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Operation - Repair - Parts
G-Flex 1500 Feeder
Model 16V133 - 120V
Vibratory Parts Feeder for separating and presenting parts.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
- For professional use only -
T A
B L
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H O
P P
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M A
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ti21442a
332462E
EN
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Table of Contents
Related Manuals for Graco G-Flex 1500
Summary of Contents for Graco G-Flex 1500
- Page 1 Operation - Repair - Parts 332462E G-Flex 1500 Feeder - For professional use only - Model 16V133 - 120V Vibratory Parts Feeder for separating and presenting parts. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
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Page 2: Table Of Contents
Limiting Maximum Output of Control ..15 Graco Standard Warranty ....39 Setting Minimum Output of Control ..15 Soft-Start . -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. -
Page 4: Component Identification
Component Identification Component Identification ti21443a Ref. Description Ref. Description Parts Table Left Half M12 Connector Parts Table Right Half Fuses Adjustable Gate Hopper Feed Table Parts Hopper Electromagnet Left Half Lifting Points Electromagnet Right Half Control Display and Touch Pad Electromagnet Hopper Main Power Switch/Lock Out Power-in Junction Box... -
Page 5: Lifting Instructions
Lifting Instructions Lifting Instructions 2. To mount the G-Flex 1500 position it in the desired location. The G-Flex 1500 Floor Mounting Plate (J) is designed to be anchored using four 3/8 in. con- crete anchor bolts. To prevent crush injury or equipment damage when lift- ing the G-Flex ™... -
Page 6: Wiring Connections
Supply Wiring Connections (5-30 VDC) 5 GND Connect power to the G-Flex 1500 at the Power-in Junc- tion Box (R). See Component Identification, page 4, for location of Junction Box. Use a minimum of 14 AWG The table and hopper signal must be between 5-30 solid wires from the power supply. -
Page 7: General Information
Control Menu Power Setting The control uses four programming keys to operate the The G-Flex 1500 comes from the factory set to “Auto control. The power key controls manual operation in Track” for Amplitude Source. This allows the user to override mode. -
Page 8: Operation
Operation Operation NOTE: The table frequency is set at the manufacturer 4. For fine tune adjustment REPEATEDLY PRESS the for optimal part movement. The serial label above the UP or DOWN arrow keys to dial in on the desired Control Display lists the SET FREQUENCY (Fset) of the feed rate. -
Page 9: Difficult To Move Parts
9. If the part does not feed out the Hopper Feed Table, see Difficult to Move Parts, page 9. NOTE: The chart below illustrates a general rule for operating the G-Flex 1500. Parts with less surface area and more mass will require a greater CFR to move parts around the table. - Page 10 Operation 3. Press DOWN ARROW once to get to frequency. 7. Press UP ARROW three times to get out of the menu. ti22290a ti22294a 4. Press ENTER once to get frequency sub-menu. 8. Press the UP and DOWN ARROWS to adjust the amplitude for improved part movement.
- Page 11 Operation Hopper FREQUENCY 6. Press DOWN ARROW to adjust frequency. Some parts will feed out of the hopper as low as 50 Hz. Adjust the hopper frequency to improve part feeding out of the hopper. 1. Turn the table and the hopper ON either through the PLC M12 input or manually.
- Page 12 Operation Part Feed Optimizer 2. Loosen four screws (88), two on each side of the hopper. If parts are self-feeding when the parts table is running, install the Part Feed Optimizer (16W839) accessory. ti22302a ti22302a 3. Adjust the slope of the hopper feed table. Slope ti22303a down towards the table to improve the feed rate.
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Page 13: Control Menu Layout
[ Normal, Always On, 2-Speed, High/Low ] Empty Bowl [ Normal, Stop ] **Not used on G-Flex 1500 Aux Output Mode [ Normal, Inverted, Alarm, Inv Alarm, Air Jet ] **Not used on G-Flex 1500 Diagnostics Software Version [ Software Revision Level ]... -
Page 14: Manual Operation In Override Mode
(Fn) lists the natural frequency of the table and hopper per may be turned on manually by holding the power when the G-Flex 1500 was manufactured. The frequen- key for 1.5 seconds. This will start the override operation cies from Step 9 (Table) and Step 1 (Hopper) should be and the table or hopper will turn on. -
Page 15: Detailed Control Adjustment
Detailed Control Adjustment Detailed Control Setting Minimum Output of Control Adjustment The Min Amplitude setting can be adjusted to the desired low level of vibration. The minimum power set- ting can be found under the Power menu. It can be NOTE: The following section covers advanced pro- adjusted up from 0.0% to 95.0%. -
Page 16: Frequency Settings
The next four items under the software revision level show certain software regis- To manually find the resonate frequency of the bowl, set ters that may be helpful to Graco while troubleshooting the amplitude to approximately 30%. Then adjust the over the phone. -
Page 17: Default Memory
“Save Settings1” The G-Flex 1500 is rated 1.8A at 120V. The operator memory. If an operator disturbs the settings, the should monitor the output current to ensure that it is “Restore Settings1”... -
Page 18: Repair
150±10 in-lb. Table and Brush Spacing Brush Adjustment The two tables on the G-Flex 1500 need to move inde- 1. If brushes are touching each other from one tray to pendent of each other for optimal operation. It is import- the other, remove the brush by peeling it off the ant to keep a minimum of .020 in. -
Page 19: Electromagnet And Armature Spacing
Repair Electromagnet and Armature 12 places Spacing The spacing between the electromagnet and armature must be .090 in. ti22022a ti21773a 1. Remove screws (44, 103, 104) holding spring pack .090 in. (30, 24, 26, 25, 102). 1. To adjust, loosen the two bolts on the electromagnet 2. -
Page 20: Electromagnet Replacement
Repair Electromagnet Replacement 5. Remove screws (47) from electromagnet (29). Table 1. Disconnect power to the unit. See Power Discon- nect, page 18. 2. Remove display panel (11). See Display (Keypad) Replacement, page 22. 3. Remove electromagnet wiring (29) from harness ti22030a (74) for appropriate electromagnet. - Page 21 Repair 10. Attach wire ends to harness and ground bar. 4. Loosen strain relief and remove wire from control Tighten strain relief. panel area. ti22038a BLACK BLACK WHITE WHITE GREEN FROM ELECTROMAGNET FROM ti22029a ELECTROMAGNET 5. Remove screws (88) and washers (108) that attach BLACK WHITE electromagnet (13) to mounting bar (5).
