Leica Rugby 880 User Manual
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Leica Rugby 880 User Manual

Self leveling rotating laser
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Leica Rugby 870/880
User Manual
Version 1.0
English

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Summary of Contents for Leica Rugby 880

  • Page 1 Leica Rugby 870/880 User Manual Version 1.0 English...

  • Page 2: Menu Set

    Product identifica- The type and serial number of your product are indicated on the type plate. tion Always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop. Validity of this This manual applies to the Rugby 870/880 lasers. Differences between the models are manual marked and described.
  • Page 3 Service Description myProducts Add all Leica Geosystems products that you and your company own. View detailed information on your products, buy additional options or Customer Care Packages (CCPs), update your products with the latest software and keep up-to-date with the latest documentation.

  • Page 4: Table Of Contents

    Axis Identification Conversion of Slope Into Percent of Grade Alignment of the Axes Precise Alignment of the Axes Laydown Operation (Rugby 880 Only) RC800 Remote Control Description of the Remote Control Pairing the Rugby 870/880 with the RC800 Remote Control...
  • Page 5 Applications Setting Forms Checking Grades Entering Grades Smart Targeting (Grade Matching) Smart Target Lock (Grade Matching and Monitoring) Automatic Axis Alignment Axis Alignment plus Smart Target Lock (Axis Alignment and Monitoring) Dual Receiver Setups Batteries Operating Principles Battery for Rugby Accuracy Adjustment 10.1 Checking the Level Accuracy...

  • Page 6: Safety Directions

    Safety Directions General Description The following directions enable the person responsible for the product, and the person who actually uses the equipment, to anticipate and avoid operational hazards. The person responsible for the product must ensure that all users understand these directions and adhere to them.

  • Page 7: Definition Of Use

    • To ensure that it is used in accordance with the instructions. • To be familiar with local regulations relating to safety and accident prevention. • To inform Leica Geosystems immediately if the product and the application becomes unsafe. • To ensure that the national laws, regulations and conditions for the operation of e.g.

  • Page 8: Hazards Of Use

    Hazards of Use Watch out for erroneous measurement results if the product has been dropped or has CAUTION been misused, modified, stored for long periods or transported. Precautions: Periodically carry out test measurements and perform the field adjustments indicated in the user manual, particularly after the product has been subjected to abnormal use and before and after important measurements.
  • Page 9 • Using the product after incorrect attempts were made to carry out repairs Precautions: Do not open the product. Only Leica Geosystems authorised service workshops are entitled to repair these products. If the product is improperly disposed of, the following can happen: WARNING •...

  • Page 10: Laser Classification

    Pulse repetition frequency 1 Hz / 5 Hz, 10 Hz Beam divergence 0.2 mrad Wavelength 635 nm Rugby 880: Description Value Maximum peak radiant power 0.65 mW / 2.2 mW Pulse duration (effective) 500 ms / 2.9 ms, 1.4 ms...

  • Page 11: Electromagnetic Compatibility Emc

    WARNING Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed. There is a risk that disturbances may be caused in other equipment if the product is...

  • Page 12: Fcc Statement, Applicable In U

    Precautions: Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected. • Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations, or in other areas where an explosion hazard exists.
  • Page 13 (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Type: Rugby 880 Power : 8.4V / 0.5A Art.No.: 795436 Made in China Contains FCC ID: RFD-CT100 IC ID: 3177A-CT100...

  • Page 14: Description Of The System

    Description of the System System Components General description The Rugby 870 and the Rugby 880 are laser tools for general construction, levelling and slope applications such as • Setting forms, • Levelling to grade, • Controlling depths for excavations. If set up within the self-levelling range, the Rugby automatically levels to create an accurate horizontal or vertical (Rugby 880 only) or sloped plane of laser light.

  • Page 15: Rugby Laser Components

    Rugby Laser Components Rugby laser compo- nents a) Plate for optional scope b) Carry Handle c) LCD Display d) Control Panel e) Battery compartment 007820_001 Case Components Case components 007821_001 a) Rugby laser b) Rod eye receiver mounted on the bracket c) Li-Ion battery pack or Alkaline battery pack d) RC800 remote control e) 2x AA-cell battery...

  • Page 16: Setup

    Setup Location • Keep the location clear of possible obstructions that could block or reflect the laser beam. • Place the Rugby on a stable ground. Ground vibration and extremely windy condi- tions can affect the operation of the Rugby. •...

