Related Manuals for GF JRG Coral force 5000
Summary of Contents for GF JRG Coral force 5000
- Page 1 JRG Coral force 5000 JRG Coral force 5500 JRG Coral force 6500 JRG Coral force 7000 JRG Coral force 5000 JRG Coral force 7000 Installation and operating instructions FailSafe Rev.: 11013802-2...
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Page 3: Table Of Contents
Foreword Contents Foreword ........................... 6 Safety instructions ....................... 6 1 5 B 1 5 B W arranty ..........................7 1 6 B 1 6 B D uty of care of operator ...................... 8 1 7 B 1 7 B S afety instructions and installation conditions..............9 CE-labelling ........................ - Page 4 Foreword Backflushing ........................46 Self-test ..........................47 Battery test ........................47 BCT signal contact (optional accessory) ................48 Service ..........................49 Error messages / malfunctions ..................50 Maintenance and service ....................53 10.1 Wartungsintervall überprüfen ..................53 10.2 Service ........................... 54 10.3 Replace the catalyst granulate ..................
- Page 5 Foreword Rev.: 11013802-2 Seite 5 von 64...
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Page 6: Foreword
Foreword 1 Foreword These operating instructions contain all the important information you will need for the proper operation of the device described. Observing these instructions helps to avoid dangers, to reduce repair costs and downtime, and to increase the reliability and service life of the device. The operating manual must always be available at the place of use. -
Page 7: 5 B 1 5 B W Arranty
Foreword Warranty The warranty is honoured in the sense of our General Terms of Sale and Delivery only if: • the device is installed by a qualified professional, • the device is used in accordance with the instructions of this operating manual, •... -
Page 8: 6 B 1 6 B D Uty Of Care Of Operator
Foreword Duty of care of operator The JRG Coral force limescale conditioning system was designed and built under careful observance of harmonised standards and other technical specifications. The system is thus state of the art and allows maximum safety during all operational states. The security of the system can only be implemented in practice if all necessary measures are taken. -
Page 9: 7 B 1 7 B S Afety Instructions And Installation Conditions
Foreword Safety instructions and installation conditions Attention! • Use the device in proper working condition and for its intended use and in full awareness of safety concerns and possible dangers. • Observe the installation and operating instructions. • Faults that can affect safety must be rectified immediately by a specialist. •... - Page 10 Foreword • Check the tightness and proper functioning of the system regularly and comply scrupulously with the prescribed inspection and maintenance intervals and the measures provided for this purpose. • Before performing maintenance or repair work, bar access by unauthorised persons to the working area of the limescale conditioner.
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Page 11: Ce-Labelling
Foreword CE-labelling The manufacturer: Georg Fischer JRG AG Declares that the products JRG Coral force 5000 JRG Coral force 5500 JRG Coral force 6500 JRG Coral force 7000 Comply with the following standards: RICHTLINIE 2006/42/EG DES EUROPÄISCHEN PARLAMENTS UND DES RATES vom 17. -
Page 12: Produktbeschreibung
Product description 2 Product description Intended use The JRG Coral force 5000, 5500, 6500 and 7000 limescale conditioners reduce in a sustainable manner the build- up of limescale in potable water systems and sanitation facilities. The underlying principle of the... - Page 13 Product description Installation example of a JRG Coral force 6500 in the cold water connection of a multi-residential building downstream of the water meter, filter, and pressure regulator. Any other use of the device or use beyond what is specified is considered to IMPROPER USE.
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Page 14: Description Of Function
Product description Description of function The functioning of the JRG Coral force limescale conditioners is based on the patented WATERCRYST catalyst technology. This leaves the valuable minerals in the potable water and does not alter its natural composition. The stainless steel tank contains (1) a loose bed of the active, fine-grained, polymer catalyst granulate (2), above which are found the specific lighter filter granules (3) made of polypropylene, as well as star filters (4.5) in the inlet and outlet made of food-grade and temperature-resistant plastics, which retain the catalyst granulate (2) in the tank (1). - Page 15 Product description A control and monitoring electronics system ensures automatic and correct operation. Microbiological degradation of the equipment is prevented by regular, automatic, thermal disinfection (TDI). During the TDI the catalyst cartridge is disconnected from the water supply line via a valve unit; a bypass in the valve continues to ensure the potable water supply. The water in the cartridge is heated to 80 °C and, after a reaction time of about 90 minutes, flushed out.
