page 233 Field Service Ver. 1.0 Dec. 2007 Blank Page...

  • Page 234: General

    Field Service Ver. 1.0 Dec. 2007 1. Product specifications General Product specifications A. Type Name Add-on 550-sheet media feed cassette Type Front-loading type Installation Desk type Document Alignment Center B. Media Letter/Legal/Statement/Executive/A4/A5/A6/B5 (JIS)/B6/Folio/SP Folio/ Foolscap/UK Quarto/Government Letter/Government Legal/16K/Kai 16/Kai 32/ Japanese Postcard/Japanese Postcard-D/B5 (ISO)/Envelope #10/Envelope DL/Envelope C6/Envelope Chou #3/Envelope Monarch/Envelope You #4/Cus- Media size *1...
  • Page 235 1. Product specifications Field Service Ver. 1.0 Dec. 2007 C. Machine specifications 421.8 mm (W) × 451.6 mm (D) × 143.0 mm (H) Dimensions 16.5 inch (W) × 17.75 inch (D) × 5.75 inch (H) Weight Approx. 8.42 kg (18.5 lb) NOTE •...

  • Page 236: Maintenance

    Field Service Ver. 1.0 Dec. 2007 2. Periodic check Maintenance Periodic check Maintenance procedure (periodic parts check) 2.1.1 Replacing the feed roller assy and pick-up roller assy A. Periodically replaced parts/cycle • Feed roller assy: Every 200,000 prints • Pick-up roller assy: Every 200,000 prints B.

  • Page 237: Replacing The Separation Roller Assy

    2. Periodic check Field Service Ver. 1.0 Dec. 2007 2.1.2 Replacing the separation roller assy A. Periodically replaced parts/cycle • Separation roller assy: Every 200,000 prints B. Replacing procedure 1. Slide out the tray from the lower feeder unit. A0FGF2C001DA 2.

  • Page 238: Other

    Field Service Ver. 1.0 Dec. 2007 3. Other Other Disassembly/adjustment prohibited items A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws. • The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation.

  • Page 239: Disassembly/Assembly List (Other Parts)

    3. Other Field Service Ver. 1.0 Dec. 2007 Disassembly/assembly list (other parts) A. Disassembly/assembly parts list Section Part name Ref. page Unit Lower Feeder Unit Exterior parts Rear cover PC control board (PCCB) Boards Media size switch (SW1) Motor Media feed motor (M1) P.10 Media feed clutch (CL1) P.12...
  • Page 240 Field Service Ver. 1.0 Dec. 2007 3. Other Disassembly/assembly procedure 3.3.1 Lower Feeder Unit 1. Remove all trays [1]. A0FGF2C502DA 2. Remove two fixing pieces [1] from the back of the main body. A0FGF2C503DA 3. Remove two fixing pieces [1] from where the trays are slid into.

  • Page 241: Rear Cover

    3. Other Field Service Ver. 1.0 Dec. 2007 4. Raise the main body and remove the lower feeder unit [1]. A0FGF2C505DA 3.3.2 Rear cover 1. Remove the Lower Feeder Unit. See P.7 2. Remove five screws [1], and remove the rear cover [2]. A0FGF2C002DA...

  • Page 242: Pc Control Board (Pccb)

    Field Service Ver. 1.0 Dec. 2007 3. Other 3.3.3 PC control board (PCCB) 1. Remove the Lower Feeder Unit. See P.7 2. Remove the screw [1]. 3. Raise the part [3] on the right plate cover [2] a little in the direction of the arrow to detach the part from the boss.

  • Page 243: Media Feed Motor (M1)

    3. Other Field Service Ver. 1.0 Dec. 2007 3. Remove two screws [1], disconnect the connector [2], and detach the media size switch [4] from two bosses [3]. A0FGF2C509DA 3.3.5 Media feed motor (M1) 1. Remove the Lower Feeder Unit. See P.7 2.
  • Page 244 Field Service Ver. 1.0 Dec. 2007 3. Other 5. Remove two screws [1], and remove the earth plate [2]. 6. Raise the part [4] on the left plate cover [3] a little in the direction of the arrow to detach the part from the boss.

  • Page 245: Media Feed Clutch (Cl1)

    3. Other Field Service Ver. 1.0 Dec. 2007 3.3.6 Media feed clutch (CL1) 1. Remove the Lower Feeder Unit. See P.7 2. Remove the rear cover. See P.8 3. Disconnect three connectors [1] and remove the harness from four wire saddles [2].
  • Page 246 Field Service Ver. 1.0 Dec. 2007 3. Other 3.3.7 Transport clutch (CL2) 1. Remove the Lower Feeder Unit. See P.7 2. Remove the rear cover. See P.8 3. Disconnect three connectors [1] and remove the harness from four wire saddles [2]. A0FGF2C004DA 4.

  • Page 247: Cleaning Procedure

    3. Other Field Service Ver. 1.0 Dec. 2007 Cleaning procedure NOTE • The alcohol used in this cleaning procedure is isopropyl alcohol. 3.4.1 Feed roller and pick-up roller 1. Remove the lower feeder unit. See P.7 2. Using a cleaning pad dampened with alcohol, wipe the feed roller [1] and pick-up roller [2].

  • Page 248: Troubleshooting

    Field Service Ver. 1.0 Dec. 2007 4. Jam display Troubleshooting Jam display Misfeed display • When a media misfeed occurs, a message is displayed on the control panel. PAPER JAM TRAY3 for help A0FGF4E500DA Display Misfeed location Misfeed clearing location Ref. page LCD1 LCD2 TRAY3...

  • Page 249: Sensor Layout

    4. Jam display Field Service Ver. 1.0 Dec. 2007 Sensor layout • For a system equipped with a lower feeder unit. A0FGF4C501DA Exit sensor Registration sensor (PS1)

  • Page 250: Solution

    Field Service Ver. 1.0 Dec. 2007 4. Jam display Solution 4.4.1 Initial check items • When a media misfeed occurs, first check the following initial check items. Check Item Action Does the media meet product specifications? Change the media. Change the media. Is the media curled, wavy, or damp.

  • Page 251: Misfeed At The Tray3 Media Feed Section

    4. Jam display Field Service Ver. 1.0 Dec. 2007 4.4.2 Misfeed at the tray3 media feed section A. Detection timing Type Description Detection of mis- The leading edge of media does not block the registration sensor (PS1) after the feed at tray 3 media lapse of a predetermined period of time after the media is fed from the tray 3.

