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PD9000 ConsoliDator+
Multivariable Controller
PD9000 Installed in a PDA2909 Enclosure
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NEMA 4X Panel Mount Multivariable Controller
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Convenient Display, Control, & Alarm of Multiple 4-20 mA, Pulse, & Modbus Inputs
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Numeric & Bargraph Color Display (320 x 240 pixels) 5.7" (145 mm)
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Sunlight Readable Display, White Backlight
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Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max
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99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Inputs
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64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms
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Simulation & Manual Control Modes for Testing and Setup
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Modular Design for Inputs & Outputs Flexibility
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Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs
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Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)
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Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)
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Operating Temperature Range: -40 to 60°C (-40 to 140°F)
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Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability
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50-Point Linearization, Square Root, and Exponent for Open Channel Flow
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Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length
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Open Channel Flow Math Formulas for Weirs & Flumes
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Multi-Pump Alternation Control or On / Off Control with Random Varying Set Point
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Programmable Displays, Function Keys & Digital Inputs
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Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More
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Modbus Client (Master) & Snooper / Server with 99 Programmable Outputs
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Direct Modbus PV Inputs – Snooper / Server Mode
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Modbus Spoofer Feature to Replace Servers Removed from Network
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RS-485 Serial Communication with Modbus RTU / ASCII & Ethernet TCP/IP
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USB Data Logger Feature
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Field Selectable Input Power: 85-264 VAC or 24 VDC
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(20) Screens with up to Eight PVs Each
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Automatic or Manual Scanning
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ConsoliDator+ Configuration Software
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NEMA 4 & 4X Field Mount Enclosures Available
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3-Year Warranty
PRECISION DIGITAL CORPORATION
PD9000
MULTIVARIABLE CONTROLLER
www.predig.com
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Table of Contents
Related Manuals for Precision Digital Corporation ConsoliDator Plus PD9000
Summary of Contents for Precision Digital Corporation ConsoliDator Plus PD9000
- Page 1 Field Selectable Input Power: 85-264 VAC or 24 VDC • (20) Screens with up to Eight PVs Each • Automatic or Manual Scanning • ConsoliDator+ Configuration Software • NEMA 4 & 4X Field Mount Enclosures Available • 3-Year Warranty www.predig.com PRECISION DIGITAL CORPORATION...
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Page 2: Table Of Contents
PD9000 Multivariable Controller TABLE OF CONTENTS OVERVIEW SCREENS INPUTS & OUTPUTS SETTING CHANNEL PARAMETERS INDIVIDUAL CHANNEL VIEW FREE CONSOLIDATOR+ CONFIGURATION SOFTWARE MODBUS CLIENT, SNOOPER & SPOOFER ADD-ON FEATURES USB DATA LOGGER ADD-ON FEATURE CONNECTIONS SPECIFICATIONS DIMENSIONS ACCESSORIES ORDERING INFORMATION www.predig.com... -
Page 3: Overview
PD9000 Multivariable Controller OVERVIEW The ConsoliDator+ is a multivariable controller that is both easy to use and satisfies a wide variety of process display, alarm, and control applications. It accepts 4-20 mA inputs, flow meter pulse inputs, digital inputs, and Modbus inputs and displays them in both numeric and bargraph format on a large, 5.7"... - Page 4 PD9000 Multivariable Controller Channel Details Screen PV & Units Channel Number and Tag Input Current (mA) Input Card Slot Number Bargraph with Timer Status Alarm Points Bargraph color is fully Alarm Set & Reset customizable and can be Points and Status programed to change on alarm condition Screen with Feet &...