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Page 16: Control And Monitoring Module
Control and monitoring module 3 Control and monitoring module The control and monitoring module provides the following functions: • Self-test and automatic commissioning • Monitoring the functioning of the device components Multi-chamber piston slide valve position control Heating relay and heating current monitoring of the TD module Temperature monitoring WT, TD and BF Motor function for multi-chamber piston slide valve drive Fail-safe (automatic bypass switch during a power failure) - Page 17 Control and monitoring module Heating and power plug Battery slot for fail-safe Double-digit display for status display Operation LED lights up for error-free operation Service LED lights up when five-year servicing is due Error LED lights up during malfunctions „+“-button Menu „M“-button Rev.: 11013802-2 Seite 17 von 64...
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Page 18: Scope Of Supply And Device Set-Up
Scope of supply and device set-up 4 Scope of supply and device set-up The units are supplied ready for mounting with cover Seite 18 von 64 Rev.: 11013802-2... - Page 19 Scope of supply and device set-up Pos. Stk. Bauteil Beschreibung Covering hood Plastic moulded part made from translucentPP Clamp Serves to mount pressure tank on the valve unit Control Electronics with microprocessor and splash-water resistant plastic housing. Controls and monitors the valve assembly and the implementation of thermal disinfection Valve head with slide set...
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Page 20: Technical Data
Technical data 5 Technical data Hydraulic 5000 5500 6500 7000 Residential units up to VDI 3807-T3 Residential buildings with a maximum daily water [l/d] 1.250 1.760 2.600 3.750 consumption (acc. DVGW W510) Nominal flow rate [l/h] 3.800 4.200 5.800 7.000 Nominal pressure [bar] Operating pressure... -
Page 21: Installation Dimensions
Installation dimensions 6 Installation dimensions JRG Coral force 5000 5500 6500 7000 Connection dimension 40 (1 1/2" IG) Device height [mm] Device width [mm] Wall spacing [mm] min. 400 Installation depth [mm] max.910 Installation length [mm] Connection height [mm] 900±100 1060±100 Weight empty [kg]... -
Page 22: Installation
Installation 7 Installation The unit is to be installed by a qualified electrician in accordance with the Georg Fischer JRG AG documentation and the additional documentation of the manufacturer and in compliance with the local regulations. Danger of scalding! The hot-water system / hot-water tank is if necessary to be cooled and decommissioned according to the regulations. -
Page 23: Prepare The Jrg Coral Force For Installation
Installation Prepare the JRG Coral force for installation Rev.: 11013802-2 Seite 23 von 64... - Page 24 Installation Seite 24 von 64 Rev.: 11013802-2...
- Page 25 Installation Für Einbau von rechts nach links T-Stück und Bypassventil um 180° drehen Auf korrekte Position der O-Ringe achten! Rev.: 11013802-2 Seite 25 von 64...
- Page 26 Installation Seite 26 von 64 Rev.: 11013802-2...
- Page 27 Installation Rev.: 11013802-2 Seite 27 von 64...
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Page 28: Setting Up The Unit
Installation Setting up the unit When installing the device, maintain a sufficiently large maintenance interval! Seite 28 von 64 Rev.: 11013802-2... - Page 29 Installation Before attaching the piping, level the unit and fix it to the ground! Rev.: 11013802-2 Seite 29 von 64...
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Page 30: Installation Diagram
Installation Installation diagram Installation is carried out on the cold water supply line. Option A: Protection of the entire drinking water installation Legend: (1) Water meter + domestic water station; (2) Drain valve; (3) JRG Coral force limescale conditioner; (4) Free outlet into drain;... - Page 31 Installation Variant B: Protection for the hot water installation Legend: (1) Water meter + domestic water station; (2) Drain valve; (3) JRG Coral force limescale conditioner; (4) Free outlet into drain; (5) Flushing line (temperature resistant 80°C); (6) Socket outlet; (7) Optional: integration in to building routing technology using a signal contact;...
- Page 32 Installation P iping example The JRG Coral force 6500 is installed in the domestic water connection immediately downstream of the domestic water station (water meter, check valve, filter and pressure regulator). Seite 32 von 64 Rev.: 11013802-2...
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Page 33: Flushing Line - Design And Installation
Installation Flushing line – design and installation Flushing line, temperature resistant to 80°C Dimension min. DN 15 Spülmengen (8bar): Device type RS-flow rate (8bar) RS-quantity [L] Temperature* 5000 – 5500 11 l/min 80°C 6500 - 7000 11 l/min 80°C *RS-temperature briefly is 80°C. Thereafter the temperature is decreasing. Flushing line implementing regulations The following implementing regulations for the flushing line must be complied with! - Page 34 Installation Flushing line: Max. length: 10m Max. height: 5m Rinsing is carried out with line pressure (2-8bar) Flushing line, and mounting material temperature resistant to 80°C Drain dimension min. DN65 Provide a splash protection! Seite 34 von 64 Rev.: 11013802-2...