  • Page 252: Misfeed At The Tray 4 Media Feed Section

    Field Service Ver. 1.0 Dec. 2007 4. Jam display 4.4.3 Misfeed at the tray 4 media feed section A. Detection timing Type Description Detection of mis- The leading edge of media does not block the registration sensor (PS1) after the feed at tray 4 media lapse of a predetermined period of time after the media is fed from the tray 4.
  • Page 253 4. Jam display Field Service Ver. 1.0 Dec. 2007 Blank Page...
  • Page 254 SERVICE MANUAL FIELD SERVICE 2007.12 Ver. 1.0...
  • Page 255 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 256 Field Service Ver. 1.0 Dec. 2007 CONTENTS AD-508 General Product specifications ..................... 1 Maintenance Periodical check ...................... 3 Maintenance procedure (Periodical check parts) ..........3 Other ........................4 Disassembly/adjustment prohibited items ............4 Disassembly/assembly list (other parts) ............... 5 3.2.1 Disassembly/assembly parts list ..............
  • Page 257 Field Service Ver. 1.0 Dec. 2007 Blank Page...

  • Page 258: General

    Field Service Ver. 1.0 Dec. 2007 1. Product specifications General Product specifications A. Type Name Duplex Installation Mounted on the right side Reversing system Exit roller switchback Document alignment Center B. Media Letter/Legal/Executive/A4/A5/A6/B5 (JIS)/B6/Folio/SP Folio/Foolscap/UK Media size Quarto/Government Letter/Government Legal/16K/Kai 16/Kai 32/Japanese Postcard/Japanese Postcard-D/B5 (ISO)/Custom size C.
  • Page 259 1. Product specifications Field Service Ver. 1.0 Dec. 2007 Blank Page...

  • Page 260: Maintenance

    Field Service Ver. 1.0 Dec. 2007 2. Periodical check Maintenance Periodical check Maintenance procedure (Periodical check parts) • Periodically replaced parts are not employed.

  • Page 261: Other

    3. Other Field Service Ver. 1.0 Dec. 2007 Other Disassembly/adjustment prohibited items A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws. • The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation.
  • Page 262 Field Service Ver. 1.0 Dec. 2007 3. Other Disassembly/assembly list (other parts) 3.2.1 Disassembly/assembly parts list Section Part name Ref. page Unit Duplex unit Right cover Exterior parts Left cover Top cover Board and etc. AD control board (ADCB) Transport motor (M1) Others Cooling fan motor (FM1) P.10...

  • Page 263: Disassembly/Assembly Procedure

    3. Other Field Service Ver. 1.0 Dec. 2007 Disassembly/assembly procedure 3.3.1 Duplex unit 1. Loosen two screws [1]. A0FHF2C500DA 2. Raise the lever [1] and remove the duplex unit [2]. A0FHF2C501DA NOTE • Fit the left and right bottom claws [1] into the holes to reinstall the duplex unit.

  • Page 264: Right Cover

    Field Service Ver. 1.0 Dec. 2007 3. Other 3.3.2 Right cover 1. Remove the duplex unit. See P.6 2. Remove three screws [1], and the right cover [2]. A0FHF2C504DA 3.3.3 Left cover 1. Remove the duplex unit. See P.6 2. Remove two screws [1], and remove the left cover [2].

  • Page 265: Top Cover

    3. Other Field Service Ver. 1.0 Dec. 2007 3.3.4 Top cover 1. Remove the duplex unit. See P.6 2. Remove the left cover. See P.7 3. Remove the screw [1], and remove the top cover [2]. A0FHF2C506DA 3.3.5 AD control board (ADCB) 1.
  • Page 266 Field Service Ver. 1.0 Dec. 2007 3. Other 3.3.6 Transport motor (M1) 1. Remove the duplex unit. See P.6 2. Remove the AD control board. See P.8 3. Remove the screw [1], and remove the ground wire [2]. 4. Remove three screws [3] and the spring [4], and remove the transport motor assy [5].

  • Page 267: Cooling Fan Motor (Fm1)

    3. Other Field Service Ver. 1.0 Dec. 2007 3.3.7 Cooling fan motor (FM1) 1. Remove the duplex unit. See P.6 2. Remove the left cover. See P.7 3. Remove the top cover. See P.8 4. Remove four screws [1], and remove the transport roll assy [2].
  • Page 268 Field Service Ver. 1.0 Dec. 2007 3. Other 5. Remove two screws [1] and discon- nect the connector [2], and remove the cooling fan motor [3]. A0FHF2C005DA...

  • Page 269: Cleaning Procedure

    3. Other Field Service Ver. 1.0 Dec. 2007 Cleaning procedure NOTE • The alcohol used in this cleaning procedure is isopropyl alcohol. 3.4.1 Transport rollers 1. Raise the lever [1] and open the duplex cover [2]. A0FHF2C501DA 2. Using a cleaning pad dampened with alcohol, wipe the transport rollers.

  • Page 270: Troubleshooting

    Field Service Ver. 1.0 Dec. 2007 4. Jam display Troubleshooting Jam display Misfeed display • When a media misfeed occurs, a message is displayed on the control panel. PAPER JAM DUPLEX1 for help A0FHF4E500DA Display Misfeed clearing Misfeed location Ref. page location LCD1 LCD2...

  • Page 271: Sensor Layout

    4. Jam display Field Service Ver. 1.0 Dec. 2007 Sensor layout A0FHF4C501DA Exit sensor Transport sensor (PS1) Registration sensor (PS1)

  • Page 272: Solution

    Field Service Ver. 1.0 Dec. 2007 4. Jam display Solution 4.4.1 Initial check items • When a media misfeed occurs, first make checks of the following initial check items. Check Item Action Does media meet product specifications? Change media. Change media. Is media curled, wavy, or damp.

  • Page 273: Misfeed At Duplex Option Media Feed Section

    4. Jam display Field Service Ver. 1.0 Dec. 2007 4.4.2 Misfeed at duplex option media feed section A. Detection timing Type Description Detection of mis- • Media does not turn ON the transport sensor (PS1) after the lapse of a prede- feed at duplex termined period of time after the media is fed.