  • Page 17: Operation

    Operation Control Panel Overview a) LCD display b) Grade button c) Left and right arrow buttons d) Up and down arrow buttons e) Status LED 007823_001 f) Power button Control panel - LCD display Displays all required user information. functions Grade button Press to start grade entry mode.

  • Page 18: The Lcd Display

    Battery Level Indication f) H.I. Indication g) Head Speed Start-up Screens When you turn on the Rugby, the LCD displays the Leica welcome screen, the customer name screen and the information screen. Leica welcome screen 007587 001 Customer name screen: This screen only appears if you enabled it in the menu.

  • Page 19: Grade Entry

    007592_001 007590_001 X-Axis grade entry (Rugby 870) X-Axis grade entry (Rugby 880) To change the grade value press the Up or Down Arrow Buttons. Rugby 880 only: To enter grade on the Y-axis press the Grade Button a second time.
  • Page 20 Zero pressing the Up and Down Arrow Buttons simultaneously. Grade Capability The Rugby 880 can have up to 10.00% grade simultaneously in both the X and Y axes (Rugby 880 only) or up to 15.00% grade in one axis.

  • Page 21: Axis Identification

    Grade Swap The grade in the X and Y axes can easily be swapped from positive to negative by changing the plus/minus sign in grade entry mode. Refer to Grade Entry by Digit. A typical application for this feature is road building. Example: The Rugby is set up on the crown of the road and one axis is aligned to the centreline.

  • Page 22: Alignment Of The Axes

    Alignment of the Axes Aligning X- and Y- After the desired grade is correctly set in the display, align the X- and Y-axis to the axis jobsite.  Ensure that the bubble of the circular level is positioned near the centre of the circle for maximum self-levelling capability.

  • Page 23: Laydown Operation (Rugby 880 Only)

    Rugby 870/880 using the Rod Eye 180 receiver. (Refer to "8.6 Automatic Axis Alignment") Laydown Operation (Rugby 880 Only) Vertical plane of You can use the Rugby 880 in laying down position to create a vertical plane for layout laser light and alignment jobs. 007597_001...

  • Page 24: Rc800 Remote Control

    RC800 Remote Control Description of the Remote Control The RF Remote Control communicates with the Rugby via RF (radio frequency) and is used to control the same functions as on the laser. RC800 Remote Control a) LCD display b) Power button c) Remote battery LED d) Grade button e) Left and right arrow buttons...

  • Page 25: Pairing The Rugby 870/880 With The Rc800 Remote Control

     Replacing the The remote control is powered by 2x AA batteries. batteries If the Remote Battery LED flashes, replace the batteries as shown in the picture. 007831_001 Pairing the Rugby 870/880 with the RC800 Remote Control Pairing step-by-step The Rugby 870/880 and the RC800 Remote Control include radio devices that allow you to activate the functions on the Rugby remotely up to 300 m (1000’) from the Rugby.

  • Page 26: Connecting Screens For The Remote Control

    Connecting Screens for the Remote Control Information screens There are three screens on the RC800 Remote Control which are displayed when while connecting connecting to the Rugby. Wait Screen Connecting Screen The “wait” and “connecting” screens are displayed when the Remote Control is first turned on and while connecting to the Rugby.

  • Page 27: Receiver

    The Rod Eye Receivers Rod Eye Receivers The Rugby 870/880 are sold with the Leica Rod Eye Receivers. The Rod Eye 180 Digital Receiver enhances the performance of the Rugby 870/880 lasers with automatic slope catching, monitoring and axis alignment. The following information is appropriate only to the model you have purchased.

  • Page 28: Rod Eye 180, Digital Rf Receiver

    5.1.3 Rod Eye 180, Digital RF Receiver The Rod Eye 180 RF Digital Receiver provides you with basic position information by using an arrow display, digital readout plus RF communication to the Rugby for special features. Instrument compo- a) Speaker nents b) LCD Digital Display c) LED Display...

  • Page 29: Pairing The Rod Eye 180 With The Rugby 870/880

    Pairing the Rod Eye 180 with the Rugby 870/880 Pairing step-by-step The Rugby 870/880 and the Rod Eye 180 Receiver include radio devices that allow you to activate the functions on the Rugby remotely up to 100 m (300’) from the Rugby. Before using the RF features, the Rugby and the Receiver must be paired together to be able to communicate with each other.

