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SERVICE SCHEDULE
Service schedule
37.1
Read out the fault memory using the KTM diagnostics tool.
Check that the electrical equipment is functioning properly.
Check and charge the battery.
Change the engine oil and oil filter, clean the oil screen. (
Check the front brake linings. (
Check the rear brake linings. (
Check the brake discs. (
p. 81)
Check the brake lines for damage and leakage.
Check the rear brake fluid level. (
Check the free travel of the foot brake lever. (
Check the frame and swingarm.
Check the swingarm bearing.
Check the heim joints at the top and bottom of the shock absorber.
Check the tire condition. (
Check the tire air pressure. (
Check the wheel bearing for play.
Check the wheel hubs.
Check the rim run-out.
Check the spoke tension. (
Check the chain, rear sprocket, engine sprocket and chain guide. (
Check the chain tension. (
Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation.
Check the fluid level of the hydraulic clutch. (
Check the front brake fluid level. (
Check the free travel of the hand brake lever. (
Check the steering head bearing play. (
Check the valve clearance.
Check the clutch.
Change the shaft seal rings of the water pump.
Change the fuel screen. (
Check the fuel pressure. (
Check all hoses (e. g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect
routing.
Check the antifreeze and coolant level. (
Check the cables for damage and routing without sharp bends.
Check that the cables are undamaged, routed without sharp bends and set correctly.
Clean the air filter and air filter box.
Change the glass fiber yarn filling of the main silencer. (
Check the screws and nuts for tightness.
Check the headlight setting. (
Check idle.
Check that the radiator fan is functioning properly. (EXC-F SIX DAYS)
Final check: Check the vehicle for roadworthiness and take a test ride.
Read out the fault memory using the KTM diagnostics tool after a test ride.
Make the service entry in KTM DEALER.NET and in the service record.
S1N: Once after 1 operating hour
S15A: Every 15 operating hours
S30A: Every 30 operating hours/after every race
p. 94)
p. 99)
p. 102)
p. 101)
p. 82)
p. 82)
p. 83)
p. 85)
p. 177)
p. 97)
p. 96)
p. 35)
p. 72)
p. 76)
p. 178)
p. 107)
p. 182)
p. 87)
p. 65)
204
S1N
S15A
S30A
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