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Page 35: Commissioning
Commissioning 8 Commissioning Before commissioning, check all connections for proper fitting and tightness! The flushing line from the unit to the drain must be installed according to regulations. Check whether there is a properly grounded and fused socket within reach of the supplied cable. - Page 36 Commissioning Press the ‘M’ button, hold for two seconds, and release again. Count: Twenty-one, twenty-two The control system starts automatically with a commissioning routine. Status-No.: 04. / Selftest Check the unit for leaks at the same time! Decimal point on the display flashes LED: green lights up Duration approx.
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Page 37: Mounting The Cover Hood
Commissioning Once the decimal point is no longer illuminated, the JRG Coral force limescaling conditioner can be left unattended. DONE! The valve spool is now in the secure TD position and a thermal disinfection is carried out. Mounting the cover hood Visual inspection for leaks! Before mounting the cover hood, check the installation and device for leaks. -
Page 38: Documenting The Commissioning
Commissioning Documenting the commissioning Note! Commissioning ist o be noted in the maintenance history. Fill out the commissioning report and send it to Georg Fischer JRG AG. Fill out the maintenance tag for granul replacement and attach tot he device at a visible point. Cartridge must be replaced every five years. -
Page 39: Fill Out The Warranty Card
Commissioning Fill out the warranty card • Fill out the warranty card fully and return to Georg Fischer JRG AG (see example) • The device type and serial number are indicated on the rating plate on the control system. Note! The JRG warranty can be honoured only if the warranty card is returned fully completed to Georg Fischer JRG AG. -
Page 40: Mounting The Service Lable
Commissioning Mounting the service lable • Mount the service lable on the device. • Remove the accurate date sticker and mount it on the service lable. Seite 40 von 64 Rev.: 11013802-2... -
Page 41: Operating Modes And Indicators
Operating modes and indicators 9 Operating modes and indicators The control electronics indicates the respective operating conditions and malfunctions through a double-digit display, three LEDs and an acoustic signal transmitter (buzzer). Display: - displays the current operating mode or the error number Operating status lights:: - green „ACTIVE“... - Page 42 Operating modes and indicators Signal contact (BCT) BCT-Signal: 1 (For integration see chapter 9.6 BCT signal Legend contact (optional accessory) on page 48) BCT-Signal: 1 Contact closed Operating states BCT-Signal: 0 Contact open Green / ACTIVE Water treatment active Green / ACTIVE Thermal disinfection active Green / ACTIVE Backflushing active...
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Page 43: Normal Oeration - Water Treatment
Operating modes and indicators Normal oeration – water treatment In water treatment operation, the water flows through the device and some of the scale is converted into tiny lime crystals, which are then carried by the water into the installation system. Depending on the setting of the electronic controller, the water treatment is interrupted every four days (ECO mode;... -
Page 44: Thermal Disinfection (Td)
Operating modes and indicators Thermal disinfection (TD) The first automatic TD is always run at 0:00 following commissioning or a power interruption. After this first TD, the next are run, depending on the settings, at regular four-day intervals in eco mode or every 1, 2 or 3 days. -
Page 45: Setting The Thermal Disinfection (Td) Interval
Operating modes and indicators 9.2.1 Setting the thermal disinfection (TD) interval During the initial start-up, commissioning must be started manually. The device automatically fills up with water: Press and hold the „M“-button for mote than six seconds. The display automatically switches to ‘d.1.’ or ‘d.2.’ or ‘d.3.’ or ‘d.4’. Display: d._. -
Page 46: Backflushing
Operating modes and indicators Backflushing After the TD, hot water is flushed from the cartridge through the rinsing line. The piston valve moves into the backflush position. Cold water flows into the cartridge and displaces the hot water, which flows through the rinsing pipe into the drain. -
Page 47: Self-Test
Operating modes and indicators Self-test While the decimal point is flashing the device is automatically filling up with water and all the important functions are being checked: Valve piston drive Position indicator The slider is moved into the backflushing position, the device is automatically aerated Heating element for thermal disinfection Check the dimensioning of the drain! -
Page 48: Bct Signal Contact (Optional Accessory)
Operating modes and indicators BCT signal contact (optional accessory) Artikel Beschreibung Art. Nr. Stecker zur Einbindung der JRG Coral force GLT-Stecker inkl. Kalkschutzanlage in die Gebäude-Leit-Technik (GLT) 12000122 Kabel L = 5m Details siehe: Elektrischer Anschluss GLT Potentialfreier Meldekontakt: max. 24V 1A max. -
Page 49: Service
Operating modes and indicators Service The upcoming change of the cartridge is indicated by the yellow LED blinking in the following combinations: during operation: in the event of an Operating display: Status 01-05 error: Status 20-82 Yellow LED flashes (SERVICE) Green LED error-free operation. -
Page 50: Error Messages / Malfunctions
Operating modes and indicators Error messages / malfunctions An error or a problem exists only if the red LED is continuously lit up. The error code is given on the display. If the red LED is not lit up, the display indicates the current operating condition. If the yellow LED lights up, the catalyst granulate/cartridge must be replaced. - Page 51 Operating modes and indicators Malfunction messages RTC (real time clock) defective / Unplug and re-insert the plug, communications with RTC not begin commissioning (see Chapter Fehler! Verweisquelle possible konnte nicht gefunden werden. on page Fehler! Textmarke nicht definiert.. If the error recurs inform factory customer service WT POS not reached Unplug and re-insert the plug,...