  • Page 30: Rugby 870/880 Menu

    Rugby 870/880 Menu Access and Navigation Description The Rugby 870/880 has several menu options that allow you to optimise the perfor- mance of the Rugby for an individual application. To access the menu of the Rugby 870/880, press the Left and Right Arrow Buttons simultaneously while the main screen is displayed.

  • Page 31: Menu Set

    Menu Set 1 Overview In the Menu Set 1, you can select the following parameters: • Head Speed settings • H.I.Alert - On/Off • Automatic/Manual Modes • Sensitivity settings • Beam Masking  To exit the menu, highlight and select the EXIT icon. 007606_001 Menu Set 1 OR: Wait for 8 seconds and the menu is exited auto-...
  • Page 32 Automatic/Manual You can select from three different modes: mode • Automatic mode (default) • Manual mode • Manual mode with grade You can choose to disable the automatic self-levelling mode. Note: The Rugby always turns on in automatic mode regard- less of the previous selection.
  • Page 33 Sensitivity Settings While levelling, the Rugby responds to disturbances (wind, vibrations) and stops the head rotation, if necessary. You can choose between two levels of sensitivity: • Sensitivity Setting 1: For normal performance - wind, vibration and other disturbances are minimal. •...

  • Page 34: Menu Set

    Menu Set 2 Overview In the Menu Set 2, you can select the following parameters: • Display Brightness • Beam masking - Save at power off • Temperature Sensitivity • Negative Grade - enable/disable • Radio - enable/disable  To exit the menu, highlight and select the EXIT icon. 007621_001 Menu Set 2 OR: Wait for 8 seconds and the menu is exited auto-...
  • Page 35 Temperature Sensi- For each change in temperature of ± 5°C (± 9°F) the Rugby tivity Settings 870/880 returns to the level position to check if the change in temperature has led to a change of the main levelling system. For a more sensitive unit, you can change the setting to ±...
  • Page 36 Radio - To be able to communicate with the RC800 remote control Enable/Disable and the Rod Eye 180 receiver, the radio on the Rugby must be enabled. The radio is automatically enabled when the units are paired together. • ON: Radio is enabled. •...
  • Page 37 It is recommended to determine the desired text before changing or entering the information: To save the entered information, press and hold the Grade Button for 1.5 seconds. Enable/Disable the Display Name on Start-up After saving the name entry, the Display Name on Start-up screen is displayed. You can choose between two options: •...
  • Page 38 Display - You can choose to display the grade in percent of grade or per mil: Percent/Per Mil • 1.000% = 1 metre rise per 100 metres • 1.00‰ = 1 metre rise per 1000 metres 007639_001 007640_001 Display Percent Display per Mil Standard usage is percent of grade.
  • Page 39 Show Grade Normally, the grade value is reset to 0.000% every time you turn on the Rugby. Settings on Power If you prefer to display the previous grade settings when turning on the Rugby, you can enable the option Show Grade. •...
  • Page 40 Display of Calibration Alert on Start-up Screen If you enabled the calibration alert function, the calibration alert hours are displayed on the start-up screen after turning on the Rugby: • LAST CAL: The number of hours since the last calibra- tion.

  • Page 41: Rc800 Menu

    RC800 Menu Overview The RC800 Remote Control has its own menu where you can change the following parameters: • Display Brightness • Sleep Mode Hours • Remote Shut-Off Time  To access the Remote Control menu, press and hold the Left and Right Arrow Buttons on the remote 007650_001 Remote Control Menu control for 1.5 seconds.

  • Page 42: Applications

    Applications Setting Forms Setting Forms step- by-step 1 + 2 007832_001 Step Description Set up the Rugby on a tripod. Set up the tripod on a stable surface outside the working area. Attach the receiver to a rod. Turn on the Rugby and the receiver. Set the base of the rod on a known point for the finished height of forms.

  • Page 43: Checking Grades

    Checking Grades Checking Grades step-by-step 1 + 2 007833_001 Step Description Set up the Rugby on a tripod. Set up the tripod on a stable surface outside the working area. Attach the receiver to a rod. Turn on the Rugby and the receiver. Set the base of the rod on a known point for the finished grade.

  • Page 44: Entering Grades

    • For Rugby 870: To exit grade entry mode, press the Grade Button until the main display is shown. • For Rugby 880: To enter grade for the y-axis, press the Grade button a second time. To exit grade entry mode, press the Grade Button until the main display is shown.

