Leica Rugby 820 User Manual
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Leica Rugby 820 User Manual

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Leica Rugby 820/830
User Manual
Version 1.0
English

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Summary of Contents for Leica Rugby 820

  • Page 1 Leica Rugby 820/830 User Manual Version 1.0 English...
  • Page 2 Leica Geosystems authorised service workshop. Type: _______________ Serial No.: _______________ Validity of this This manual applies to the Rugby 820/830 lasers. Differences between the models are manual marked and described. Available Name Description/Format documentation ...
  • Page 3 View the service history of your products in Leica Geosystems Service Centers and detailed information on the services performed on your products. For your products that are currently in Leica Geosystems Service Centers view the current service status and the expected end date of service.

  • Page 4: Table Of Contents

    Automatic Mode Manual Mode Elevation Alert (H.I.) Function Receivers Rod Eye 160, Digital Receiver Rod Eye 180, Digital RF Receiver (used with the Rugby 820) Menu Pairing the Rod Eye 180 with the Rugby 820 Applications Setting Forms Checking Grades...
  • Page 5 Care and Transport 10.1 Transport 10.2 Storage 10.3 Cleaning and Drying Technical Data 11.1 Conformity to National Regulations 11.2 General Technical Data of the Laser Lifetime Manufacturer’s Warranty Accessories Index Rugby 820/830, Table of Contents...

  • Page 6: Safety Directions

     Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner. Rugby 820/830, Safety Directions...

  • Page 7: Definition Of Use

    Manufacturer of Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as the product Leica Geosystems, is responsible for supplying the product, including the user manual and original accessories, in a safe condition. Person responsible The person responsible for the product has the following duties: for the product •...

  • Page 8: Hazards Of Use

    When transporting or shipping batteries, the person in charge of the product must ensure that the applicable national and international rules and regulations are observed. Before transportation or shipping contact your local passenger or freight transport company. Rugby 820/830, Safety Directions...
  • Page 9 • Using the product after incorrect attempts were made to carry out repairs Precautions: Do not open the product. Only Leica Geosystems authorised service workshops are entitled to repair these products. If the product is improperly disposed of, the following can happen: WARNING •...

  • Page 10: Laser Classification

    635 nm ± 10 nm Rugby 830: Description Value Maximum peak radiant power 2.7 mW ± 5% Pulse duration (effective) 1.1 ms Pulse repetition frequency 10 rps Beam divergence < 1.5 mrad Wavelength 635 nm ± 10 nm Rugby 820/830, Safety Directions...

  • Page 11: Electromagnetic Compatibility Emc

    WARNING Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed. There is a risk that disturbances may be caused in other equipment if the product is...

  • Page 12: Fcc Statement, Applicable In U

    Precautions: Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected. • Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations, or in other areas where an explosion hazard exists.
  • Page 13 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 004662_001 Rugby 820/830, Safety Directions...

  • Page 14: Description Of The System

    Description of the System System Components General description The Rugby 820/830 is a laser tool for general construction and levelling applications such as • Setting forms • Checking grades • Controlling depths for excavations If set up within the self-levelling range, the Rugby automatically levels to create an accurate horizontal plane of laser light.

  • Page 15: Rugby Laser Components

    Li-Ion battery pack or Alkaline battery pack d) 2x AA-cell battery e) User Manual/CD f) Second receiver (can be purchased separately) g) 4 x D-cell battery (for alkaline versions only) h) Charger (for Li-Ion versions only) Rugby 820/830, Description of the System...

  • Page 16: Setup

    • Always check the tripod or laser trailer before attaching the Rugby. Make sure all screws, bolts and nuts are tight. • If a tripod has chains, they should be slightly loose to allow for thermal expansion during the day. • Secure the tripod on extremely windy days. Rugby 820/830, Description of the System...

  • Page 17: Operation

    Press again to change both axes to Manual Mode with no self- levelling. Press again to change back to Full Automatic Mode.  Note the changes in the LED indicators in the Manual Modes. The red LED indicates that the corresponding axis is in Manual Mode. Rugby 820/830, Operation...

  • Page 18: Led Indicators

    • The self-levelling system and H.I. Alert function continues to monitor the position of the laser beam to ensure consistent and accurate work. Rugby 820/830, Operation...

  • Page 19: Automatic Mode

    • The X-axis LED is red. • The Y-axis continues to self-level and the Y-axis LED flashes green until level. When the X-axis is in Manual Mode, the X-axis can be sloped upwards or downwards as illustrated. 004634_001 Rugby 820/830, Operation...
  • Page 20 Up and Down Arrow buttons on the Rugby. • The X-axis LED is red. • The Y-axis LED is red. When both the X-axis and Y-axis are in Manual Mode, the X-axis can be sloped using the Up and Down Arrow buttons. 004636_001 Rugby 820/830, Operation...