  • Page 274: Misfeed At Duplex Option Media Transport Section

    Field Service Ver. 1.0 Dec. 2007 4. Jam display 4.4.3 Misfeed at duplex option media transport section A. Detection timing Type Description Media turns ON the registration sensor (PS1) before the lapse of a predetermined Detection of mis- period of time after the media turns ON the transport sensor (PS1). feed at duplex option media trans- Media does not turn ON the registration sensor (PS1) after the lapse of a prede-...
  • Page 275 4. Jam display Field Service Ver. 1.0 Dec. 2007 Blank Page...
  • Page 276 SERVICE MANUAL FIELD SERVICE 2007.12 Ver. 1.0...
  • Page 277 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 278 Field Service Ver. 1.0 Dec. 2007 CONTENTS SF-603 General Product specifications ..................... 1 Maintenance Periodical check ...................... 3 Maintenance procedure (Periodical check parts) ..........3 Other ........................4 Disassembly/adjustment prohibited items ............4 Disassembly/assembly list (other parts) ............... 5 3.2.1 Disassembly/assembly parts list ..............
  • Page 279 Field Service Ver. 1.0 Dec. 2007 Blank Page...

  • Page 280: General

    Field Service Ver. 1.0 Dec. 2007 1. Product specifications General Product specifications A. Type Name Offset tray Installation Install at the top section of the printer Document alignment Center Media ejection system Face down B. Functions Modes Offset, Job separation C.
  • Page 281 1. Product specifications Field Service Ver. 1.0 Dec. 2007 Blank Page...

  • Page 282: Maintenance

    Field Service Ver. 1.0 Dec. 2007 2. Periodical check Maintenance Periodical check Maintenance procedure (Periodical check parts) • Periodically replaced parts are not employed.

  • Page 283: Other

    3. Other Field Service Ver. 1.0 Dec. 2007 Other Disassembly/adjustment prohibited items A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws. • The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation.
  • Page 284 Field Service Ver. 1.0 Dec. 2007 3. Other Disassembly/assembly list (other parts) 3.2.1 Disassembly/assembly parts list Section Part name Ref. page Unit Offset tray Offset tray cover Exterior parts Top cover Front cover Board and etc. Offset tray control board (OTCB) Transport motor (M1) Others Offset motor (M2)

  • Page 285: Disassembly/Assembly Procedure

    3. Other Field Service Ver. 1.0 Dec. 2007 Disassembly/assembly procedure 3.3.1 Offset tray 1. Loosen two screws [1]. A0FJF2C501DA 2. Unlock two claws [1] and remove the offset tray [2]. A0FJF2C503DA...

  • Page 286: Offset Tray Cover

    Field Service Ver. 1.0 Dec. 2007 3. Other 3.3.2 Offset tray cover 1. Unlock the boss [1] and remove the offset tray cover [2] by moving it in the direction of the arrow. A0FJF2C005DA 3.3.3 Top cover 1. Remove two flappers [1]. A0FJF2C001DA 2.

  • Page 287: Front Cover

    3. Other Field Service Ver. 1.0 Dec. 2007 3.3.4 Front cover 1. Remove the top cover. See P.7 2. Remove three screws [1], and remove the front cover [2]. A0FJF2C506DA 3.3.5 Offset tray control board (OTCB) 1. Remove the top cover. See P.7 2.

  • Page 288: Transport Motor (M1)

    Field Service Ver. 1.0 Dec. 2007 3. Other 4. Remove the screw [1], and remove the offset tray control board [2]. A0FJF2C004DA 3.3.6 Transport motor (M1) 1. Remove the top cover. See P.7 2. Disconnect the connector [1] and remove two screws [2], and remove the transport motor [3].

  • Page 289: Exit Tray Route Change Solenoid (Sd1)

    3. Other Field Service Ver. 1.0 Dec. 2007 3.3.8 Exit tray route change solenoid (SD1) 1. Remove the top cover. See P.7 2. Remove the front cover. See P.8 3. Remove the offset tray control board. See P.8 4. Remove the offset motor. See P.9 5.

  • Page 290: Cleaning Procedure

    Field Service Ver. 1.0 Dec. 2007 3. Other Cleaning procedure NOTE • The alcohol used in this cleaning procedure is isopropyl alcohol. 3.4.1 Media feed rollers 1. Open the offset tray cover [1]. A0FJF2C500DA 2. Using a cleaning pad dampened with alcohol, wipe the media feed rollers.
  • Page 291 3. Other Field Service Ver. 1.0 Dec. 2007 Blank Page...

  • Page 292: Troubleshooting

    Field Service Ver. 1.0 Dec. 2007 4. Jam display Troubleshooting Jam display Misfeed display • When a media misfeed occurs, a message is displayed on the control panel. PAPER JAM SUB EXIT for help A0FJF4E500DA Display Misfeed location Misfeed clearing location Ref. page LCD1 LCD2 PAPER JAM SUB EXIT...

  • Page 293: Sensor Layout

    4. Jam display Field Service Ver. 1.0 Dec. 2007 Sensor layout A0FJF4C501DA Exit sensor Offset tray exit sensor (PS1)

  • Page 294: Solution

    Field Service Ver. 1.0 Dec. 2007 4. Jam display Solution 4.4.1 Initial check items • When a media misfeed occurs, first make checks of the following initial check items. Check Item Action Does media meet product specifications? Change media. Change media. Is media curled, wavy, or damp.

  • Page 295: Misfeed At Offset Tray Media Transport Section

    4. Jam display Field Service Ver. 1.0 Dec. 2007 4.4.2 Misfeed at offset tray media transport section A. Detection timing Type Description Media does not turn ON the offset tray exit sensor (PS1) after the lapse of a pre- determined period of time after the media turns ON the exit sensor located in the Transport section main body.
  • Page 296 © 2007 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. © 2007 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Printed in Japan Printed in Japan Use of this manual should be strictly supervised to Use of this manual should be strictly supervised to DDA0DX-B-FE1 DDA0DX-B-FE1 avoid disclosure of confidential information.
  • Page 297 SERVICE MANUAL THEORY OF OPERATION 2007.12 2007.12 Ver. 1.0 Ver. 1.0...
  • Page 298 WARNING INDICATIONS ON THE MACHINE ............S-18 MEASURES TO TAKE IN CASE OF AN ACCIDENT ............S-19 Composition of the service manual ................. C-1 Notation of the service manual ..................C-2 bizhub 40P Main body Outline ..........................1 Composition/Operation ....................9 AD-508 Outline ..........................
  • Page 299 Blank Page...

  • Page 300: Safety And Important Warning Items

    IMPORTANT NOTICE Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to the product, KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians.

