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Summary of Contents for Magura CLARA
- Page 1 2002 W O R K S H O P Deutsch English Français Nederlands Italiano Español Rotes Garantiekarten- Anforderungsblatt beachten! Read red sheet and order warranty card! Lisez la feuille rouge et commandez la carte de garantie!
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Page 2: Table Of Contents
w w w . m a g u r a . c o m s e r v i c e @ m a g u r a . d e Table of Contents 1. Introduction Safety instructions before the first ride 3. - Page 3 Never touch either the rotor or the brake caliper after long braking as this may cause serious burns. You will be pleased to find out that the MAGURA Clara and Julie disc brakes offer a superior braking power even with little hand force applied, no matter what the weather conditions should be.
- Page 4 100kg and/or a gradient of more than 15%) always use both brakes simultaneously to brake your bike down. 5. Do not use the Clara and Julie disc brake for downhill sport or on tandems! Any misuse might cause heavy accidents with fatal injuries for you and others! 6.
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Page 5: Transport Of The Bicycle
w w w . m a g u r a . c o m s e r v i c e @ m a g u r a . d e 3. Always make sure that the brake system does not have any leaks by activating the lever blade, holding it and checking the hose connections and reservoir cover for eventual leaks. -
Page 6: Brake Installation
7. fitting bolts for rotor Torx key T25 (6 pieces) 8. 0,2mm spacers (8 pieces) 9. black 1mm spacers (2 pieces, only necessary for Julie rear brakes) 10. hose inserts (2 pieces, only necessary for Clara) 11. olives (2 pieces) 12. Torx T25 key 13. - Page 7 Because of the large variety of forks and frames avai- lable on the market it is impossible for MAGURA to test all possible combinations. If you mount any of our brake systems always make sure that the brakes are in conformity with the bicycle.
- Page 8 7. Exception Julie rear caliper: Contrary to all other MAGURA disc brakes the front and rear caliper of a MAGURA Julie are identical. However you must use the black 1mm spacers between fitting eyelets and caliper on a Julie rear brake. If necessary you might have to use here as well additional 0,2mm spacers for a clean and drag free posi- tioning of the caliper.
- Page 9 In case of a constantly dragging disc brake causing noise your frame is badly aligned. In such a case you should contact your dealer who can care with the MAGURA Gnann-o- mat disc optimizer for a totally even surface of the disc brake mounts. These are abso- lutely necessary for a drag free function of your brake.
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Page 10: Shorten The Hose
The Julie is a low-pressure system and comes with the same nylon hose that is used on MAGURA rim brakes. The Clara is a high- pressure system and comes with a reinforced hose, the „MAGURA Disc Tube“... - Page 11 8mm open-end wrench. Tightening torque: 4Nm/34 in.lbs. 6. Only Clara: Press manually a new insert into the hose until it is fully seated. Clamp the hose into the groove of the mounting device as shown.
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Page 12: Maintenance
Brake pad wear: The brake pads are subject to wear due to friction bet- ween rotor and pads. Both the Clara and the Julie disc brake feature a fully automatic pad wear adjustment. Regularly check the thickness of your brake... - Page 13 Tip: check the pad wear with the groove of the YELLOW transport device. Pad does NOT fit to the groove (picture): o.k.! Pad does fit to the groove: change the pads! Use only genuine MAGURA brake pads. MAGURA cannot guarantee a correct function of the brake if you use brake pads from other manufacturers, which were not tested.
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Page 14: Repairs
2. Prepare a new hose: the nylon hose of the Julie disc brake is identical with the one of the MAGURA rim brakes. Clamp the hose as shown with the help of the two clamping jaws (code: 0321 239) into a vice. Hose has to stick out 1,5cm as shown. - Page 15 Slightly tighten the clamp screw in that position. 2. For filling and bleeding a MAGURA disc brake you will need the disc brake service kit (Code: 0721 294) including all necessary tools.
- Page 16 Put the other end of the filler tube on the syringe and fill the syringe completely with MAGURA BLOOD mineral oil. Fill the syringe completely and make sure that there are no air bubbles inside. Turn the syringe eventually to push out air bubbles.
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Page 17: The Disc Brake Wheel
w w w . m a g u r a . c o m s e r v i c e @ m a g u r a . d e 10. Replace the cover with the membrane onto the reservoir. Oil will spill during this procedure therefore do not forget to place a rag around the brake lever. - Page 18 (page 12) deceleration pads is wearing the rotor leaking hose or brake accident, incorrect change hose or defective installation brake lever or caliper (page You will find further tips on our website www.magura.com in the FAQ section!! Stay tuned.
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Page 19: Accessories
13. Warranty MAGURA is giving a 5 years leak proof warranty on brake levers (master cylin- der) and brake calipers. Watch out for the red order form of the warranty card in this manual and order your warranty certificate. - Page 20 w w w . m a g u r a . c o m s e r v i c e @ m a g u r a . d e spare parts 2002/max. tightening torques 2x: 2-Finger 10x: 0720 927 alloy, silver 0721317 Torx T7 key: 0720 847...
- Page 21 w w w . m a g u r a . c o m JULIE s e r v i c e @ m a g u r a . d e spare parts 2002/max. tightening torques Torx T7 key: 0720 847 0721 207 (10x) 5 in.lbs.
- Page 22 Great Britain Portugal Ciclonatur MAGURA Bike Parts GmbH & Co. MAGURA Service-Center UK phone 01-4170907 Heinrich Kahn Straße 24 phone: 01530-837195 fax 01-4173389 D-89150 Laichingen fax: 01530-811286 ciclonatur@mail.telepac.pt phone ++49-(0)7333/9626-0 service_UK@magura.de Russia Diokl fax ++49-(0)7333/9626-17 info@magura-bikeparts.de Raleigh Parts & Accessories...
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