  • Page 21: Elevation Alert (H.i.) Function

    The Elevation Alert function can be disabled or enabled by pressing the following the Elevation Alert button combination: function • With the Rugby turned on, press and hold the Up and Down Arrow buttons. • Press the Automatic/Manual Mode button.  The Rugby beeps once to indicate the change. Rugby 820/830, Operation...

  • Page 22: Receivers

    Receivers Description The Rugby 820 and Rugby 830 are sold with the Rod Eye 160 Digital Receiver. The Rod Eye 180 Digital Receiver can also be purchased and enhances the performance of the Rugby 820 laser with automatic slope catching and monitoring.

  • Page 23: Rod Eye 180, Digital Rf Receiver (Used With The Rugby 820)

    Rod Eye 180, Digital RF Receiver (used with the Rugby 820) Instrument components a) Speaker b) LCD Digital Display c) LED Display d) Power button e) Laser man button f) Reception window g) Bandwidth button h) Audio button 004638_001 i) X and Y buttons...

  • Page 24: Menu

    Pairing the Rod Eye 180 with the Rugby 820 Pairing step-by-step The Rugby 820 and the Rod Eye 180 include radio devices that allow the user to automatically match an existing grade. When purchased together, the Rugby 820 and Rod Eye 180 have been paired together at the factory.

  • Page 25: Applications

    Set the rod with the attached receiver on top of the form. Adjust the height of the form until the on-grade position is again indicated. Continue to additional positions until the forms are levelled to the rotating plane of the Rugby. Rugby 820/830, Applications...

  • Page 26: Checking Grades

    Set the rod with the attached receiver on top of the excavation or concrete pour to check for correct elevation. Variances can be read in precise measurements with the digital receiver. • 7a: Position is too high. • 7b: Position is too low. • 7c: Position is on grade. Rugby 820/830, Applications...

  • Page 27: Manual Grades

    Use the Up and Down Arrow buttons on the Rugby to move the laser beam up and down until the on-grade (centre-line) position is indicated on the receiver • the centre bar • the green flashing LED • a solid audio tone • the digital display Rugby 820/830, Applications...

  • Page 28: Applications - Rugby 820 And The Rod Eye 180 Digital Rf Receiver

    004643_001 Step Description Set up the Rugby 820 at the base of a slope with the X-axis pointing in the direction of the slope. At the base of the slope, adjust the height of the receiver on the rod until the on-grade (centre-line) position is indicated on the receiver by: •...

  • Page 29: Smart Target Lock (Slope Lock/Monitoring)

    004644_001 Step Description Set up the Rugby 820 at the base of a slope with the X-axis pointing in the direction of the slope. At the base of the slope, adjust the height of the Rod Eye 180 Digital Receiver...

  • Page 30: Dual Receiver Setups

    To slope catch and lock the X-axis: Press X plus Laser Man for 5 seconds. To slope catch the Y axis: Press Y plus Laser Man for 1.5 seconds. 1.5 s To slope catch and lock the Y-axis: Press Y plus Laser Man for 5 seconds. Rugby 820/830, Applications...

  • Page 31: Batteries

    Batteries Description The Rugby 820 and Rugby 830 can be purchased with alkaline batteries or a rechargeable Li-Ion battery pack. The following information is appropriate only to the model you have purchased. Operating Principles Charging / first-time • The battery must be charged prior to using it for the first time because it is deliv- ered with an energy content as low as possible.

  • Page 32: Battery For Rugby

    Slide the locking mechanism to the centre position to prevent dirt from getting into the charging jack.  The battery pack reaches a full charge in approximately 5 hours if completely empty. A one hour charge should allow the Rugby to run for a full eight hours. Rugby 820/830, Batteries...
  • Page 33 Remove the batteries from the battery compartment. To insert the batteries: Insert the batteries into the battery compartment. Close the cover of the battery compartment and slide the locking mecha- nism to the left centre position until it locks into position. Rugby 820/830, Batteries...
  • Page 34  The correct polarity is displayed on the battery holder. Close the cover of the battery compartment and slide the locking mechanism to the left until it locks into position. Rugby 820/830, Batteries...

  • Page 35: Accuracy Adjustment

    30 m (100 ft) Y— 004658_001 Align the second axis of the Rugby by rotating it 90° so that this axis is square to the wall. Allow the Rugby to self-level completely. Mark the position of the beam. Rugby 820/830, Accuracy Adjustment...