  • Page 301: Safety Warnings

    [1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. KONICA MINOLTA brand products are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
  • Page 302 SAFETY AND IMPORTANT WARNING ITEMS [2] POWER PLUG SELECTION In some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or power cord set in order to connect the product to the supply.
  • Page 303 SAFETY AND IMPORTANT WARNING ITEMS [3] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE KONICA MINOLTA brand products are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engi- neer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure.
  • Page 304 SAFETY AND IMPORTANT WARNING ITEMS Power Plug and Cord WARNING • When using the power cord set (inlet type) that came with this product, make sure the connector is securely inserted in the inlet of the product. When securing measure is provided, secure the cord with the fixture properly.
  • Page 305 SAFETY AND IMPORTANT WARNING ITEMS Wiring WARNING • Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists. • When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire.
  • Page 306 SAFETY AND IMPORTANT WARNING ITEMS Ventilation CAUTION • The product generates ozone gas during operation, but it will not be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a.
  • Page 307 SAFETY AND IMPORTANT WARNING ITEMS Work Performed with the Product Powered On WARNING • Take every care when making adjustments or performing an operation check with the product powered. If you make adjustments or perform an operation check with the external cover detached, you may touch live or high-voltage parts or you may be caught in moving gears or the timing belt, leading to a risk of injury.
  • Page 308 SAFETY AND IMPORTANT WARNING ITEMS Safety Checkpoints WARNING • Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. • Before disassembling or adjusting the write unit (P/H unit) incorporating a laser, make sure that the power cord has been disconnected.
  • Page 309 SAFETY AND IMPORTANT WARNING ITEMS Safety Checkpoints WARNING • Make sure that all screws, components, wiring, connec- tors, etc. that were removed for safety check and mainte- nance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of product trouble, electric shock, and fire exists.
  • Page 310 SAFETY AND IMPORTANT WARNING ITEMS Handling of Service Materials CAUTION • Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists. •...
  • Page 311 SAFETY AND IMPORTANT WARNING ITEMS [4] Used Batteries Precautions ALL Areas CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. Germany VORSICHT! Explosionsgefahr bei unsachgemäßem Austausch der Batterie.
  • Page 312 SAFETY AND IMPORTANT WARNING ITEMS [5] Laser Safety • This is a digital machine certified as a Class 1 laser product. There is no possibility of danger from a laser, provided the machine is serviced according to the instruction in this manual.
  • Page 313 SAFETY AND IMPORTANT WARNING ITEMS U.S.A., Canada (CDRH Regulation) • This machine is certified as a Class 1 Laser product under Radiation Performance Stan- dard according to the Food, Drug and Cosmetic Act of 1990. Compliance is mandatory for Laser products marketed in the United States and is reported to the Center for Devices and Radiological Health (CDRH) of the U.S.
  • Page 314 SAFETY AND IMPORTANT WARNING ITEMS Finland, Sweden LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT VAROITUS! • Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saat- taa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle laser- säteilylle. puolijohdelaser Laserdiodin suurin teho 10 mW aallonpituus 775-800 nm VARNING!
  • Page 315 SAFETY AND IMPORTANT WARNING ITEMS Laser Safety Label • A laser safety label is attached to the inside of the machine as shown below. A0DXP0C502DA Laser Caution Label • A laser caution label is attached to the outside of the machine as shown below. A0DXP0C501DA S-16...
  • Page 316 SAFETY AND IMPORTANT WARNING ITEMS PRECAUTIONS FOR HANDLING THE LASER EQUIPMENT • When laser protective goggles are to be used, select ones with a lens conforming to the above specifications. • When a disassembly job needs to be performed in the laser beam path, such as when working around the printerhead and PC drum, be sure first to turn the printer OFF.

  • Page 317: Warning Indications On The Machine

    SAFETY AND IMPORTANT WARNING ITEMS WARNING INDICATIONS ON THE MACHINE Caution labels shown are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock. High voltage •...

  • Page 318: Measures To Take In Case Of An Accident

    MEASURES TO TAKE IN CASE OF AN ACCIDENT MEASURES TO TAKE IN CASE OF AN ACCIDENT 1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage.
  • Page 319 MEASURES TO TAKE IN CASE OF AN ACCIDENT Blank Page S-20...

  • Page 320: Composition Of The Service Manual

    Composition of the service manual This service manual consists of Theory of Operation section and Field Service section to explain the main machine and its corresponding options. Theory of Operation section gives, as information for the CE to get a full understanding of the product, a rough outline of the object and role of each function, the relationship between the electrical system and the mechanical system, and the timing of operation of each part.

  • Page 321: Notation Of The Service Manual

    Notation of the service manual A. Product name In this manual, each of the products is described as follows: (1) bizhub 40P Main body (2) Microsoft Windows 95: Windows 95 Microsoft Windows 98: Windows 98 Microsoft Windows Me: Windows Me Microsoft Windows NT 4.0:...
  • Page 322 SERVICE MANUAL THEORY OF OPERATION Main body 2007.12 Ver. 1.0...
  • Page 323 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 324 Theory of operation Ver. 1.0 Dec. 2007 CONTENTS bizhub 40P Main body Outline System configuration....................1 Product specifications ..................... 2 Section configuration....................5 Media path ......................6 Image creation process ................... 7 Composition/Operation Overall composition....................9 Overall process..................... 9 Paper Transport Path ..................10 Driving Force Transmission Path ................
  • Page 325 Theory of operation Ver. 1.0 Dec. 2007 Operation......................22 9.3.1 Paper Cassette ................... 22 9.3.2 Paper feeder ....................23 9.3.3 Control of Paper Size.................. 24 Fusing section....................... 25 10.1 Composition ....................... 25 10.2 Drive ........................26 10.3 Operation......................27 10.3.1 Overview.....................

  • Page 326: Outline

    Theory of operation Ver. 1.0 Dec. 2007 1. System configuration Outline System configuration System front view A0DXF1C502DA Main body Hard disk kit HD-512 Offset tray SF-603 DIMM (128 MB) EM-313 Face up tray *1 DIMM (256 MB) EM-313 Duplex AD-508 Lower feeder unit PF-505 CF adapter MK-717 *1: Standard equipment...

  • Page 327: Product Specifications

    2. Product specifications Theory of operation Ver. 1.0 Dec. 2007 Product specifications A. Type Type Desktop A4 laser beam printer Printing system Semiconductor laser beam scanning system Exposure system Laser diode and polygon mirror scanning PC drum type OPC (organic photo conductor) Toner cartridge type The toner cartridge contains an OPC drum, a developing roller and blade, a primary charge roller, a drum cleaner, consumable memory device and the...
  • Page 328 Theory of operation Ver. 1.0 Dec. 2007 2. Product specifications Media types • Plain paper 68 to 105 g/m ; 18.13 to 28 lb • Recycled paper 68 to 105 g/m ; 18.13 to 28 lb • OHP transparencies • Envelopes •...
  • Page 329 2. Product specifications Theory of operation Ver. 1.0 Dec. 2007 D. Machine specifications Power requirements AC 110 to 127 V, -10 % +6 % (AC 120 V -10 % +10 %: only US/Canada) Voltage: AC 220 to 240 V, -10 % +10 % Frequency: 50 to 60 Hz ±...