  • Page 45: Smart Targeting (Grade Matching)

    Smart Targeting (Grade Matching) Smart Targeting Using the Smart Target feature you can match an existing grade. The Rugby moves to step-by-step using the new grade position, displays the grade found and begins self-levelling to maintain the Rod Eye 180 the grade over time.

  • Page 46: Smart Target Lock (Grade Matching And Monitoring)

    Smart Target Lock (Grade Matching and Monitoring) Smart Target Lock Using the Smart Target Lock feature, you can match an existing grade. The Rugby step-by-step using moves to the new grade position, displays the grade found and begins self-levelling to the Rod Eye 180 maintain the grade over time.

  • Page 47: Automatic Axis Alignment

    Step Description When one or both axes are in lock mode, a small icon appears on the display instead of the H.I. symbol to indicate that lock mode is activated. 007601_001 Automatic Axis Alignment Description The automatic axis alignment electronically adjusts the axes of the Rugby to your grade stakes.
  • Page 48 Step Description The automatic alignment procedure takes approximately 2 minutes.  Ensure that the Rod Eye 180 is held steady until the procedure is complete! If the procedure is successful: The Rod Eye 180 turns on all three LEDs for one second, then returns to normal operation.

  • Page 49: Axis Alignment Plus Smart Target Lock (Axis Alignment And Monitoring)

    Axis Alignment plus Smart Target Lock (Axis Alignment and Moni- toring) If you also want the receiver to monitor the beam after the axis alignment, you have to place the receiver’s on grade position exactly in the plane of the laser and start the Smart Target Lock process.

  • Page 50: Batteries

    +10°C to +20°C/+50°F to +68°F if possible. • It is normal for the battery to become warm during charging. Using the chargers recommended by Leica Geosystems, it is not possible to charge the battery if the temperature is too high.

  • Page 51: Battery For Rugby

    Battery for Rugby Charging the Li-Ion The rechargeable Li-Ion battery pack on the Rugby can be charged without removing battery pack step- the battery pack from the laser. by-step 007837_001 Step Description Slide the locking mechanism on the battery compartment to the left to expose the charge jack.
  • Page 52 Changing the Li-Ion With the rechargeable Li-Ion battery pack the battery indicator on the Rugby LCD batteries step-by- display shows when the battery pack is low and needs to be charged. step The charge indicator LED on the Li-Ion battery pack indicates when the pack is being charged (flashing slowly) or fully charged (on, not flashing).
  • Page 53 Changing the alka- With alkaline batteries the battery indicator on the Rugby LCD display flashes when line batteries step- the batteries are low and need to be replaced. If no battery icon is shown, the by-step batteries are okay. 007839_001 Step Description ...

  • Page 54: Accuracy Adjustment

    Accuracy Adjustment About • It is the responsibility of the user to follow operating instructions and to periodi- cally check the accuracy of the laser and work as it progresses. • The Rugby is adjusted to the defined accuracy specification at the factory. It is recommended to check the laser for accuracy upon receipt and periodically there- after to ensure accuracy is maintained.

  • Page 55: Adjusting The Level Accuracy

    Step Description Mark the position of the beam. Rotate the laser 180° and allow it to self-level. Mark the opposite side of the second axis.  The Rugby is within its accuracy specification if the four marks are within ± 1.5 mm (± 1/16") from the centre. 10.2 Adjusting the Level Accuracy Description...
  • Page 56 Calibrating the X- When entering Calibration mode, the X-axis calibration screen appears: axis step-by-step 007733_001 Step Description When the hour glass has disappeared, indicating that the Rugby has levelled, check both sides of the X-axis. Press the Up and Down Arrow Buttons to bring the plane of laser light to the specified level position.

  • Page 57: Adjusting The Vertical Accuracy

    10.3 Adjusting the Vertical Accuracy Entering Calibra- Step Description tion mode for the Z- Turn off the power. axis step-by-step Put the Rugby in laydown position. With power off, press and hold both the Up and Down Arrow Buttons. Press the Power Button. The active axis is the Z-axis. ...

  • Page 58: Semi-Automatic Calibration

    Semi-Automatic Calibration About This procedure is unique to the Rugby lasers and uses the digital readout of the Rod Eye 180 receiver to measure, then adjust the plane of each axis. This procedure is an alternative to the traditional method described in "10 Accuracy Adjustment". Description Objective: To rotate the laser to all four axes, then allow the receiver to adjust the beam automatically.
  • Page 59 Calibrating step-by- Step 1 - Align the X-axis (X+) towards the Rod Eye 180 step 30 m (100 ft) 007844_001 Screen Indication Description While aligning, the Rugby displays an “hour glass” screen. When the axis is successfully aligned, a “ROTATE” screen is displayed on which the first axis shows “OK”.
  • Page 60 Step 4 - Rotate the Rugby 90° and align Y-axis (Y+) towards the Rod Eye 180 30 m (100 ft) 007847_001 Screen Indication Description While aligning, the Rugby displays an “hour glass” screen. When the axis is successfully aligned and the process is complete, a “COMPLETE”...