  • Page 36: Adjusting The Level Accuracy

    • The X-axis and the Y-axis LEDs flash alternately three times. • The Y-axis LED flashes three times, then flashes slowly until level. When the Rugby is level, the Y-axis LED is on, but does not flash. • The X-axis LED is off. Rugby 820/830, Accuracy Adjustment...
  • Page 37 Adjustment Mode. The X-axis LED and Y-axis LED flash alternately three times, then the Rugby shuts off.  Pressing the Power button at any time while in Adjustment Mode will exit the mode without saving changes. Rugby 820/830, Accuracy Adjustment...

  • Page 38: Automatic Field Calibration

    Description Pair the receiver to the laser (if not already done). Refer to "4.4 Pairing the Rod Eye 180 with the Rugby 820" for more information. Mount the laser on a flat, level surface or tripod. Turn on the laser and align the X-axis toward the receiver position.
  • Page 39 Flashing X-axis is Wait until the reverse levelling of the X-axis is meas- ured. Green on Red on X-axis is Y-axis not Rotate laser 90° until complete aligned the Y-axis LED is flashing red. Rugby 820/830, Automatic Field Calibration...
  • Page 40 If the calibration process was successful, the X and Y LEDs will flash alternately three times, the beeper will sound and the Rugby will then turn off. If the Rugby does not complete the procedure as noted above, the procedure has failed and must be repeated. Rugby 820/830, Automatic Field Calibration...

  • Page 41: Troubleshooting

    This could be a result of heat from direct sunlight. Shade the Rugby from the sun. After two minutes in the alert condition, the unit will shut off automatically. Rugby 820/830, Troubleshooting...
  • Page 42 The batteries of the receiver are Change the receiver batteries. low. The Smart Target The Rugby 820 and the receiver Pair the Rugby 820 and the feature is not have not been paired and receiver. Refer to "4.4 Pairing working.
  • Page 43 Mode button Mode button is and the Power button for pressed and does 5 seconds. The Rugby will beep not change to five times, then give a longer Manual Mode. beep at the end to indicate the change. Rugby 820/830, Troubleshooting...
  • Page 44 Always carry the product in its transport container and secure it. Shipping When transporting the product by rail, air or sea, always use the complete original Leica Geosystems packaging, transport container and cardboard box, or its equivalent, to protect against shock and vibration. Shipping, transport...
  • Page 45 Do not repack until everything is completely dry. Always close the transport container when using in the field. Cables and plugs Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting cables. Rugby 820/830, Care and Transport...
  • Page 46 • FCC Part 15 (applicable in US) national regulations • Hereby, Leica Geosystems AG, declares that the product Rugby 820/830 is in compliance with the essential requirements and other relevant provisions of Direc- tive 1999/5/EC and other applicable European Directives. The declaration of conformity may be consulted at http://www.leica-geosystems.com/ce.
  • Page 47 Laser Dimensions 240.3 mm (9.46") 196 mm (7.72") 004663_001 Weight Rugby 820/830 weight with battery: 3 kg/6.6 lbs. Internal battery Type Operating times* at 20°C Lithium-Ion (Li-Ion Pack) 50 h Alkaline (four D-cells) 40 h *Operating times are dependent upon environmental conditions.
  • Page 48 Two Year Knockdown Warranty In addition to the lifetime manufacturer's warranty and the five year no cost period for normal repairs, the internal self-levelling system of the Rugby 820/830 is covered regardless of failure. Should any accident or knockdown occur within the warranty period, all repairs to the internal self-levelling assembly will be covered under the knockdown warranty policy.
  • Page 49 It can also be purchased separately as an upgrade to the alkaline battery pack. It is necessary to also purchase the A100, Li-Ion battery charger to complete the Li-Ion battery solution. A100 A150 A170 A130 A140 A800 004674_001 Rugby 820/830, Accessories...
  • Page 50 Classification ..........10 Checking Grades ..........26 Dimensions ............47 Manual Grades ..........27 Laser Classification Setting Forms ..........25 Rugby 820/830 ..........10 Smart Target ..........28 LED Indicators ............18 Smart Target Lock .......... 29 Level Accuracy Automatic Field Calibration ........ 38 Adjust .............36...
  • Page 51 Instrument on tripod ........16 Specifications, environmental Instrument ............. 47 Temperature Laser Operating ..........47 Storage ............ 47 Temperature, charging internal battery ....31 Troubleshooting ..........42 User Manual Validity of ............2 Warranty ............48 Weight Instrument ............. 47 Rugby 820/830, Index...
  • Page 52 International Standards of Quality Management and Quality Systems (ISO standard 9001) and Environmental Management Systems (ISO standard 14001). Ask your local Leica Geosystems dealer/sales representa- tive for more information about our TQM program. 799830-1.0.1en Original text Published in Switzerland ©...

This manual is also suitable for:

Rugby 830

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