  • Page 330: Section Configuration

    Theory of operation Ver. 1.0 Dec. 2007 3. Section configuration Section configuration Exit section Fusing section Toner cartridge PH unit section Transfer section Tray1 Tray2 A0DXT1C501AA...

  • Page 331: Media Path

    4. Media path Theory of operation Ver. 1.0 Dec. 2007 Media path A0DXT1C502AA...

  • Page 332: Image Creation Process

    Theory of operation Ver. 1.0 Dec. 2007 5. Image creation process Image creation process Paper Feeding 1. Charging 3. Development 2. Exposure 4. Transfer 6. Fixing 5. Separation Print out 7. Cleaning Next print cycle : Flow of paper : Transfer process Charging •...
  • Page 333 5. Image creation process Theory of operation Ver. 1.0 Dec. 2007 Blank Page...

  • Page 334: Composition/Operation

    Theory of operation Ver. 1.0 Dec. 2007 6. Overall composition Composition/Operation Overall composition Overall process • Main components directly associated with the print process and transport of the paper are shown in the following figure. Heat roller Pressure roller Fuser unit Charge roller Charge Neutralizing Plate Transfer roller...

  • Page 335: Transfer Roller

    6. Overall composition Theory of operation Ver. 1.0 Dec. 2007 Paper Transport Path Option Lower Feeder Unit Option Lower Feeder Unit Tray4 Tray2 Tray3 Tray1 Option Lower Feeder Unit Option Lower Feeder Unit Pick-up roller Pick-up roller Pick-up roller Tray4 Tray2 Tray1 Tray3...

  • Page 336: Driving Force Transmission Path

    Theory of operation Ver. 1.0 Dec. 2007 6. Overall composition Driving Force Transmission Path 6.3.1 Main motor • The rotating force of the main motor is transmitted via gears in the gear assy and via the gear assy to components that need mechanical driving force as shown in the following flow.

  • Page 337: Exit Motor

    6. Overall composition Theory of operation Ver. 1.0 Dec. 2007 6.3.2 Exit motor • The rotating force of the exit motor is transmitted via various gears to components that need mechanical driving force as shown in the following flow. Exit motor Some drive gears Face up tray exit roller Exit roller...

  • Page 338: Write Section (Ph Section)

    Theory of operation Ver. 1.0 Dec. 2007 7. Write section (PH section) Write section (PH section) Composition A0DXT2C529AA A0DXT2C502AA SOS board LD Assembly Polygon motor Assembly A0DXT2E503AA...

  • Page 339: Operation

    7. Write section (PH section) Theory of operation Ver. 1.0 Dec. 2007 Operation 7.2.1 Overview • The PH unit scans the surface of the drum with a laser beam. The PH unit consists of the following three components, i.e., LD (Laser Diode) Assembly, Polygon motor assy, and SOS board.

  • Page 340: Scan Operation

    Theory of operation Ver. 1.0 Dec. 2007 7. Write section (PH section) 7.2.5 Scan operation • When the laser beam is scanned across the drum surface from one end to the other while turning ON and OFF the beam, one line of latent image is created. If the scanning by the laser beam is repeated while rotating the drum, a two-dimensional image is cre- ated.

  • Page 341: Warm-Up Of Ph Unit

    7. Write section (PH section) Theory of operation Ver. 1.0 Dec. 2007 7.2.7 Warm-up of PH unit • The Polygon motor rotates simultaneously with the warm-up of the PH unit. The SOS signal is sampled at intervals of 100 ms. If the obtained value is shorter than the Ready reference value three consecutive times, the warm-up of the PH unit is ended (The Poly- gon motor is rotating at a constant speed).

  • Page 342: Toner Cartridge Section

    Theory of operation Ver. 1.0 Dec. 2007 8. Toner cartridge section Toner cartridge section Composition A0DXT2C530AA A0DXT2C514AA Transfer roller unit Toner cartridge A0DXT2E515AA...

  • Page 343: Drive

    8. Toner cartridge section Theory of operation Ver. 1.0 Dec. 2007 Drive Link lever Gear assy housing Gear assy plate Main motor A0DXT2E516AA Toner cartridge Main motor A0DXT2E508AA...

  • Page 344: Transfer Roller Assy

    Theory of operation Ver. 1.0 Dec. 2007 8. Toner cartridge section Operation 8.3.1 Overview • The toner cartridge is also known as CRU (Customer Replaceable Unit), and is made up of the following five components. A. Drum • This is a cylinder of aluminum and coated with a photoconductive material. Because of this photoconductive coating layer, electric charges are retained on the surface in the dark, and electrical conduction occurs when exposed to light.

  • Page 345: Media Feed Section (Tray 1 / Tray 2)

    9. Media feed section (Tray 1 / Tray 2) Theory of operation Ver. 1.0 Dec. 2007 Media feed section (Tray 1 / Tray 2) Composition A0DXT2C531AA A0DXT2E518AA <Tray 1> Media pressure plate Media guide (width) Lock lever Stopper Media guide (width) Lock tab Media guide (length) A0DXT2E519AA...

  • Page 346: Tray 2 Media Feed

    Theory of operation Ver. 1.0 Dec. 2007 9. Media feed section (Tray 1 / Tray 2) Drive Registration roll Tray1 feed roller Registration sensor Registration roller Registration roller clutch Tray1 media feed clutch Tray1 media Tray1 media size switch empty sensor Tray2 media Actuator for size switch...

  • Page 347: Operation

    9. Media feed section (Tray 1 / Tray 2) Theory of operation Ver. 1.0 Dec. 2007 Operation 9.3.1 Paper Cassette A. Setting the media longer than A4 • If the paper is smaller than A4, adjust the media guide (width) and media guide (length) on the paper cassette to match the size.

  • Page 348: Paper Feeder

    Theory of operation Ver. 1.0 Dec. 2007 9. Media feed section (Tray 1 / Tray 2) D. Media guide (length) • This can be adjusted to different paper sizes by making a forward or backward adjust- ment. This makes contact with the rear end of the paper, and holds it in position in the forward and rearward directions.

