Software Installation .............................11 Installing the Driver ............................11 Un-Installing the Driver ..........................13 Section 5 ..............................15 Hardware Installation ............................15 Installing and Mounting the BB-USR604 .......................16 Connecting Power ............................16 Connecting to a PC............................17 Connecting to the Serial Ports ........................17 Termination and Biasing ..........................18 Setting COM Port Operating Modes ......................19...
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BB-USR604 Product Specifications ...........................28 Certifications ..............................29 BB-USR604 Dimensions ..........................31 Panel Mount Dimensions ..........................32 Section 8 ..............................33 Appendix ................................33 Loopback Test ..............................33 Serial Port Wiring ............................36 Index............................... 39...
Product Feature Summary ..........About This Manual ............. The BB-USR604 is an industrial grade, four port, isolated USB to serial converter. It enables any host USB port to provide multiple RS-232, RS-422 or RS-485 two or four-wire serial interfaces. The BB-USR604 converter supports USB 2.0 high-speed data rates of 480 Mbps. The upstream and downstream sections are isolated to 2000 Volts.
BB-USR604 PRODUCT FEATURE SUMMARY • 4 port converter • Easy to install • 2 kV port-to-port isolation • High retention USB connector • Rugged metal case • DIN rail or panel mount options included • 8 kV contact, 15 kV air ESD surge protection •...
BB-USR604 ................ Package Contents ............... Typical Applications / Modes of Operation ......BB-USR604: USB TO SERIAL CONVERTER • BB-USR604 – Four-port Isolated USB to Serial Converter PACKAGE CONTENTS • BB-USR604 Isolated USB to Serial Converter • Driver CD • 2 meter USB cable •...
BB-USR604 SECTION 3 QUICK START GUIDE The following Quick Start Guide outlines the basic steps to get your BB-USR604 converter up and running: 1. Check for included items: • 4 port industrial USB to serial converter • Driver CD • Two meter USB cable •...
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BB-USR604 • Configure the DIP switches for each port to select one of the following: • RS-232 (both DIP switches Off) • RS-422 (both DIP switches On) • RS-485 4-wire (SW1 Off, SW2 On) • RS-485 2-wire (SW1 On, SW2 Off)
BB-USR604 SECTION 4 SOFTWARE INSTALLATION IN THIS SECTION Installing the Driver ............Un-Installing the Driver ............Do not connect the converter to your PC until the Driver is installed. The driver is contained on the CD included with the converter. It is installed using an executable program. This program must be run on your PC before connecting the converter to your USB port.
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BB-USR604 Figure 3: End User License Agreement 2. Click Next. The program will install the drivers on your computer and the installation complete screen will appear. Figure 4: Installation Complete Screen 3. When the installation is complete you can plug in the USB to Serial Converter. When you do this, the COM ports will be assigned.
Expand Ports (COM & LPT) USB Isolated Serial Port should be listed as one of the COM ports. UN-INSTALLING THE DRIVER To un-install the driver for the BB-USR604 converter: 1. Open the Control Panel. 2. Click System to open the System Properties dialog box.
BB-USR604 SECTION 5 HARDWARE INSTALLATION IN THIS SECTION Installing and Mounting the BB-USR604....... Connecting Power .............. Connecting to a PC ............. Connecting to the Serial Ports ..........Termination and Biasing ............. Setting COM Port Operating Modes ........LED Indicators ..............
BB-USR604 INSTALLING AND MOUNTING THE BB-USR604 The BB-USR604 converter comes supplied with DIN rail mounting clips and panel mount adapters. Figure 7: DIN Rail Mounting Clip The DIN rail mounting clip is attached to the back of the unit using three machine screws (included). This mount enables the unit to be clipped directly to a standard DIN rail.
In that case an external power supply should be connected. CONNECTING TO A PC The BB-USR604 converter connects to a host device (PC) via a USB interface. The connector on the BB-USR604 converter is a high retention force Type B female connector.