  • Page 61: Troubleshooting

    Troubleshooting Alerts and Message Alert Symptom Possible causes and solutions Screens Low Battery indication The batteries are low. Replace the alkaline on the display. batteries or recharge the Li-Ion battery 007746_001 pack. Refer to "9 Batteries". Elevation (H.I.) Alert The Rugby has been bumped or tripod was The Elevation (H.I.) moved.
  • Page 62 Alert Symptom Possible causes and solutions The beam is not emit- Beam masking is activated for two or more ting from all sides of sides of the laser. To de-activate or change the laser. beam masking, refer to " Beam Masking". 007752_001 It is not possible to The Rugby allows for up to 10% grade entry...
  • Page 63 Troubleshooting Problem Possible Causes Suggested Solutions The Rugby does The batteries are low or dead. Check the batteries and change not turn on. or charge the batteries if neces- sary. If the problem continues, return the Rugby to an author- ised service centre for service.

  • Page 64: Care And Transport

    Shipping When transporting the product by rail, air or sea, always use the complete original Leica Geosystems packaging, transport container and cardboard box, or its equivalent, to protect against shock and vibration. Shipping, transport When transporting or shipping batteries, the person responsible for the product must...

  • Page 65: Cleaning And Drying

    13.3 Cleaning and Drying Product and acces- • Blow dust off lenses and prisms. sories • Never touch the glass with your fingers. • Use only a clean, soft, lint-free cloth for cleaning. If necessary, moisten the cloth with water or pure alcohol. Do not use other liquids; these can attack the polymer components.

  • Page 66: Technical Data

    • FCC Part 15 (applicable in US) national regulations • Hereby, Leica Geosystems AG, declares that the product Rugby 870/880 is in compliance with the essential requirements and other relevant provisions of Direc- tive 1999/5/EC and other applicable European Directives. The declaration of conformity may be consulted at http://www.leica-geosystems.com/ce.
  • Page 67 Grade Capability Rugby 870: ± 15% (X-axis) Rugby 880: ± 10% in both axes simultaneously, 15% in one axis with up to 3% in the cross axis Weight Rugby 870/880 weight with battery: 3 kg/6.6 lbs. Internal battery Type Operating times* at 20°C...

  • Page 68: Rc800 Remote Control

    To receive the “5 years no cost” period, the product must be registered at www.leica- geosystems.com/registration within 8 weeks of the purchase date. If the product is not registered, a “Two years no cost”...

  • Page 69: Accessories

    Accessories Accessories for A100 - Li-Ion Charger (790417) power supply The A100 Li-Ion charger comes complete with four separate AC adaptors. A130 - 12 Volt Battery Cable (790418) The A130 12 volt battery cable connects the Rugby to a standard 12 volt automotive battery as a backup for the battery of the unit.

  • Page 70: Index

    Index Accessories ............69 Environmental specifications Accuracy Laser ..............67 Self-levelling ..........66 Accuracy Adjustment ......... 54 FCC Statement ...........12 Adjust Frequency Band Level Accuracy ..........55 Rugby .............66 Vertical Accuracy ..........57 Alignment Axes .............. 22 Instrument Axes, precise ..........22 Main Display ..........18, 18 Antenna Technical Data ..........66...
  • Page 71 Range Self-levelling ..........66 Receiver Pairing ............29 Remote Control Dimensions ............ 68 Responsibilities ............ 7 Rod Eye Instrument components ......... 27 Rod Eye 160 Buttons ............27 Instrument components ......... 27 Rod Eye 180 Automatic Axis Alignment ....... 47 Axis Alignment plus Smart Target Lock ...
  • Page 72 799894-1.0.0en Original text Published in Switzerland © 2014 Leica Geosystems AG, Heerbrugg, Switzerland Leica Geosystems AG Heinrich-Wild-Strasse CH-9435 Heerbrugg Switzerland Phone +41 71 727 31 31 www.leica-geosystems.com...

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