- Page 52 Operating modes and indicators Temperature sensor defective / not connected / unrealistic measured temperature value TD error: heat-up temperature Inform factory customer service. not achieved TD error: maintenance temperature not reached RS error: cold-water temperature Check water supply. not achieved Unplug and re-insert the plug, begin commissioning (see Chapter Fehler! Verweisquelle...
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Page 53: Maintenance And Service
Maintenance and service 10 Maintenance and service In addition to the usual, regular inspections of the technical systems according to the regulations and standards applicable to the application area, the catalyst granulate in JRG Coral force limescale conditioners must be replaced every five years. Georg Fischer JRG AG offers a suitable service kit for this purpose. -
Page 54: Service
Maintenance and service 10.2 Service The pending catalyst granulate replacement is displayed by the yellow LED blinking in the following combinations: during operation: in the event of an Operating display: Status 01-05 error: Status 20-82 Yellow LED flashes (SERVICE) Green LED error-free operation. -
Page 55: Replace The Catalyst Granulate
Maintenance and service 10.3 Replace the catalyst granulate Slipping hazard! From escaping granulate — put up warning sign. Danger of scalding! From escaping hot water – wait until system parts have cooled to room temperature and discharge the pressure from the system Unplug the unit and secure against restarting. - Page 56 Maintenance and service • Remove hood including thermal insulation • Expand device (loosen the corrugated pipe hoses at the T- connector) • Open profile clamp • Lift off valve head Seite 56 von 64 Rev.: 11013802-2...
- Page 57 Maintenance and service Carefully wipe down and clean valve head and tank collar of granulate residues! • Replace O-ring, grease tank collar. • Change filter arm • Snap valve head onto immersion tube and close profile clamp (tightening torque of approx.
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Page 58: Replacing The Battery
Maintenance and service 10.4 Replacing the battery Replacing the battery: Open the white cover on the control unit at the side. Pull out battery with strap. Old batteries may be discarded in household waste. Special waste Battery collection box Seite 58 von 64 Rev.: 11013802-2... - Page 59 Maintenance and service Plug in new battery Carefully place new battery into the controller housing. Reclose the opening with the white plastic cover Plug in the heating plug on the housing. Rev.: 11013802-2 Seite 59 von 64...
- Page 60 Maintenance and service Resetting cartridge replacement display: Press ‘M’ button and insert the mains plug. Keep ‘M’ button pressed for seven seconds, then release. Display indicator: ‘o._.’ Press the ‘+’ button to set the value to ‘o.1.’. Press the ‘M’ button to confirm the entry. Display indicator: ‘05’...
- Page 61 Spare parts and service set 11 Spare parts and service set Komponente Service-Set JRG Coral force 5000 (Katalysatorgranulat, O-Ring für Ventilkopf + Akku) Service-Set JRG Coral force 5500 (Katalysatorgranulat, O-Ring für Ventilkopf + Akku) Service-Set JRG Coral force 6500 (Katalysatorgranulat, O-Ring für 9699.065...
- Page 62 Spare parts and service set Seite 62 von 64 Rev.: 11013802-2...
- Page 63 Spare parts and service set Rev.: 11013802-2 Seite 63 von 64...
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Page 64: Seite 3 Von
Spare parts and service set Einbau- und Bedienungsanleitung JRG Coral force 5000 / 5500 / 6500 / 7000 Technische Änderungen, Satz- und Druckfehler vorbehalten. Anschrift / Stempel installierendes Unternehmen Georg Fischer JRG AG Hauptstraße 130 4450 Sissach Schweiz +41 61 975 23 77 info.jrg.ps@georgfischer.com...
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