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Page 22: Display (Keypad) Replacement
Repair Display (Keypad) Replacement 9. Route wire through unit and strain relief. 1. Disconnect power to the unit. See Power Discon- nect, page 18. 2. Remove screws (3) from panel (11). ti22036a 10. Attach wire ends to control board and ground bar. Tighten strain relief. - Page 23 Repair 5. Remove nut (67) holding ground wire (73) to panel 7. Disconnect ribbon cable from display connector on (11). control board (2 places). ti22003a 6. Disconnect ribbon cables from membrane switch on ti22005a control board (2 places). 8. Replace display panel. 9.
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Page 24: Accelerometer Replacement
Repair Accelerometer Replacement 5. Loosen wire clamp and pull wire through pedestal. Remove wire from corrugated sleeving. Table 1. Disconnect power to the unit. See Power Discon- nect, page 18. 2. Remove screws (3) and display panel (11). See Display (Keypad) Replacement, page 22. 3. - Page 25 Repair Hopper 5. Loosen wire clamp. Wire to be removed from corru- gated sleeving. 1. Disconnect power to the unit. See Power Discon- nect, page 18. 2. Remove screws (3) and display panel (11). See Display (Keypad) Replacement, page 22. 3.
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Page 26: Troubleshooting
Troubleshooting Troubleshooting Problem Possible Cause Solution Parts will not circulate on table. Amplitude setting of table is too low. Increase amplitude setting of table. Frequency setting is not optimal for Manually adjust the Table Fre- table. quency to the Fset value located on the serial label above the control dis- play. - Page 27 Troubleshooting Problem Possible Cause Solution Parts feed from hopper even though Vibration from the table is making the Adjust the Hopper gate to the optimal the hopper is off. hopper vibrate and feed parts. height to help restrict parts feeding. Reduce the amplitude of the table but still have acceptable part movement.
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Page 28: Parts
Parts Parts 45 46 ti22053a 332462E... -
Page 29: Parts List
109 16X251 LABEL, identification 121803 SCREW, cap, button head + Included in kit 16W799 REPAIR, table spring pack 183682 LABEL, graco logo (four 16W799 Kits required for complete replacement.) 58#± 16V557 STRIP, reclosable, fastener, a * Included in kit 16W800 REPAIR, table pad 59#±... -
Page 30: Parts
Parts Parts ti22054a 332462E... -
Page 31: Parts List
16V355 KNOB, 5 prong, 1/4-20, f * Included in kit 16W797 or 254436 REPAIR, control 110755 WASHER, plain board 110141 SCREW, cap, sch 102040 NUT, lock, hex # Included in kit 16W796 or 254435 REPAIR, display 16V888 LABEL, branding, g-flex 1500 332462E... -
Page 32: Series A Wiring Diagram
Series A Wiring Diagram Series A Wiring Diagram 332462E... -
Page 33: Series B Wiring Diagram
Series B Wiring Diagram Series B Wiring Diagram 332462E... - Page 34 Series B Wiring Diagram Ref. Part Description Qty. Ref. Part Description Qty. 16V823 HARNESS, ground, display 16V361 COIL, electromagnetic 16V822 HARNESS, power, jumper,table 16V775 HOLDER, fuse 16V821 HARNESS, wire, main 16V364 SENSOR, accelerometer, hopper 16V764 PANEL, mount, circuit bd, complete 16V272 COIL, electromagnetic 254431 PANEL, mount, circuit bd, complete 16V820 SENSOR, accelerometer,table...
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Page 35: Electrical Component Identification
Series B Wiring Diagram Electrical Component Identification Hopper Coil Hopper Sensor Ground Bar Table Fuse Holder Control Board Hopper Control Board Main Harness Table Sensor ti22031a Table Coils Ref. Part Description Qty. Ref. Part Description Qty. 16V821 HARNESS, wire, main 16V361 COIL, electromagnetic 16V764 PANEL, mount, circuit bd, complete 16V775 HOLDER, fuse... -
Page 36: Settings Table
Settings Table Settings Table Auto Track Mode Manual Mode Part Reference CFR Value Freq. Freq. Ampl. Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper 332462E... - Page 37 Settings Table Auto Track Mode Manual Mode Part Reference CFR Value Freq. Freq. Ampl. Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper Table Hopper 332462E...
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Page 38: Technical Specifications
Technical Specifications Technical Specifications G-Flex 1500 (Model 16V133) U.S. Metric Hopper Capacity 0.9 ft .025 m Table Size 15.5 in. x 24 in. 39.4 cm x 61.0 cm Maximum Part Size 3 in. x 3 in. x 1.5 in. 7.6 cm x 7.6 cm x 3.8 cm... -
Page 39: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. - Page 40 This manual contains English. MM 332462 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com...