  • Page 349: Control Of Paper Size

    9. Media feed section (Tray 1 / Tray 2) Theory of operation Ver. 1.0 Dec. 2007 B. Size Switch • A switch for setting the size of paper supplied from each Paper Cassette is mounted. A signal indicating the set size is transmitted as a voltage to the PRCB. C.

  • Page 350: 10. Fusing Section

    Theory of operation Ver. 1.0 Dec. 2007 10. Fusing section 10. Fusing section 10.1 Composition A0DXT2C532AA A0DXT2E522AA Exit Sensor Actuator Themistor Pressure roller Heat roller Thermostat A0DXT2E523AA...

  • Page 351: 10.2 Drive

    10. Fusing section Theory of operation Ver. 1.0 Dec. 2007 10.2 Drive Fuser assy Heat roller Main motor A0DXT2E511AA...

  • Page 352: Pressure Roller

    Theory of operation Ver. 1.0 Dec. 2007 10. Fusing section 10.3 Operation 10.3.1 Overview A. Heat roller • This is a hollow metal tube having a coated surface. This tube is heated by the inside Heater Rod. Heat is applied to the paper passing between this roller and the Pressure roller.

  • Page 353: Fusing Control

    10. Fusing section Theory of operation Ver. 1.0 Dec. 2007 10.3.2 Fusing Control • This sensor detects the arrival of the paper at a detection point in the exit area positioned behind the fuser unit. This sensor also detects the discharge of the paper from this point. When the sensor receives light (i.e., paper is present), /EXIT goes Low.

  • Page 354: 11. Media Exit Section

    Theory of operation Ver. 1.0 Dec. 2007 11. Media exit section 11. Media exit section 11.1 Composition A0DXT2C533AA A0DXT2E525AA Exit roller Media full sensor Offset tray exit gate Face up sensor Face up gate lever Exit motor Face up gate Face up tray exit roller Face up gate A0DXT2E526AA...

  • Page 355: 11.2 Drive

    11. Media exit section Theory of operation Ver. 1.0 Dec. 2007 11.2 Drive Exit roller Exit drive section Face up tray exit roller Exit motor A0DXT2E512AA...

  • Page 356: 11.3 Operation

    Theory of operation Ver. 1.0 Dec. 2007 11. Media exit section 11.3 Operation • Exit section is components for discharging the printed paper out of the printer. Exit sec- tion enables Face-Up output to the Option Face Up Tray (mounted on the rear surface of the machine), and output to Option offset tray as well as Face-Down output.
  • Page 357 11. Media exit section Theory of operation Ver. 1.0 Dec. 2007 Blank Page...
  • Page 358 SERVICE MANUAL THEORY OF OPERATION 2007.12 Ver. 1.0...
  • Page 359 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 360 Theory of operation Ver. 1.0 Dec. 2007 CONTENTS AD-508 Outline Product specifications ..................... 1 Composition/Operation Composition ......................3 Drive ........................4 Operation ........................ 5 Driving Force Transmission Path ................5 4.1.1 Transport motor..................... 5 4.1.2 Layout of paper transport path ..............5 Actions of Main Functional Components ..............
  • Page 361 Theory of operation Ver. 1.0 Dec. 2007 Blank Page...

  • Page 362: Outline

    Theory of operation Ver. 1.0 Dec. 2007 1. Product specifications Outline Product specifications A. Type Name Duplex Installation Mounted on the right side Reversing system Exit roller switchback Document alignment Center B. Media Letter/Legal/Executive/A4/A5/A6/B5 (JIS)/B6/Folio/SP Folio/Foolscap/UK Media size Quarto/Government Letter/Government Legal/16K/Kai 16/Kai 32/Japanese Postcard/Japanese Postcard-D/B5 (ISO)/Custom size C.
  • Page 363 1. Product specifications Theory of operation Ver. 1.0 Dec. 2007 Blank Page...

  • Page 364: Composition/Operation

    Theory of operation Ver. 1.0 Dec. 2007 2. Composition Composition/Operation Composition A0FHT2C506AA A0FHT2C501AA Transport sensor Duplex transport roller AD control board Duplex cover switch Transport motor Cooling fan motor A0FHT2C508AA A0FHT2C507AA...

  • Page 365: Drive

    3. Drive Theory of operation Ver. 1.0 Dec. 2007 Drive Transport roller 1 Transport roller 2 Transport motor Transport roller 3 A0FHT2C503AA...

  • Page 366: Operation

    Theory of operation Ver. 1.0 Dec. 2007 4. Operation Operation Driving Force Transmission Path 4.1.1 Transport motor • The rotating force of the transport motor is transmitted via various gears to components that need mechanical driving force as shown in the flow given below. Transport motor Gear Gear...

  • Page 367: Actions Of Main Functional Components

    Actions of Main Functional Components 4.2.1 Overview • The Option Duplex is available as an optional unit for bizhub 40P laser printer. Duplex printing is enabled by mounting this optional unit to the rear side of the base engine. 4.2.2 Duplex cover switch •...
  • Page 368 SERVICE MANUAL THEORY OF OPERATION 2007.12 Ver. 1.0...
  • Page 369 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 370 Theory of operation Ver. 1.0 Dec. 2007 CONTENTS PF-505 Outline Product specifications ..................... 1 Composition/Operation Composition ......................3 Drive ........................4 Operations....................... 5 Driving Force Transmission Path ................5 4.1.1 Media feed motor ..................5 4.1.2 Layout of Paper Transport Path..............5 Actions of Main Functional Components ..............
  • Page 371 Theory of operation Ver. 1.0 Dec. 2007 Blank Page...

  • Page 372: Outline

    Theory of operation Ver. 1.0 Dec. 2007 1. Product specifications Outline Product specifications A. Type Name Add-on 550-sheet media feed cassette Type Front-loading type Installation Desk type Document Alignment Center B. Media Letter/Legal/Statement/Executive/A4/A5/A6/B5 (JIS)/B6/Folio/SP Folio/ Foolscap/UK Quarto/Government Letter/Government Legal/16K/Kai 16/Kai 32/ Japanese Postcard/Japanese Postcard-D/B5 (ISO)/Envelope #10/Envelope DL/Envelope C6/Envelope Chou #3/Envelope Monarch/Envelope You #4/Cus- Media size *1...
  • Page 373 1. Product specifications Theory of operation Ver. 1.0 Dec. 2007 C. Machine specifications 421.8 mm (W) × 451.6 mm (D) × 143.0 mm (H) Dimensions 16.5 inch (W) × 17.75 inch (D) × 5.75 inch (H) Weight Approx. 8.42 kg (18.5 lb) NOTE •...