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Page 5: Inputs & Outputs
PD9000 Multivariable Controller INPUTS & OUTPUTS The back panel is labeled with the I/O boards that were installed at the factory. The removable connectors are labeled with the connection signal for each terminal. The following diagram shows what the back of the model PD9000-GP-4PI-8AI-10AO-10RY looks like. -
Page 6: Setting Channel Parameters
PD9000 Multivariable Controller SETTING CHANNEL PARAMETERS What makes the ConsoliDator+ easy to program is its intuitive setup screens. As shown in the first image below, the setup screen allows you to see all the relevant information you need when creating or editing a channel - all on one screen! When creating a new channel, the channel number is auto-generated for you. -
Page 7: Individual Channel View
PD9000 Multivariable Controller INDIVIDUAL CHANNEL VIEW To view the details of any channel, press Menu and then press View – Channel. Select the channel of interest. Navigate through the different items using the navigation keys. A green bar indicates the selected item, press the R-key to step into and see more details about the inputs and outputs related to the channel in view. -
Page 8: Free Consolidator+ Configuration Software
PD9000 Multivariable Controller FREE CONSOLIDATOR+ CONFIGURATION SOFTWARE The easiest and quickest way to program your ConsoliDator+ Once your controller is programmed the way you want it, you can multivariable controller is to use the FREE ConsoliDator+ wire it up for your application per the instructions in this manual configuration software. - Page 9 PD9000 Multivariable Controller Totals Settings ● Enter Display Tag Name for Total ● Select Input ● Enter Units ● Enter K-Factor Value ● Set Decimal Point ● Check Box for Countdown, Allow Negative, Preset Value and Enter Value, Roll-Over and Enter Value, and Non-Resettable ●...
- Page 10 PD9000 Multivariable Controller Inputs Settings ● Enter Display Tag Name for Input Channel ● Select Filter Time ● Enter Bypass Value ● Check Box for Glitch Filter ● Check Box for Break Below and Set mA Value ● Check Box to Disable Input Channel Outputs Settings ●...
- Page 11 PD9000 Multivariable Controller System Display Settings ● Set Backlight Brightness ● Enter Display Refresh Rate ● Check Box to Show Commas ● Select Color Scheme for Text, Background, and Bargraph ● Check Box to Show Alarm Condition Using Alarm Color Settings General / Date &...
- Page 12 PD9000 Multivariable Controller Modbus Settings ● Select Modbus Mode ● Select Baud Rate ● Select Parity ● Enter a Value in ms for Tx Delay ● Click on the Plus or Minus Symbol to Increase or Decrease Seconds for Rx Timeout ●...
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Page 13: Modbus Client, Snooper & Spoofer Add-On Features
PD9000 Multivariable Controller MODBUS CLIENT, SNOOPER & SPOOFER ADD-ON FEATURES Snooper Mode The ConsoliDator+ Multivariable Controller supports Modbus RTU, Modbus ASCII, Enron Modbus, and Ethernet Modbus The Snooper mode can listen and read the process variables TCP/IP. The Server mode is a standard ConsoliDator+ feature; it being transmitted on the RS-485 bus without causing any responds to requests and accepts writes from a Modbus client. -
Page 14: Usb Data Logger Add-On Feature
PD9000 Multivariable Controller USB DATA LOGGER ADD-ON FEATURE PDK9000-D1 Data Logger Add-On Feature for the PD9000 ConsoliDator+ allows you to log data to an external USB flash drive and create logs that contain the same type of process data or a mix of just about anything you might want to log. - Page 15 PD9000 Multivariable Controller Setup Log Trigger Setup Log Start / Stop The log Start / Stop is used to give the system or the operator The Log Trigger can be any event from the list below. Log control to start and stop the log process. entries will be made every time the input is activated.
- Page 16 PD9000 Multivariable Controller Setup USB Drive Safely Remove Flash Drive The System – USB Drive provides status information about To safely remove the flash drive: the connected flash drive. Go to the System – USB Drive screen, navigate to the •...
- Page 17 PD9000 Multivariable Controller View Data Logs In the View Data Logs menu you can see a list of the active data logs. Press the right arrow key to go to the log list and to see details of any of the logs. Press the Stop Log key to stop logging the selected log.