The bias resistor is automatically IN when you select RS-422/485 mode. For additional information on termination and biasing download the RS-442 and RS-485 Applications eBook from www.advantech.com or contact Technical Support at Advantech B+B SmartWorx: 1 (815) 433-5100 (Central Time- USA)
SETTING COM PORT OPERATING MODES The operating modes of the converter are configured by the positions of DIP switches accessible on the BB-USR604 enclosure. The DIP switches are located on the top of the enclosure near the power connectors (when the unit is positioned vertically).
BB-USR604 LED INDICATORS The BB-USR604 converter includes nine LED indicators. One LED indicates the presence of Power; the others indicate Transmit and Receive data present on each port. Figure 14: BB-USR604 LED Indicators LED Function Color Indicates Power Green Presence of power...
BB-USR604 SECTION 6 ADVANCED USER SETTINGS IN THIS SECTION Setting Serial Port Properties ..........Advanced Settings in Device Manager ......... Modbus Basics ..............Serial port parameters and other advanced settings are configured on the USB Isolated Serial Port Properties and Advanced Settings windows, which are accessible via the Device Manager.
BB-USR604 SETTING SERIAL PORT PROPERTIES 1. In Device Manager, expand Ports and double-click USB Isolated Serial Port to open the USB Isolated Serial Port Properties dialog box. Figure 16: Port Properties 2. In the dropdown lists provided, select the following serial port properties required for your communications application: •...
The BM Options dropdown list provides a setting for the Latency Timer. The latency timer is a form of time-out mechanism that counts from the last time data was sent from the BB-USR604 back to the PC. If the latency timer...
BB-USR604 Timer settings from 1 to 255 msecs are available. The default value is 16 msec. Select lower settings to correct response problems. TIMEOUTS The USB timeout is the maximum time in milliseconds that a USB request can remain outstanding. Minimum read and write timeout values between 0 and 10000 msec can be selected.
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RS-232, RS-422 and RS-485. Most new PCs have eliminated RS-232 ports as standard features and RS-422/485 was never a standard feature. As a result USB to serial converters such as the BB-USR604 are often necessary to communicate between PCs and legacy systems that implement Modbus protocol.
Windows Vista, Windows Vista x64, Windows Server 2003, Windows Server 2003 x64, Windows XP, Windows XP x64, Windows 2000 Dimensions BB-USR604: 20.30 x 3.54 x 12.0 cm (8.00 x 1.4 x 4.70 in) Protocols USB 1.1 and 2.0 Speed 1.5Mbps, 12 Mbps, 480 Mbps Isolation 2 kV port to port Upstream Connector Type B high retention (15 Newton / 3.4 lbs withdrawal force)
BB-USR604 CERTIFICATIONS Category Specification Emissions FCC Class B, CISPR Class B (EN55022) CE – Directives 2014/30/EU Electromagnetic Compatibility Directive 2011/65/EU amended by (EU) 2015/863 Reduction of Hazardous Substances Directive (RoHS) 2012/19/EU Waste Electrical and Electronic Equipment (WEEE) CE - Standards EMC: EN 55032- Class A Electromagnetic compatibility of multimedia equipment –...
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BB-USR604 Default Settings Basic Settings Category Value Serial Interface RS-232 (both DIP switches off) Bits per Second 9600 Data Bits 8 Parity None Stop Bits 1 Flow Control None COM Port first available over COM port 4 Advanced Settings Category Value...
BB-USR604 SECTION 8 APPENDIX IN THIS SECTION Loopback Test ..............Serial Port Wiring ............... LOOPBACK TEST To verify the operation of the USB to serial converter, perform a loopback test using the following procedure: 1. Connect the converter to the PC with a USB cable and install the driver using the procedure provided in Software Installation (on page 11) section of this manual.
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BB-USR604 3. Enter a connection name and click OK. Figure 21: Selecting the COM Port 4. On the Connection using: dropdown list, select the port on the converter to be tested. 5. Click OK. Figure 226: Setting the Port Settings 6.
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BB-USR604 9. Plug a loopback plug into the DB9M connector associated with the serial port to be tested. Figure 237: Setting the Port Settings 10. Type some characters on the PC's keyboard. The characters should appear on the HyperTerminal window.
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