  • Page 374: Composition/Operation

    Theory of operation Ver. 1.0 Dec. 2007 2. Composition Composition/Operation Composition A0FGT2C507AA A0FGT2C501AA A0FGT2C508AA Transport roller Optional tray feed section Actuator for empty sensor Media empty sensor Media near empty sensor Actuator for near empty sensor Media size switch PC control board A0FGT2C502AA...

  • Page 375: Drive

    3. Drive Theory of operation Ver. 1.0 Dec. 2007 Drive Media feed clutch Transport clutch Media feed motor A0FGT2C503AA...

  • Page 376: Operations

    Theory of operation Ver. 1.0 Dec. 2007 4. Operations Operations Driving Force Transmission Path 4.1.1 Media feed motor • The rotating force of the media feed motor is transmitted via various gears to compo- nents that need mechanical driving force as shown in the flow given below. Media feed motor Same drive gears Same drive gears...

  • Page 377: Actions Of Main Functional Components

    4.2.1 Overview • The Option lower feeder unit is available as an optional feeder for bizhub 40P laser printer. The Paper Cassette installed in the optical feeder is identical in function with the standard Paper Cassette used by the base engine, and so the description of the Paper Cassette is omitted here.

  • Page 378: Transport Roller

    Theory of operation Ver. 1.0 Dec. 2007 4. Operations 4.2.8 Transport roller • This roll conveys the paper into the printer after the paper is transported by the feed roller and pick-up roller. The driving power from the Media feed motor is transmitted to the roller via the Transport clutch.
  • Page 379 4. Operations Theory of operation Ver. 1.0 Dec. 2007 Blank Page...
  • Page 380 SERVICE MANUAL THEORY OF OPERATION 2007.12 Ver. 1.0...
  • Page 381 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
  • Page 382 Theory of operation Ver. 1.0 Dec. 2007 CONTENTS SF-603 Outline Product specifications ..................... 1 Composition/Operation Composition ......................3 Drive ........................4 Operations....................... 5 Driving Force Transmission Path ................5 4.1.1 Transport motor..................... 5 4.1.2 Layout of Paper Transport Path..............5 Actions of Main Functional Components ..............
  • Page 383 Theory of operation Ver. 1.0 Dec. 2007 Blank Page...

  • Page 384: Outline

    Theory of operation Ver. 1.0 Dec. 2007 1. Product specifications Outline Product specifications A. Type Name Offset tray Installation Install at the top section of the printer Document alignment Center Media ejection system Face down B. Functions Modes Offset, Job separation C.
  • Page 385 1. Product specifications Theory of operation Ver. 1.0 Nov. 2007 Blank Page...

  • Page 386: Composition/Operation

    Theory of operation Ver. 1.0 Dec. 2007 2. Composition Composition/Operation Composition A0FJT2C507AA A0FJT2C501AA Offset tray exit roller Transport motor Offset tray rear cover switch Media full sensor Offset sensor Offset tray control board Offset tray exit sensor Media feed roller Offset motor Offset assy Exit tray route change solenoid...

  • Page 387: Drive

    3. Drive Theory of operation Ver. 1.0 Dec. 2007 Drive Offset tray exit roller Transport motor Media feed roller A0FJT2C504AA...

  • Page 388: Operations

    Theory of operation Ver. 1.0 Dec. 2007 4. Operations Operations Driving Force Transmission Path 4.1.1 Transport motor • The rotating force of the transport motor is transmitted via various gears to components that need mechanical driving force as shown in the flow given below. Transport motor GEAR Same drive gears...

  • Page 389: Actions Of Main Functional Components

    Actions of Main Functional Components 4.2.1 Overview • The Option offset tray is available as an optional unit for bizhub 40P laser printer. Offset output is enabled by mounting this optional unit to the top of the 500 Paper Exit. 4.2.2 Transport motor •...