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Page 18: Connections
PD9000 Multivariable Controller CONNECTIONS 4-20 mA Analog Input Connections Power connections are made to one of the power terminal connectors. All units are capable of being powered either by Analog 4-20 Input connections are made to screw terminal AC or by DC for the ranges specified. connectors (two inputs per connector). - Page 19 PD9000 Multivariable Controller Flow Meter Pulse Input Connections Analog Output Connections Flow Meter Pulse Inputs are wired to four-terminal connectors The following figures show examples for isolated 4-20 mA (two inputs per connector). A square waveform is used in the transmitter output connections.
- Page 20 PD9000 Multivariable Controller Relay Connections RC Networks Available from Precision Digital RC networks are available from Precision Digital and should Relay connections are made to three-terminal connectors be applied to each relay contact switching an inductive load. labeled individually. There are five relays per card. Part number: PDX6901.
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Page 21: Specifications
PD9000 Multivariable Controller SPECIFICATIONS Channel Functions: There is an extensive number of functions that can be applied to the inputs Except where noted all specifications apply to operation at 25°C (77°F) Password: Programmable password restricts modification of programmed settings. View and Setup menus are password General protected, function keys and digital inputs are not protected. - Page 22 PD9000 Multivariable Controller Totalizer Channel & Math Functions Number of Totalizers: Up to 32 totalizers, Scale K-Factor Converts number of pulses 15 digits with comma separator Functions to volume or other units Totalizer Inputs: Calculates total based on selected rate channel, Scale Factor Apply multiplier to a channel pulse input, digital input, or triggered event for non-rate channels.
- Page 23 PD9000 Multivariable Controller Open Parshall Flumes Q = K H^n Additional Control Channel Functions Enter constant, head variable, Sampler Trigger relay sample and se- Flow Continued exponent, and units lect sampling time (e.g. Turn Functions V-Notch Weirs Q = K H^2.5 relay on for 30 sec every Enter constant, head variable, time total increases by 1,000...
- Page 24 PD9000 Multivariable Controller 4-20 mA Analog Inputs Pulse Inputs Number of Inputs: (4) Analog inputs/card Number of Inputs: (4) Pulse inputs/card, (28) Analog inputs max, no other I/O (28) Pulse inputs max, no other I/O Typical Input: 4-20 mA Input Type: Active Square Wave, NPN, PNP, Reed Switch, Input Range: 0-24 mA Coil (Magnetic Pickup) Normal threshold: 1.2 V (0.8 to 3.0 V)
- Page 25 PD9000 Multivariable Controller Digital Inputs & Outputs Relays Digital Inputs: 5 Inputs, non-isolated, 30 VDC max Number of Relays: (5) Relays/card (30) Relays max with (4) analog or (4) pulse inputs, no other I/O Standard feature on all ConsoliDator+ models Rating: SPDT (Form C) Low: 0 to 1.2 V Resistive load: Rated 10 A @ 120/240 VAC or 8 A @ 30 VDC...
- Page 26 PD9000 Multivariable Controller Timers Modbus Serial Communications Number of Timers: Up to 32 Compatibility: RS-485 (EIA-485) Time Format: hh:mm:ss with 0 decimals selected Protocol: Modbus RTU or Modbus ASCII Seconds with 1 or more decimals Modbus Enron is supported by the Client and the Spoofer modes. Automatic Actions: Power Up: Timer action on power up Device Address: 1 to 247 (Server) Error: Action when an error is detected...
- Page 27 PD9000 Multivariable Controller Client & Snooper Settings Data Logger – USB Drive Availability: Order Add-On Feature model PDK9000-M1 at any USB Data Logger Add On Feature PDK9000-D1: The Data time. Logger is an option in the ConsoliDator+. It can be purchased at Number of Output PVs: 99 process variables can be written by the time the order is placed or it can be purchased and enabled at any time.
- Page 28 PD9000 Multivariable Controller Sample Data Log File Ethernet Communications Device: Lantronix Xport-05 Protocol: Modbus TCP/IP (Default) Modbus UDP/IP Modbus RTU Over TCP/IP Modbus RTU Over UDP/IP Port Settings (Do Not Change): Protocol: RS-232 Baud Rate: 9600 Data Bits: 8 Flow Control: None Parity: None, Stop Bits: 1 Network Stack: IPv4 Ethernet Mac/Phy: 10/100 Mbps...