  • Page 390: Offset Assy

    Theory of operation Ver. 1.0 Dec. 2007 4. Operations 4.2.12 Offset Assy • This is driven by the Offset motor and cam. During paper output, it moves right and left to perform offset operation. The standard distance between offset paper and non-offset paper is 25mm.
  • Page 391 4. Operations Theory of operation Ver. 1.0 Dec. 2007 Blank Page...
  • Page 392 © 2007 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. © 2007 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Printed in Japan Printed in Japan Use of this manual should be strictly supervised to Use of this manual should be strictly supervised to DDA0DX-B-TE1 DDA0DX-B-TE1 avoid disclosure of confidential information.
  • Page 393 PARTS GUIDE MANUAL JUNE 2010 bizhub 40P A0DX013...
  • Page 394 INFORMATION FOR PARTS GUIDE MANUAL To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page. HOW TO MAKE THE BEST USE OF THIS MANUAL 1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures. 2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list and exploded diagrams.
  • Page 395 SYSTEM OUTLINE OPTION SF-603 OPTION AD-508 OPTION PF-505 Parts Guide Manual "bizhub 40P" includes PF-505, AD-508 and SF-603. bizhub 40P...
  • Page 396 GENERAL CONTENTS Description Model PRINTER B/W bizhub 40P OTHER OPTION HD-512 OTHER OPTION MK-717 bizhub 40P...
  • Page 397 DIAGRAM OF MAIN PARTS SECTION bizhub 40P...
  • Page 398 CONTENTS DESCRIPTION PAGE No. EXTERNAL PARTS 150 PAPER CASSETTE 550 PAPER CASSETTE PAPER FEED SECTION P4 P5 P/H FUSING SECTION PAPER EXIT SECTION P7 P8 DRIVE SECTION ELECTRICAL COMPONENTS PF-505 P11 P12 P13 AD-508 SF-603 bizhub 40P...
  • Page 399 A0DX PP13 00 14-3 A0DX PP2H 00 A0DX PP16 00 A0DX PP2H 00 12-3 A0DX PP17 00 14-6 A0DX PP2H 00 15-9 A0DX PP1A 00 15-6 A0DX PP2J 00 11-7 A0DX PP1B 00 15-11 A0DX PP2K 00 14-5 bizhub 40P...
  • Page 400 EXTERNAL PARTS Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 401 A0DX PP2P 00 COVER FRONT A0DX PP23 00 COVER LEFT A0DX PP2R 00 COVER STOPPER A0DX PP21 00 COVER OPEN A0DX PP30 00 COVER EXIT J2 500 A00F 9420 00 Label Logo Mark A0DX 9421 00 Label bizhub40P bizhub 40P...
  • Page 402 150 PAPER CASSETTE Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 403 Destinations Class Standard parts A0DX PP20 00 COVER CST A0DX PP1R 00 ROLL ASSY RETARD A0DX PP2D 00 SPRING RETARD A0DX PP0A 00 GUIDE END 150 A0DX PP01 01 HOLDER ASSY RETARD A0DX PP0C 01 150 PAPER CASSETTE bizhub 40P...
  • Page 404 550 PAPER CASSETTE Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 405 550 PAPER CASSETTE Page. 3 Part No. Description Destinations Class Standard parts A0DX PP20 00 COVER CST A0DX PP1R 00 ROLL ASSY RETARD A0DX PP09 00 GUIDE END 550 A0DX PP0D 01 550 PAPER CASSETTE bizhub 40P...
  • Page 406 PAPER FEED SECTION Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 407 CLUTCH ASSY PH A0DX PP10 00 ACTUATOR NO PAPER A0DX PP2H 00 SENSOR OCT A0DX PP1R 00 ROLL ASSY RETARD A0DX PP1G 00 SENSOR TONER ASSEMBLY A0DX PP2V 00 KIT CHUTE REGI A0DX PP1V 00 150-45 FEEDER ASSY bizhub 40P...
  • Page 408 PAPER FEED SECTION Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 409 A0DX PP0Y 00 ACTUATOR A0DX PP2H 00 SENSOR OCT A0DX PP11 00 CLUTCH ASSY PH A0DX PP1R 00 ROLL ASSY RETARD A0DX PP10 00 ACTUATOR NO PAPER A0DX PP07 00 GUIDE TRAY LEFT A0DX PP04 00 FEEDER2 ASSY 250 bizhub 40P...
  • Page 410 P/H FUSING SECTION REVISED EDITION DATE FEBRUARY 2010 Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 411 FUSER ASSY 45PPM 110V A0DX PP1X 00 FUSER ASSY 45PPM 220V C,D1,D3 A0DX PP1C 00 FAN SUB A0DX PP45 00 LEVER FUSER LEFT A0DX PP46 00 LEVER FUSER RIGHT(34PPM) A0DX PP51 00 INTERLOCK SW A0DX PP52 00 INTERLOCK SW bizhub 40P...
  • Page 412 PAPER EXIT SECTION REVISED EDITION DATE FEBRUARY 2010 Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 413 PAPER EXIT SECTION Page. 7 Part No. Description Destinations Class Standard parts A0DX PP2H 00 SENSOR OCT A0DX PP53 00 MOTOR ASSY EXIT A0DX PP55 00 KIT ROLL EXIT bizhub 40P...
  • Page 414 PAPER EXIT SECTION FACE UP TRAY Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 415 PAPER EXIT SECTION Page. 8 Part No. Description Destinations Class Standard parts A0DX PP0J 00 COVER REAR 500 34PPM bizhub 40P...
  • Page 416 DRIVE SECTION Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 417 DRIVE SECTION Page. 9 Part No. Description Destinations Class Standard parts A0DX PP1D 00 MAIN MOTOR A0DX PP1Y 00 GEAR ASSY HOUSING bizhub 40P...
  • Page 418 ELECTRICAL COMPONENTS P 10 PRCB MFPB DCPU Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 419 A0DX PP0R 00 LVPS 220V C,D1,D3 A0DX PP0T 00 POWER SWITCH A0DX PP0X 00 INTERLOCK S/W REAR A0DX M712 02 Controller PWB assembly A0FM 012 Maintenance Kit 110V A0FM 0Y2 Maintenance Kit 220V C,D1,D3 A0DX PP33 00 KIT SCREW bizhub 40P...
  • Page 420 PF-505 P 11 PCCB Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 421 MOTOR ASSY OPT FDR A0DX PP2M 00 HARNESS ASSY FDR2 A0DX PP0V 00 OPT ASSY SIZE A0DX PP2G 00 FRAME CVR L550 A0DX PP00 00 FOOT A0DX PP25 00 FRAME CVR R550 A0DX PP2J 00 PWBA FEEDER 550 bizhub 40P...
  • Page 422 PF-505 P 12 Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 423 PF-505 Page. 12 Part No. Description Destinations Class Standard parts A0DX PP1R 00 ROLL ASSY RETARD A0DX PP11 00 CLUTCH ASSY PH A0DX PP2H 00 SENSOR OCT A0DX PP05 00 550 FEEDER OPTION bizhub 40P...
  • Page 424 PF-505 P 13 Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 425 PF-505 Page. 13 Part No. Description Destinations Class Standard parts A0DX PP20 00 COVER CST A0DX PP1R 00 ROLL ASSY RETARD A0DX PP09 00 GUIDE END 550 bizhub 40P...
  • Page 426 AD-508 P 14 REVISED EDITION DATE FEBRUARY 2010 ADCB Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 427 COVER LEFT A0DX PP13 00 MOTOR DUPLEX A0DX PP2E 01 COVER HSG DUP A0DX PP2K 00 PWBA DUPLEX A0DX PP17 00 FAN DUP A0DX PP1F 00 SENSOR DUP A0DX PP29 01 COVER RIGHT A0DX PP0S 00 S/W REAR COVER bizhub 40P...
  • Page 428 SF-603 P 15 REVISED EDITION DATE APRIL 2009 OCTCB Please refer Page.10-Key.7 for parts described as "S" or "E". bizhub 40P...
  • Page 429 A0DX PP0S 00 S/W REAR COVER A0DX PP12 00 SOLENOID ASSY GATE A0DX PP2H 00 SENSOR OCT A0DX PP0E 00 ROLL OCT UPPER A0DX PP1B 00 MOTOR ASSY OCT A0DX PP0B 01 TRAY ASST OCT A0DX PP41 00 ACTUATOR bizhub 40P...
  • Page 430 *1: Continuous printing, B/W ratio: 5 % *2: For details about maintenace procedure of lower feeder unit, see the optional lower feeder unit service manual. *3: The Maintenance kit includes Rollers(for feed roller, pick-up roller and separation roller),Transfer roller and Fuser unit. bizhub 40P...
  • Page 431 SAUDI ARABIA 220-240 50/60 C.S AMERICA 220-240 50/60 C.S AMERICA TAIWAN JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME- ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY 220-240 50/60 COAST, MOROCCO CHINA 220-240 50/60 KOREA 220-240 50/60 bizhub 40P...

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