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Page 29: Dimensions
PD9000 Multivariable Controller DIMENSIONS Overall Dimensions Units: Inches (mm) 10.85 (276) 4.87 (124) 10.85 (276) 0.82 (21) Panel Mount Controller Download free 3-D CAD files of these instruments to simplify your drawings! predig.com/documentation-cad www.predig.com... - Page 30 PD9000 Multivariable Controller Panel Mounting • Prepare panel cutout per the dimensions provided • Locate the panel mounting bracket and screws • Inspect the controller to assure the gasket is securely in place • Insert controller in the panel cutout, the latches on the top and bottom should hold it in place •...
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Page 31: Accessories
PD9000 Multivariable Controller ACCESSORIES PD9000-ENC ConsoliDator+ NEMA 4X Plastic and NEMA 4 Steel Enclosures The PD9000-ENC enclosures provide a convenient way to Features mount the PD9000 ConsoliDator+ to walls and other vertical ● House One ConsoliDator+ PD9000 structures. The enclosures are available in painted steel and ●... - Page 32 PD9000 Multivariable Controller PDA9000SH Sun Hood MOD-LH Light / Horn ConsoliDator+ Shown in a PDA2919 Enclosure with PDA9000SH Installed on PD9000 ConsoliDator+ MOD-LHRB1 Red Light / Horn and Button mounted in PDA2909 enclosure (ConsoliDator+ and enclosure sold separately. Assembly required.) (ConsoliDator+ and enclosure sold separately) The PDA9000SH ConsoliDator+ Sun Hood provides shade Precision Digital conveniently offers the MOD-LH which...
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Page 33: Ordering Information
PD9000 Multivariable Controller ORDERING INFORMATION General Purpose Panel Mount Models Model Pulse Inputs 4-20 mA 4-20 mA Relays Inputs Outputs PD9000-GP (Modbus Monitor) PD9000-GP-4AI PD9000-GP-4AI-10RY PD9000-GP-4AI-5AO-10RY PD9000-GP-4AI-20RY PD9000-GP-4AI-5AO-20RY PD9000-GP-8AI PD9000-GP-8AI-10RY PD9000-GP-8AI-10AO-10RY PD9000-GP-8AI-20RY PD9000-GP-8AI-25RY PD9000-GP-12AI PD9000-GP-12AI-20RY PD9000-GP-12AI-10AO-10RY PD9000-GP-16AI PD9000-GP-16AI-15RY PD9000-GP-16AI-15AO PD9000-GP-20AI PD9000-GP-20AI-10RY PD9000-GP-20AI-10AO PD9000-GP-24AI... - Page 34 PD9000 Multivariable Controller Add-On Features Model Description PDK9000-M1 Add-On Feature: ConsoliDator+ Modbus Client/Snooper/Spoofer (Ver. 2.1 & Up) PDK9000-D1 Add-On Feature: ConsoliDator+ USB Data Logger (Ver. 2.2 & Up) Note: Add-On features that are ordered with the ConsoliDator+ will be activated at the factory. Add-On features can be ordered for existing ConsoliDator+ units with a firmware version of 2.2 or greater, at any time.
- Page 35 PD9000 Multivariable Controller Accessories PDA-BUTTON Momentary Pushbutton Model Description PDA-BUTTON1B NEMA 4X Black Button PDA-BUTTON1G NEMA 4X Green Button PDA-BUTTON1R NEMA 4X Red Button Light / Horn Accessories Model Description MOD-LHRB1 Red Light / Horn and Button with Holes Drilled in Enclosure MOD-LHGB1 Green Light / Horn and Button with Holes Drilled in Enclosure...
- Page 36 Digital Corporation makes no representations or warranties with respect to the contents hereof, and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose. WARNING Cancer and Reproductive Harm - www P65Warnings ca gov ©2021 Precision Digital Corporation. All rights reserved. LDS9000_F 08/21 PRECISION DIGITAL CORPORATION www.predig.com...
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